membrane fouling prevention by: jason bailey
TRANSCRIPT
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Membrane Fouling
Prevention
By: Jason Bailey
Plant Operators Conference May 2016
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Five Fundamental Causes of Fouling
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Scale Formation
Colloidal Fouling
Chemical Fouling
Inadequate Membrane Cleaning Techniques
Biological Fouling
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First Membrane, First Stage:Bio, Iron, Silt, etc.
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Sand & Paint Chips
AntiscalantSoftener Resin
Other Foulants
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Last Membrane, Second Stage:Scale-Silica, Calcium Carbonate, etc.
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Key Instrumentation to Identify Fouling
• Pressures
– Feed, Interstage and Concentrate
• Conductivity
– Feed, Product and Concentrate
• Flows
– Product and Concentrate
• Temperature
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RO Troubleshooting - RO System Monitoring
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Cartridge
Filter
PSI
1st Array 2nd Array
Concentrate
Permeate
pH
PSI
SDI
NTU
Temp
PSI
COND
GPM
PSICOND
GPM PSI
COND
PSI
SDI
Cl2
NTU
Feed water
High Pressure
Pump
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Data Normalization
• Normalization calculations are necessary to correct changes in temperature, TDS feed flow, pressure, and other factors that are not directly related to fouling.
• Example: A 10-degree decrease in temperature causes feeding 30% loss in the permeate flux.
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• As temperature increases, the permeate flux increases.
• When the temperature increases, the salt rejection decreases.
Performance vs. Temperature
Temperature
RO Troubleshooting Temperature Effect
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• When the pressure increases, the salt rejection increases.
• When the pressure increases, the permeate flux increases.
Performance vs. Pressure
Pressure
RO Troubleshooting Pressure Effect
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20
40
60
80
100
120
140
160
180
200
Temperature
Flow
Pressure
RO Troubleshooting Data Interpretation
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85
90
95
100
105
Normailized Flow
RO Troubleshooting Data Interpretation
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Membrane Cleaning
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Data Collection is the Key
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RO Troubleshooting
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Biological and Colloidal Fouling
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RO Troubleshooting
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Biological and Colloidal Fouling
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Factors Influencing Biogrowth
Biogrowth
Bacteria
Temp.
Oxygen
Level
Nutrients
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RO Troubleshooting - Biological Fouling
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Slime in Vessels or Pipe. Noticeable odor.
High Pressure Differential in 1st
Array
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RO Troubleshooting – Biological Fouling
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First array exhibits a high dPFront end biological
slime with a strong odor
1st Array 2nd Array
Concentrate
Permeate
Feed Water
Into pre filter
PSI PSI
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RO Troubleshooting - Colloidal Fouling
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Indicators of colloidal fouling would be:•High pressure differential on first array.•Membrane telescoping.•High turbidity in feed water.•Reduced permeate flow.
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RO Troubleshooting – Colloidal Fouling
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Colloidal particulate materials: called "Colloidal
silica, fine clays, oxides particles and bacteria which are usually deposited in the
first bank of RO system
Concentrate
Permeate
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• The value of SDI (Silt Density Index) is an indicator of the potential of colloidal fouling. Although sometimes can not predict how quickly fouling will occur.
• SDI <5 is recommended
• The value of turbidity is a good indicator to evaluate the performance of filtration methods that feed the RO system. Ideal turbidity is <0.2 NTU
• Particle counts are also a good indicator to evaluate the pretreatment.
• Particle counts of <100 / ml in the range of 2-50 microns is ideal.
Colloidal Fouling Control
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RO Troubleshooting – Humic/Organic Fouling
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Humic / Organic fouling can occur in 1st or 2nd
array and is usually more common in surface
waters.
1st Array 2nd Array
Concentrate
Permeate
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RO Troubleshooting – Chemical Fouling
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Incompatible pretreatment chemicals can cause front end fouling that is difficult to remove.
When incompatible chemistries are mixed together there will be a measurable increase in turbidity.
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RO Troubleshooting – High Front End dP
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Concentrate
Permeate
The symptoms are:Increased Feed PressuresReduced Permeate FlowMembrane Telescoping
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Turbidity vs. RO Cleaning Frequency
Turbidity vs. Cleaning Frequency
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1
2
3
4
5
6
7
0 0.2 0.4 0.6 0.8 1
Turbidity, NTU
Cle
an
ing
Fre
qu
en
cy,
Mo
nth
s
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Particle Count vs. RO Cleaning Frequency
Particle Count vs. Cleaning Frequency
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1
2
3
4
5
6
7
0 500 1000 1500 2000 2500
Particle Count, Number/mL
Cle
an
ing
Fre
qu
en
cy,
Mo
nth
s
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SDI vs. Cleaning Frequency
SDI vs. Cleaning Frequency
0
1
2
3
4
5
6
7
0 1 2 3 4 5 6 7
SDI
Cle
an
ing
Fre
qu
en
cy,
Mo
nth
s
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Most Important Factors for Effective MMF Performance
• Proper media selection and installation.
• Proper service & backwash flow rates.
• Slow moving valves.
• Proper lateral designs.
• Backwash on turbidity breakthrough or pressure differential.
• Proper chemical selection.
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RO Troubleshooting - Scale Formation
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Scaling occurs when soluble minerals become concentrated in the RO and exceed saturation limits.
Symptoms of scale would be poor salt rejection, low product flow and high pressure differential in last array.
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RO Troubleshooting - Scale Formation
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Scale will often be seen on the downstream end of the last membrane in the system or on the inside of the last pressure vessel.
Scale can be abrasive and scratch the membrane surface causing permanent damage.
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RO Troubleshooting – Scale Fouling
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Scale forms from the back of the system in the downstream
arrays and fouls backwards toward the front resulting in
high dP, loss of permeate flow, loss of permeate quality.
Concentrate
Permeate
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RO Troubleshooting - Calcium Carbonate Scale
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1st array 2nd array
Concentrate
Permeate
Pre Filter
This is an example of severe calcium carbonate scale.
Calcium carbonate scale is not always white. The weight of a scaled membrane can be much greater than a new membrane.
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RO Troubleshooting - Calcium Carbonate Scale
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Mix a solution containing ½ DI water
and ½ Hydrochloric acid. Drop a
small sample of the foulant in the
solution. If the foulant contains
calcium carbonate, it will bubble. If
there is residual material after
bubbling has stopped, then the
foulant consists of more than just
calcium carbonate.
.
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RO Troubleshooting - Sulfate Scale
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Symptoms of sulfate scale would be the same as other scales. Poor salt rejection, low product flow and high pressure differential in last array.
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RO Troubleshooting - Sulfate Scale
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1st array 2nd array
Concentrate
Permeate
Pre Filter
Symptoms of sulfate scale would be the same as other scales. Poor salt rejection, low product flow and high pressure differential in last array.
Barium Sulfate scale can be the most abrasive and scratch the membrane surface causing permanent damage. See the SEM photo.
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4000 PPM10000 PPM
Concentration Factor
50% Recovery2x Concentration
75% Recovery4x Concentration
90% Recovery10x Concentration
Feed Water
Product Water
Concentrate Water
1000 PPM
2000 PPM
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Antiscalant
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Proper Chemical
Proper DosageDilution Strength
Proper Recovery
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