mehnaz styles & craft ltd. · 2018-03-22 · daily sewing line process defect record &...

13

Upload: others

Post on 21-Mar-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment
Page 2: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment
Page 3: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

COMPANY PROFILE

Mehnaz Style and Craft Ltd is a state of the art Joint Venture factory located in Ashulia engaged in developing, manufacturing and marketing end-to-end apparel solutions to global fashion super brands

Our woven product portfolio includes casual wear , jeans , shorts, blouses, shirts and dresses.

The Mehnaz Way of Life is our culture and permeates our whole organisation . The Mehnaz corporate 'personality' is determined by three overlapping areas: values, work culture and social responsibility. Our way of working is all about accepting and embracing our values, and acting with social responsibility. It's also about a young and dynamic entity which supports its personalities to blossom in a vibrant environment

We are proud of our social responsibility values and high compliance standards. It's about improving lives within the work environment and we believe that such positive changes encourages its people to enjoy their work experience, making Mehnaz a great place to work

Page 4: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

SPECIALIZED AREAS/FACILITY

Year of establishment : 2011.

No of production lines : 19 lines.

Total production capacity : 550,000 units month.

Total floor space : 99,900 sft.

Total workforce : 1950 personnel.

Health, safety & green initiatives:

Natural gas based electricity generators for uninterrupted power supply.

Fully compliant with local & international laws & standards along with medical & daycare facilities for all employees.

GGT CAD system.

Rotary fusing machine.

Needle detectors.

Computerized inventory control system.

Social compliance

Page 5: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

FACILITIES PRESENTLY APPROVED AS UNDER

INDITEX (ITX)

H & M

WRAP – GOLD CERTIFIED

SEDEX

WAL-MART

ICS

M & S

NEXT

Page 6: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

LIST OF PRESENT CUSTOMERS

MAX

H & M

STRATEGIC PARTNER INC

TCP (THE CHILDREN’S PLACE

OKAIDI - OBAIBI

Page 7: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

PRODUCTION FACILITIES

CUTTING AND FUSING

GGT CAD system for development of patterns and markers

Pinning table for check fabric/ front placket cutting

Placket cutting machine

Rotary and conveyor belt fusing machines.

Hydraulic cutting devices for cutting precision

Page 8: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

PRODUCTION FACILITIES

16 sewing lines with 717 sets of sewing machines & 171 sets of Auxiliary Machines

Total production Capacity of 550,000 units per month

All UBT machines

Special computerized machines

Automatic blocking machines

Cuff & collar forming machines along with collar turning devices

Pneumatic folding tables

Needle detectors

Neck press machines

In process quality assurance system

Sewing Section

Finishing Iron Section

SEWING AND FINISHING

Page 9: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

QUALITY CONTROL POLICY

MEHNAZ IS COMMITTED TO:

Consistently maintaining a high level of quality by understanding and exceeding our customer’s expectations

Delivering defect free competitive products and services on time

Periodically reviewing our performance and continuing to find ways for constant self improvement with the aid of our internal reports

Final QC line

Page 10: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

QUALITY ASSURANCE

4 point fabric inspection system.

Roll shrinkage test for 100 % of thefabric.

Shrinkage wise roll segregation andcutting plan.

Blanket made from 100% of the rollsand consequently shade wisesegregation of the rolls prior tocutting.

End to end /edge to edge shade checking control system.100% panel inspection after cutting.

Spreading and cutting quality control

2.5 AQL accessories inspections

Fusing and its parameters testing procedures

Pilot run inspections

In process roving QC auditing system

Fabric Inspection Machine

Fusing Machine

Page 11: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

QUALITY ASSURANCE

Daily sewing line process defect record & review

Finishing section - 100% inside and outside process check

Prior to Folding - 100% garment measurement check for critical areas

100% inspection of all merchandise

AQL Final Statistical Audit of finished goods

Metal free zone – Garments are packed only after they have passed through the needle detector machine.

Documentation of all above mentioned procedures

Thread Sucking MachineFolding Table Button Hole Section

Page 12: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

PRODUCT SAFETY

Broken / Blunt needle control

Pull test

Nickel test

Ferrous test

Needle detector

Fusing machine calibration report

Pull Test Machine Needle Detector Machine

Page 13: MEHNAZ STYLES & CRAFT LTD. · 2018-03-22 · Daily sewing line process defect record & review Finishing section - 100% inside and outside process check Prior to Folding - 100% garment

SOCIAL RESPONSIBILITIES, HEALTH & SAFETY

In house dispensary with a full timemedical nurse providing free consultationand treatment for all employees. Doctoravailable on site from 9.00 am to 5.00 pm.

Self extracted, purified drinking water forall employees which is tested every 4months at Dhaka University.

Plants nurtured and grown around thefactory premises

24 hour full service contract with a localhospital along with ambulance facilities forour employees if the need arises.

Clean, spacious, well ventilated and healthyworking environment taking into accountsafety and security measures

At Mehnaz Style we take our social responsibilities, health &safety issues as seriously as our production and quality

Social Compliance Parameters for our employees in accordancewith international standards which supersede the admissiblebenefits stated in the social labor laws