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June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference Chris Wagner, P.E. FHWA – Resource Center Atlanta, GA

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Page 1: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

June 19 – 22, 2005

Mechanistic – Empirical Design Guide:

Rehabilitation Design2005 Southeastern Pavement

Management & Design Conference

Chris Wagner, P.E.FHWA – Resource CenterAtlanta, GA

Page 2: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Overview

• General Rehab Theory• Characterizing Existing Pavement

• Asphalt• Concrete

• Contrast with 1993 AASHTO

www.fhwa.dot.gov/pavement/dgit.htm

Page 3: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Pavement Layer Properties

Bound Layers

• MR, E (PCC, CSB)• E* (AC)• Rutting (AC)• Damage

Un-Bound Layers

• Mr • Rutting (AC)

Section 1.1.8.1

June 19-22, 2005

Page 4: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Damage and Existing Modulus

ε

εt

δ• Existing Modulus• Stress, Strain,

Deflection

• Damage

Design life

Dam

age Rehab

Page 5: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Bound Layers

E Max

Modulus

jdexisting eEEEE

+−

+=1

)( minmaxmin

Equation 3.6.1

E existing

dj @ overlay

E Minimum

Assumed Value

Measured Property

Calculated

DamageFigure 3.6.4

Page 6: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Existing Modulus

Photo courtesy NCAT

• Level 1: Use of FWD• Not Specific on Backcalculation Method• Level 2 & 3: Based on Pavement Condition

Page 7: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Maximum Modulus

• PCC Cores and Beams for testing E, MR • AC Uses Witczak Equation for E*

max

Witczak Equation for Computing E*f (Gradation, Volumetric, and Binder Properties)

))log(393.0)log(313.0603.0(34

238384

42

200200

10055.0)(00002.0004.0002.0872.3

8022.0058.0

0028.0)(0018.0029.075.3*log

η

ρρρρ

ρρρ

−−−++−+−

+

⎟⎟⎠

⎞⎜⎜⎝

+−

−−−+=

f

abeff

beffa

e

VVV

V

E

Will be on Exam

Page 8: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Maximum Modulus, EMaximum Modulus, E**

Several Different MixesTreated as a Single Layer1.5” - SMA

2” - 12.5 mm

4” - 19 mm

How do you combineinto 1 Modulus Value ?

Page 9: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Existing Pavement Rutting

Page 10: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Existing Pavement Rutting

% Rutting in Pavement Layers

HMA ThicknessLayer

< 4 in 4 in - 8 in > 8 in

Asphalt 70 80 100

Granular Base 15 10 0

Subbase 10 5 0

Subgrade 5 5 0

Page 11: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Modulus Back-calculated from FWD

Correction Factor converts FWD to lab Mr

Unbound Material Characterization

Table 3.6.8

Page 12: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

AC Rehab Options

Overlay Overlay ChoiceChoice

Page 13: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

PCC Rehabilitation Options

• JPCP Restoration• Bonded Overlay

• Monolithic section• Unbonded Overlay

• New PCC over strong base• PCC Over AC

• New PCC over damaged AC base

Concrete Slab(JPCP, CRCP)

Base Course(Unbound, Asphalt, Cement)

Ebase

E

Effective k

Ec

E

Ebase

EEbase

E

value

Ec

EEc

EConcrete Slab(JPCP, CRCP)

Base Course(Unbound, Asphalt, Cement)(Unbound, Asphalt, Cement)(Unbound, Asphalt, Cement)

, MRConcrete Slab(JPCP, CRCP)

Base Course

Concrete Slab(JPCP, CRCP)

Base Course(Unbound, Asphalt, Cement)

Page 14: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

PCC Rehabilitation Options

Not included in DG• CRCP Restoration• JRCP• Ultra-thin whitetopping

Page 15: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Asphalt Calibration Sites

73

46

Appendix EE-2: Figure 1

Page 16: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

PCC Calibration Sites

TYPE OF REHAB SECTIONS

Unbonded JPCP 16

Unbonded CRCP 8

Restored JPCP 15

Bonded PCC 3

TOTAL 42

CA(7)

AZ(3)

OK (1)

SD (4)

CO (2)KS (1)

NE (2)

MN(3)

IN(1)

IA (3)

WI(2)

MS(1)

AL(5)

GA(5)

TN (3)

TX (4)

PQ (1)

LA(2)

IL(3)

PA (2)

(1)(FL)

CA(7)

AZ(3)

OK (1)

SD (4)

CO (2)KS (1)

NE (2)

MN(3)

IN(1)

IA (3)

WI(2)

MS(1)

AL(5)

GA(5)

TN (3)

TX (4)

PQ (1)

LA(2)

IL(3)

PA (2)

(1)(FL)

Page 17: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Advantages Rehabilitation Design• Consistent with New Design• Considers Continued Damage to the Existing

Pavement

Limitations of Rehabilitation Design• Limited Data for Calibration

• Rubbilized Pavements• Bonded PCC Overlays

Page 18: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Summary

www.fhwa.dot.gov/pavement/dgit.htm

• Two Parts to MEPDG• NCHRP 1-37a Report• Software

• Full presentation available

http://www.trb.org/mepdg

Page 19: Mechanistic – Empirical Design Guide...June 19 – 22, 2005 Mechanistic – Empirical Design Guide: Rehabilitation Design 2005 Southeastern Pavement Management & Design Conference

Chris Wagner, P.E.FHWA – Resource [email protected]