m26 anti fouling
TRANSCRIPT
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Corrpro
Companies
Europ e Limited
A Comm itment to Excellence
Adam Street, Bowesfield Lane
Slockton-on-Tees
Cleveland TS18 3HQ. England
Tel: (01642 )61410 6 Telex: 587388
Fax:(01642)614100
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ANFOMATIC MANUAL DOC:
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ANFOMATIC
ANTI-FOULING AN D CORRO SION
RPEVENTION SYSTEM
FINNAL DRAWING
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ANFOMATIC
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INDEX
1.0 INTRODUCTION
1.1 Gene ral System Description
1.2 Safety Preca utions
2.0 MATERIALS AND EQUIPMEN T
2.1 Electrical
2.1.1 Pow er Control Unit
2.1.2 Electric Cable
2.1.3 Junction Box
2.2 Alloy Anodes
3.0 INSTALLATION INSTRU CTIONS
3.1 Power Control Unit
3.2 Connecting Cables/Junction Boxes
3.3 Anode/Cofferdam/Flange
3.4 Anode Replacement Procedure
4.0 COMMISSIONING
5.0 OPERATION & DISPLAY S
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1.0 INTRODUCTION
1.1 General System Description
Principle of Operation.
Marine fouling and biological fouling commonly occur in seawater circulation
systems. This involves the establishment of marine plants and animals, and bacterial
growths. These fouling organisms enter the system in microscopic and macroscopic
form, e.g. larvae and spats, settle and develop into adult forms wherever favourable
environmental conditions exist.
Hard fouling by mussels, barnacles etc. most commonly occurs in seawater circuits
and can result in interference in flow conditions, blockage and increased corrosion.
Traditional chemical methods of water treatment to prevent fouling are now less
favoured particularly, for example, chlorination. Chlorine accelerates corrosion rates,
usually by causing pitting attack on steel, is environmentally unacceptable and
treatment requires continuous m onitoring an d control.
The Anfomatic System.
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1.2 Gen eral Safety Precautions for Electrical Equipm ent
The following is given as a guideline only and the operators own safety rules
and regulations should be followed at all times.
Non-energised Equipment
1. Isolate the supply, carry ou t the Tag Ou t system drill or equivalent as
specified by the operators own safety procedures.
2. Obtain an approved voltage tester and check it against a know n good
power supply. Test the equipm ent circuits across all lines and between
each line and earth to ensure that it has been isolated from its power
supply before you touc h it. Check the tester again after u se.
3. Ensure that any capac itors associated with the equ ipm ent are fully
discharged, fitting shorting straps if necessary.
Energised Equipment
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2.0 MATERIALS AND EQUIPMENT
2.1 Electrical
2.1.1 Power Control Units
2.1.2 Electric Cable
2.1.3 Junction Box
2.1.1 Controller Pow er Units.
The Mk IV modular control unit is a variable voltage, constant current unit designed
for single-phase input power supplies of between 90v to 260v or 350 to 450v AC at
50-60Hz and is available in two cabinet sizes. The smaller cabinet (AM ll5 8/ 14 ) can
accommodate between one and five control modules with the larger cabinet
(AM I 158/13) being able to accommodate between six and ten. Eac h two-channel
control module is rated at a maximum 65-Watts power output with each output
channel having a m aximum output of 3.5 amp s DC at 12 volts.
Refer to drawings AM I 158/14 & A M I 158/13.
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2.1.2 Cable
(a) Input
All input cables and shrouds are of shipyard supply. Fittings, term inations,
glands, etc are also usually of shipyard supply. The AC supply cable size is
rated according to the maximum DC output of the power unit. Usually, a very
small conductor size is adequate but for physical and electrical reasons, it is
preferable to use a larger cable conductor size than the nominal current
capacity needed. Cable insulation, armouring and sleeving is dictated by ship
classification requirements.
Input cable size of minimum cross-section 4 sq. mm per conductor is
recommended.
e.g. 3 X 4 sq. mm PVC/PVC/SW A/PVC
(b) P .C . Output
The positive DC output from each channel is connected to a corresponding
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2.1.3 Junction Bo xes (Optional Supply)
An intermediate junction box facilitates separation of individual anodes from the
supply thus avoiding interference with the rest of the system during inspection or
anode replacement.
Junction bo xes should be intrinsically safe or have an IP rating to client specification.
Corrpro Companies Europe supplies polymer enclosures rated to IP65 for two, four
and six anode arrangements in each sea chest.
Refer to Drawings AM 1513, AM1514 & A M1515.
2.2 Alloy Anod es
A typical anode assembly, complete with cofferdam and mounting flange is shown in
drawing No . AM I500 . The anode can be separated from the cofferdam and flange as
shown in drawing A M I503
Anode size and material type is indicated by an alphanumeric code identifying the
model, material & dimensions of each anode.
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3.0 INSTALLATION INSTRUCTIONS
3.1 Installation of the Power Control Unit
3.2 Conn ecting Cables & Junction Boxe s
3.3 An ode s, Cofferdams & Flanges
3.1 Power Con trol Unit
The control panel should be located as near as possible to a suitable AC power supply
and the anode locations in order to minimise the DC cable length and voltage drop.
The control panel location should m eet the following requirem ents:
(a) M ax. ambient temperature of 50 deg. C. (Unit rated to 55 deg. C) .
(b) Ad equ ate space around unit to assist ventilation.
(c) Ap prox . head height to faciHtate ease of reading display, current adjustment in
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3.3 Ano des, Cofferdams and Flanges
Where possible, anodes should be installed in the position specifically shown or
advised for each vessel.
The anodes are installed in the selected compartments, usually sea chests, injection
strainers, crossover channels or specially designed reaction vessels.
(a) The agreed positio ns for the apertu res for the cofferdam entry poi nts should be
clearly marked and burnt or cut out taking precautions to protect surrounding
equipment with heat resistant blankets etc. A stand-by fire extinguisher and
fire sentry should be provided.
(b) The mating flange to receive the anode and cofferdam flange should be welded
in position with continuous welds on both inside and outside joints and
inspected by the relevant certifying authority at the time of installation.
(c) To provide a connection point for the negative retum , a screw or suitable
alternative connection can be welded onto the sea chest mounted flange or to
any other convenient location in direct and continuous electrical contact with
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(h) Secure anode cables and negative single cable together and take back for
connection in the junction b ox.
Anode Type Cofferdam Colour Cable Colour
WW Cuproline Blue Red
WW Aloline Silver Grey Black
WW Ferroline Black Black
No te: Cable colour scheme is indicative only and refers only to Corrpro
Com panies (Europe) Ltd. standard supply cable. Where client
specified cable is supplied it may not be possible to match this colour
scheme.
(i) W hen vessel is afloat, carry out leakage tests by checking for ingress of water
into the cofferdam.
3.4 Anode Replacem ent Procedure
Power to the anodes mu st be switched off before carrying out the following procedu re.
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(k) Us ing a suitable test meter ensure that the anode is electrically isolated from
the cofferdam mounting.
(1) Loc ate com plete assembly in the sea chest and secure with the eight (8)
cofferdam flange nuts. Ensure gasket is in position and tighten down evenly.
(m) Conn ect anode positive cable, re-fit lid and tighten cable gland.
A specific d ata sheet for each vessel stating ano de sizes, locations and operating conditions is
provided (Section 7.0). This data sheet is for completion on board by the vessel's engineers
after installation and testing of the equipment has been carried out. All anodes are designed
with a +20% margin allowing for overrun and higher current settings if required.
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4.0 COMM ISSIONING AND FAULT FINDING
4.1 Commissioning
(ONLY TO BE CARRIED OUT WH EN THE VESSEL IS AFLO AT)
a) Check all cable connections at pow er control unit, terminal box and a nodes.
b) Identify each positive output and relevant anode, and record the same .
c) Switch on AC supply and then the pane l on/off switch.
e) Adjust output to the recommended current values on each anode.
4.2 Fault Findin g
FAULT
LCD display on one module
fails to illuminate.
PROBABLE CAUSE
Faulty module.
REMED IAL ACTION
Exchange module with
another that is known to be
working. If fault remains on
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5.0 OPERATION & DISPLAYS
Each M k IV plug-in module controls two individual output channels. The Mk V and
VI models have a fixed number of output channels with displays configured in the
same way as the modular units.
The new style Power Module has a new look front plate that comprises of a graphic
LCD display and four control buttons. The b uttons function left to right as follows:
Function: Symbol
Cancel or Exit M enu
U p or Increase
Down ' or Decrease
OK or Enter
The Main Screen.
< -
t
i
J
On initial power up the LCD will display the manufacturers logo for a period of 4
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The Status menu screen.
This screen will display a menu of three items,
OPTIONS , HOUR COUNTS
and
VOLTAGES .
The module software version is also displayed in the bottom
right comer of the screen.
The user can move through the menu using the
UP
an d
DOWN
buttons to
highlight each menu item and then press
ENTER
to select the function.
Pressing CA N CE L or not pressing a button for 4 min utes will return to the main
screen.
The Options menu
The Options menu shows a further five items to allow the user to set the shutdown
current percentage, material identifier an d shutdown inpu t.
In each of the
Shutdown
screens the
UP
and
DOWN
buttons can be used to set
the percentage of the normal current that should flow when the module shutdown
input is connected to ground or the manual shutdown is selected. Pressing ENTER
is required to confirm changes. CANCEL will discard the changes and return to the
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The Voltages screen
This screen shows anode voltages, the module internal temperature and the total
power consumption for that mo dule. Voltages are accurate to O.IV, the module
temperature is accurate to 5 C and the po we r is in watts.
Pressing CA N CE L will return to the Status menu.
Shutdown Operation
Each modu le can be set to respond to either manual control or a remote inpu t signal.
If
Manual
shutdown mode is selected then the
UP
an d
DOWN
buttons can be
used to go between normal operation (UP) and shutdown mode (DOW N).
If Signal shutdown mode is selected then the module will only respond to an
external input signal such as pump ruiming/pum p stopped . In this m od e
UP
and
DOWN for selecting between normal runnin g and shutdown are disabled
The selected setting is stored even if power to the module is rem oved.
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6.0 MAINTENANCE
The maintenance requirement for the Anfomatic system is minimal. The system
operates at constant current output and does not therefore require adjustment unless
the operational requirements specifically require regular adjustments to b e made .
A w eekly recording of current outputs on each anode is recomm ended for which a log
sheet is provided as enclosed.
This provides a record of the system's operation, an indication of any changes in
fiinction and a reminder when anode replacements are scheduled.
A complete loss of current on any anode should be investigated by checking all cable
connections, power panel fiises or by interchanging modules.
Regular electrical maintenance should be carried out according to the operators own
procedures and planned maintenance system.
Anodes should be replaced at the end of their designed life span or during each dry
docking of the vessel according the procedure laid down in the m anual.
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7.0 SPECIFIC VESSEL DETAILS
(To be completed on board at time of commissioning by appointed engineer)
PROJECT REFERENCE NUMBER
VESSEL NAME
INSTALLATION DETAILS
POWER CON TROL UNIT
AC INPUT CABLE
PANEL EARTH CABLE
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7.0 SPECIFIC VESSEL DETAILS Cont.
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PROJECT REFERENCE NUMBER
VESSEL NAME
INSTALLATION DETAILS
INSTALLATION DATE/LOCATION
OPERATION PERIOD
ORDER
DATE
FOR REPLACEMENT ANODES
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8.0 DRAW ING SCHEDULE
1. AM 1164 Anfomatic General Arrange men t
2. AM 1158/14 Modular Controller Pow er Unit Mk IV (2-10 channels)
3.
AM 1167 Modular CPU Terminal Connec tions (M k IV units only, 2-10 channel)
4.
AM 1500 Anode General Assembly.
5.
AM 1501 Anode General Arrangem ent
6. AM 1514 Junction Box Detail Type 2 (4 Anodes)
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9.0 LOG DATA SHEET
See over.
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ANFOM AT IC INST RUCT ION MANUA L
Corrpro
Companies
Europe Limited
A Comm itment to Excellence
Adam Street, Bowesfield Lane
Stockton on Tees, Cleveland. TS 18 3 HQ
Telephone (01642) 614106 (8 lines)
Telex 587388
Fax (01642) 614100
Anfomatic System Log
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Vessel
Anode
1
2
3
4
5
Ship Owner
Month
CPU Serial Number
Amperage R eading
W e e k l Week 2
Weeks
Week 4 Week 5
Anode Location
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10.0 NOTES
D O C :
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08
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10.0 NOTES Cent.
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08
APPEND IX 1.
SPARE PARTS LIST
ITEM: Part. N o.
Power U nit:
Power Unit Complete
State CP U serial N o.
CPU Step Down Transformer
Module Transformer.
Plug in Mod ule.
Power Failure Relay Kit
Door Key
3 Amp Fuse
5 Amp Fuse
Indicator Lamp Bulb
AN-CPU(TRl)
AN-CPU(TR2)
AN-CPU(M)
AN-CPU(PFA)
AN-CPU(K)
AN-CPU(F3)
AN-CPU(F5)
AN-CPU(IL)
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Anode Installation C ables:
Positive Anti-fouling An ode Supply Cab le (5 meter)
Positive Anti-corrosion A node Supply Cable (5 meter)
CXP006R
CXP006B
The Following Items supplied as part of complete or replacement an ode assemb lies:
Heat Shrink Sleeve AM 1500/4
Nitrile Gasket A M 1500/6
Rigid PVC Washer AM I500 /7
Rigid Sleeve AM 1500/8
Phenolic Resin Washer A M I 500/9
Galvanised Washer A M I 500/11
Galvanised Full Nut AM 1500/12
Galvanised Lock Nut A M 1500/13
6mm^ X M .8 Brass Terminal AM 1500/14
High Tensile Support Stud A M 1500/23
Galvanised Spring Washer AM I500 /24
M.8 Brass Screw & washer AM 1500/25
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D.C. OUTPUT
A.C.
INPUT
POWER CONTROL
UNIT
É , É
JUNCTION BOX
ORG No AMI 178
3 CORE CABLE
EPR/CSP/GSWB/CSP
K
JUNCTION BOX
ORG. No. AM1178
^ I
W
SEA CHEST 2
ANTI-FOULING
ANTI-CORROSION
r
L
n
CORE
EARTH (SEA CHEST)
ANTI-CORROSION
ANTI-FOULING
J
REDRAWN IN CAD
DESCRIPTION
DCR
No.
DATE
\ W
ilson Walton International (UK) Ltd.
a corrpro company
Adam Street,BowesHeld Lane,
Stockton-on-Tees,Cleveland TS18 3HQ.
Tel: (01642) 614106. Fax: 614100 Telex: 587388
WILSON WALTON
Informat ion shown on this drawing is conf ident ial and must not be co pied or conveyed to third part ies
without the express permission of Wilson Walton Internat ional (UK)Ltd.
Certain I tems shown on this drawing are subject to worldwide patent applicat ions.
ANFOMATIC GENERAL ARRANGEMENT
SP
NTS
• 2 5 / 2 / 9 8
AH
AM I 164
' 2 5 / 2 / 9 8
00
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* -
O o
£1 £1
st 0° t •C'08
«MOC MODUU
£t
^
NOTES
PANEL ENCLOSURE TO BE IP54
UNIT TO BE MOUNTED ON HULL WITHOUT
REMOVING ANY INTERNAL EQUIPMENT
ALL DIMENSIONS IN mm.
MODULE ASSEMBLY
(VARIABLE - 10 WAY CONTROL SHOWN).
CABLE ENTRY GLAND PLATE ON BOTTOM OF UNIT
-«
h-
' A ' l L -
W l
(L
X
-JTA
T Y P E H
2
TO 10 WAY
CONTROL
2 1 2
W
6 0 0
D
4 0 2
Wt. - CASE ONLY
1 8 k q .
FIXING HOLE CTRS.
W1
5 6 0
H I
1 3 4
VIEW ON CABINET REAR
cM| _08HOLE
120
60
(TYP)
6No. (820 HOLES
-ih
-ffi- - ^ - ^
-S- -S-
600
A = = ^ f r ^
GLAND PLATE. DETAIL
18
= K
SECTION 'A-A' (TYP).
ff
orrpro
Companies
Europe Limited
A ommitmsDJt to iso ülenc^
Adam Street, Bowesfield Lane.
Stockton-on-Tees,Cleveland TSl 8 3HQ.
Tel;
(01642) 614106. Fax: 614100 Telex: 587388
Inlormation shown on Iti is drawing is
conlidentia l and must not be copied
or conveyed l o third parties without
the express permission of Corrpro
Companies Europe Ltd.
Certain items shown on this drawing are
subject to wor ldwide patent applications.
ANFOMATIC SYSTEM
MODULAR CONTROLLER POWER UNIT ASSEMBLY
(IONIZING MPGS SYSTEM)
RO
NTS
' 1 3 / 6 / 0 3
AH
A M 1 1 5 8 / 1 4
1 3 / 6 / 0 3
01
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ANODE CONNECTION DETAILS FOR UP TO 10 WAY CONTROL PANEL
1 2 3 4 5 6 7 8 9 10
1 ^ ^ 3 ^ S 4 ^ ^ 5 ^ 2
• f • •
-lllh
10 -
9 -
AC
• ^
• ^
MAINS IN
- E
- N
- L
COMMON -VE
FOR ALL ANODES
•i- ^-
I - I - I - • • •
• •
• •
+
UJ
Q
O
+
UJ
a
o
+
ro
ÜJ
O
O
+
UJ
C l
o
+
ID
Q
O
+
CO
UJ
Q
O
+
UJ
Q
o
z:
<
+
00
Q
O
<
+
CD
Q
O
+
O
UJ
Q
O
01
UPGRADED FROM 8 TO 10 WAY
1007
SP
AH
1/10/98
REDRAWN IN CAD
2 5 /3 /9 7
DCR
No.
CHECK
\aff
ilson Walton International (UK) Ltd.
a corrpro company
Adam Street ,Bowes(ieid Lane,
Stockton-on-Tees,Cleveland TS18 3HQ.
Tel:
(01642) 614106. Fax: 614100 Telex: 587388
WILSON WALTON
Informat ion shown on this drawng is conf ident ial and must not
be
copie d or conveyed to third part ies
without the express permission of Wilson Walton Internat ional (UK)Ltd.
Certain items shown on this drawing are subject to worldwide patent applicat ions.
ANFOMATIC SYSTEM
M O D U L A R C . P . U . - A N O D E C O N N E C T I O N S
Drawn
DPS
2 4 / 6 / 9 2
PFR
2 5 / 6 / 9 2
NTS
AM I 167
01
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o
n
D
t
^
i
C
C
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ITEM
1
2
3
4
5
6
7
8
9
10
1
DESCRIPTION
COFFERDAM
COFFERDAM LID
HEAT SHRINK SLEEVE
NITRILE GASKET
RIGID P.V.C. WASHER
ELECTRODE
NITRILE GASKET
M,16 WASHER
M.16 NUT
M.I 6 STUD X 6 0 LG .
MOUNTING BOSS (SEE DETAIL)
NOTES
1) YARD TO CUT HOLE 130 DIA. IN TOP PLATE
AND WELD ON MOUNTING BOSS AS SHOWN.
2) REMOVE ALL BURRS & SHARP EDGES
No .
HOLES
M l 6x2 0 DEEP
NOTE.
SPECIAL ATTENTION TO BE
PAID DURING O UTFin iNG
TO ENSURE THAT THE CABLE
GLAND IN THE GOFFERDAM LID
IS NOT DAMAGED
NO T E: - ALL DIM ENSIO NS IN m m .
MOUNTING BOSS DETAIL
MATERIAL - MILD STEEL
OCR
No.
ff
orrp ro
Companies
Europe Limited
for
Every Comer of Your
World
Adam Street, Bowesfield Lane,
Slocklon-on-Tees,Cleveland TSl 8 3HQ.
Tel:
(01642) 614106. Fax; 614100 Telex: 587388
Information shown on this drawing is
conr idenlia l and must not be copied
or conveyed to third parties without
the express permission of Corrpro
Companies Europe Ltd.
Certsun items shown on this drawing are
subject to wor ldwide patent applications.
ANFOMATIC ANODE
GENERAL ARRANGEMENT
RO
1:2
1 5 / 1 1 / 0 1
AH
AM1501
1 5 / 1 1 / 0 1
01
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148 CRS.
4No. LID LOCATION HOLES
FOR SPRING LOADED
CAPTIVATED LOCKING
SCREWS IN LID
BRASS TERMINALS BLOCK BAR
ELEVATION WITH COVER REMOVED
NOTE : - ALL DIMENSIONS IN m m
ABS JUNCTION BOX
LENGTH - 160 mm
WIDTH - 80mm
DEPTH - 42mm
M.25 ENTRY PLASTIC
CABLE GLAND
SUITABLE FOR
3 CORE
6mm2 EPR/CSP/GSWB/CSP CABLE
4No. 04 FIXING HOLES
TERMINALS BLOCK
M.I 6 ENTRY PLASTIC
CABLE GLAND. SUITABLE
FOR 6mm2 SINGLE CORE
XLPE/PVC/PVC
DCR
No.
CHECK
ff
orrpro
Companies
Europe Limited
For very omer of Your
forW
Adam Street,Bowesfield Lane,
Stockton-on-Tees,Cleveland TS18 3HQ.
Information shown on this drawing is
confidential and must not t« copied
or conveyed to third parties without
the express permission of Corrpro
Companies Europe Ltd.
Certain items shown on this drawing are
subject to w orldwide patent applications.
Tel:
(01642) 614106. Fax: 614100 Telex: 587388
ANFOMATIC SYSTEM
JUNCTION BOX DETAIL
RO
NTS
4 / 1 1 / 0 2 AH
AM1514
1 1 / 1 1 / 0 2