mehnaz styles & craft ltd. · 2018-03-22 · daily sewing line process defect record &...
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COMPANY PROFILE
Mehnaz Style and Craft Ltd is a state of the art Joint Venture factory located in Ashulia engaged in developing, manufacturing and marketing end-to-end apparel solutions to global fashion super brands
Our woven product portfolio includes casual wear , jeans , shorts, blouses, shirts and dresses.
The Mehnaz Way of Life is our culture and permeates our whole organisation . The Mehnaz corporate 'personality' is determined by three overlapping areas: values, work culture and social responsibility. Our way of working is all about accepting and embracing our values, and acting with social responsibility. It's also about a young and dynamic entity which supports its personalities to blossom in a vibrant environment
We are proud of our social responsibility values and high compliance standards. It's about improving lives within the work environment and we believe that such positive changes encourages its people to enjoy their work experience, making Mehnaz a great place to work
SPECIALIZED AREAS/FACILITY
Year of establishment : 2011.
No of production lines : 19 lines.
Total production capacity : 550,000 units month.
Total floor space : 99,900 sft.
Total workforce : 1950 personnel.
Health, safety & green initiatives:
Natural gas based electricity generators for uninterrupted power supply.
Fully compliant with local & international laws & standards along with medical & daycare facilities for all employees.
GGT CAD system.
Rotary fusing machine.
Needle detectors.
Computerized inventory control system.
Social compliance
FACILITIES PRESENTLY APPROVED AS UNDER
INDITEX (ITX)
H & M
WRAP – GOLD CERTIFIED
SEDEX
WAL-MART
ICS
M & S
NEXT
LIST OF PRESENT CUSTOMERS
MAX
H & M
STRATEGIC PARTNER INC
TCP (THE CHILDREN’S PLACE
OKAIDI - OBAIBI
PRODUCTION FACILITIES
CUTTING AND FUSING
GGT CAD system for development of patterns and markers
Pinning table for check fabric/ front placket cutting
Placket cutting machine
Rotary and conveyor belt fusing machines.
Hydraulic cutting devices for cutting precision
PRODUCTION FACILITIES
16 sewing lines with 717 sets of sewing machines & 171 sets of Auxiliary Machines
Total production Capacity of 550,000 units per month
All UBT machines
Special computerized machines
Automatic blocking machines
Cuff & collar forming machines along with collar turning devices
Pneumatic folding tables
Needle detectors
Neck press machines
In process quality assurance system
Sewing Section
Finishing Iron Section
SEWING AND FINISHING
QUALITY CONTROL POLICY
MEHNAZ IS COMMITTED TO:
Consistently maintaining a high level of quality by understanding and exceeding our customer’s expectations
Delivering defect free competitive products and services on time
Periodically reviewing our performance and continuing to find ways for constant self improvement with the aid of our internal reports
Final QC line
QUALITY ASSURANCE
4 point fabric inspection system.
Roll shrinkage test for 100 % of thefabric.
Shrinkage wise roll segregation andcutting plan.
Blanket made from 100% of the rollsand consequently shade wisesegregation of the rolls prior tocutting.
End to end /edge to edge shade checking control system.100% panel inspection after cutting.
Spreading and cutting quality control
2.5 AQL accessories inspections
Fusing and its parameters testing procedures
Pilot run inspections
In process roving QC auditing system
Fabric Inspection Machine
Fusing Machine
QUALITY ASSURANCE
Daily sewing line process defect record & review
Finishing section - 100% inside and outside process check
Prior to Folding - 100% garment measurement check for critical areas
100% inspection of all merchandise
AQL Final Statistical Audit of finished goods
Metal free zone – Garments are packed only after they have passed through the needle detector machine.
Documentation of all above mentioned procedures
Thread Sucking MachineFolding Table Button Hole Section
PRODUCT SAFETY
Broken / Blunt needle control
Pull test
Nickel test
Ferrous test
Needle detector
Fusing machine calibration report
Pull Test Machine Needle Detector Machine
SOCIAL RESPONSIBILITIES, HEALTH & SAFETY
In house dispensary with a full timemedical nurse providing free consultationand treatment for all employees. Doctoravailable on site from 9.00 am to 5.00 pm.
Self extracted, purified drinking water forall employees which is tested every 4months at Dhaka University.
Plants nurtured and grown around thefactory premises
24 hour full service contract with a localhospital along with ambulance facilities forour employees if the need arises.
Clean, spacious, well ventilated and healthyworking environment taking into accountsafety and security measures
At Mehnaz Style we take our social responsibilities, health &safety issues as seriously as our production and quality
Social Compliance Parameters for our employees in accordancewith international standards which supersede the admissiblebenefits stated in the social labor laws