Method statement SD-42.doc

N: 850 42 01Author: Marco PoltraDate: 11/2007

Method StatementSikadur-42

Epoxy Resin based Grout

Corporate Construction

Storage Place: ICC BU ContractorsKey Words: Sikadur-42, Grouting, Epoxy Resin Grout, Reactive Resin Grout

Scope:

Method statement for the application of:Sikadur-42, a range of 3-part, Epoxy Resin based Grouts

The information contained herein and any other advice are given in good faith based on Sika's current knowledge and experience of the products when properly stored, handled and applied under normal conditions in accordance with Sika's recommendations. The information only applies to the application(s) and product(s) expressly referred to herein. In case of changes in the parameters of the application, such as changes in substrates etc., or in case of a different application, consult Sika's Technical Service prior to using Sika products. The information contained herein does not relieve the user of the products from testing them for the intended application and purpose. All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on request.

ConstructionSika Services AG / Speckstrasse 22 / CH-8330 Pfaeffikon / SwitzerlandTel: +41 44 403 13 73 / Fax: +41 44 403 13 77E-Mail: poltera.marco@ch.sika.com / www.sika.com

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Table of Contents:

N: 850 42 01Author: Marco PoltraDate: 11/2007

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Construction1. System Description ..............................................................................31.1. References ......................................................................................................3 1.2. Limitations .......................................................................................................4

2. Products ................................................................................................52.1. Pre-Project Preparation ...................................................................................6

3. Safety Measures on Site ......................................................................73.1. Surface Preparation....................................................................................... 103.2. Formwork ...................................................................................................... 143.3. Mixing ............................................................................................................ 17

4. Application / Installation ....................................................................214.1. Application Method ........................................................................................ 284.2 Additional works ............................................................................................ 37

5. Inspection, Sampling, Quality Control..............................................38

6. Equipment Tools..............................................................................41

7. Disclaimer and address of Sika Company .......................................43

Sika Services AG / Speckstrasse 22 / CH-8330 Pfaeffikon / SwitzerlandTel: +41 44 403 13 73 / Fax: +41 44 403 13 77E-Mail: poltera.marco@ch.sika.com / www.sika.com

ConstructionN: 850 42 01Author: Marco PoltraDate: 11/2007

1. System Description

Sikadur-42 Epoxy Grouts are used for:

High strength grouting and fixing of:Starter bars Anchors Fasteners Tie rodsCrash barrier postsFence and railing posts

Under grouting and bedding of:Precision seating of base platesMachine bases, base-plates for light and heavy machinery including heavy impact and vibrating machinery, static engines, compressors, pumps, presses, etc.Bridge bearingsMechanical joints (i.e. road/bridge/deck types, etc.)

Sleeper less, direct rail fixing:Crane tracksLight rail and permanent way in tunnelsLight rail and permanent way over bridges

Sikadur-42 PT:To protect the anchorages of post-tensioning tendons or bars on segmental bridge projectsPrecision seating of base platesGrouting under equipment where access is available

1.1. References

To ensure the correct application of Sikadur-42, please refer to the following documents:

PDS (Product Data Sheet)MSDS (Material and Safety Data Sheet) API 686 Chapter 5*

* Recommended Practices for Machinery Installation and Installation Design issued by the American Petroleum Institute

Sika Services AG / Speckstrasse 22 / CH-8330 Pfaeffikon / SwitzerlandTel: +41 44 403 13 73 / Fax: +41 44 403 13 77E-Mail: poltera.marco@ch.sika.com / www.sika.com

ConstructionN: 850 42 01Author: Marco PoltraDate: 11/2007

1.2. Limitations

According to the Product Data Sheet, certain limitations are given:

Layer Thickness (minimum and maximum) Substrate temperatureAmbient temperatureMaterial temperature Substrate moisture content Dew point conditionsSikadur-42 is a vapour barrier when curedThe last lift/layer must be kept at