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Mechanical & Electrical Engineering A Guide for New FTC Students & Teams From The Red Hot Techie Peppers

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Page 1: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Mechanical & Electrical Engineering

A Guide for New FTC Students & TeamsFrom

The Red Hot Techie Peppers

Page 2: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Robot Designs Vary WidelyThere Is NO One-Size-Fits-All Design

Page 3: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Some ‘Bots Are Simple

Page 4: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Some Are Frightfully Complex

Page 5: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Lots of Kits & Parts to Choose From

• Actobotics• GoBilda• Matrix• Rev Robotics• Tetrix• Ready-Made Chasses• Off-the-Shelf Parts• Mix & Match Kits • Roll-Your-Own Strategy

Page 6: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Good Suppliers

• Andy Mark • Servo City • Modern Robotics• McMaster-Carr• Online Metals• And, More!

Page 7: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

How To…Quickly Build & Wire a Prototype FTC Robot

Page 8: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Build a Simple, Prototype Chassis

• To Test Assemblies• And, Software• Sooner!

Page 9: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Build a Simple, Prototype Chassis

• Follow the KISS Principle • Start with the Simplest Base

Page 10: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Wire Up Simply

• Follow the KISSPrinciple

• Do the MinimumInitially

• Clean It Up Later

Page 11: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Use a Basic Motor Configuration

• Start with Tank Drive• Choose a Your Motor Type• Install Encoders

Page 12: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Get That ‘Bot Moving!

• Write Simple Drive Code• Get Driving!

Page 13: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Define Your Sub-Assemblies

• Break down the game by function/task• Identify and act first on the “low-hanging fruit”• Set specific performance criteria for each function/task• Research proven solutions starting with Past FTC/FRC robot designs

• Chasses• Lifting Systems• Manipulators

Page 14: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Chasses – Drive Train Options

• Tank Drive• Slide• Holonomic• Swerve

Page 15: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Tank Drive

• Four to Eight Wheels• Wheel Placement & Patterns

Vary• Alternate Configurations• Pluses• Minuses

Page 16: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Slide Drive Trains

• Five Wheels• All Omni Wheels• Pluses• Minuses

Page 17: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Holonomic Drive Trains

• Use Four Mecanum or Omni Wheels

• Each Wheel Driven Independently

• To Glide or “Strafe” Across the Field

• Pluses• Minuses

Page 18: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Swerve Drive Trains

• Typically Have Four Traction Wheels

• Pluses• Minuses

Page 19: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Then, Choose Wheels

There are tons of wheel types and wheel brands from which to choose:• All-Terrain• Banebots• Colson• Omni• Rev Traction Wheels• Mecanum Wheels

Page 20: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Wheel Configurations

• Place Some Types of Wheels at Corners of Chassis

• Inset Other Wheels• Protect Your Wheels

Page 21: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Lifting System Ideas

• Arms• Linear Slides• Scissor Lifts• Rack & Pinion Systems

Page 22: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Lifting Systems - Arms

• Can feature 1, 2 or 3 Joints• Pluses• Minuses

Page 23: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Lifting Systems – Linear Slides

• Nested Rails Lifted by a String or Wire Attached to a Spool & Powered by a Motor

• Pluses• Minuses• A Variety of Materials

• 80/20• Gobilda• Rev Robotics• Drawer Slides• And, More

Page 24: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Lifting Systems – Scissor Lifts

• A platform mounted on folding arms that collapse and extend in a scissor-fashion.

• Pluses• Minuses

Page 25: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Lifting Systems – Rack & Pinion

• A Type Of Linear Actuator That Uses A Pair of Gears to Convert Rotational Motion Into Linear Motion

• Pluses• Minuses

Page 26: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Manipulation Systems

• Chopstick-Like Grips• Slide Rail Grips• Top Jaw Grips• Roller Grips• Finger-Like Grips

Page 27: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Manipulators - Chopstick-Like Grips

Page 28: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Manipulators – Two Pad Grips

Page 29: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Manipulators - Roller Grips

Page 30: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Manipulators - Finger-Like Grips

Page 31: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Manipulators – Overhead Grips

Page 32: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

To Develop This Functionality

• Divide & Conquer• Prototype Fast• Perfect Assemblies Before Moving

On to Other Functionality

Page 33: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Important Base SkillsMaking the Build Easier & Better

Page 34: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Invest in Reliability

• Follow the Reliability Checklist• Monitor Your Battery• Mitigate Static Discharge

Page 35: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

More Building Tips

• Set Screws• May Become the Bane of Your

Existence• The Tetrix Ones are Made of Soft

Metal• Use McMaster Carr Set Screws

Instead• Set Screws Fail Often

• Should Tighten Them After Every Round When You Must Use Them

• Should Avoid Them When You Can

Page 36: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

More Building Tips

• Lexan is Your Friend – It Cuts Beautifully

• Plexiglas is NOT – It Cracks & Shatters

• Use Lexan for:• Side Walls• Electronics Mounts• Hood Shields• Hinged Doors• And More!

Page 37: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

More Building Tips

• Servo City Servo Blocks Are the Bomb!

• Unlike the Tetrix Blocks Which Are Weak

• The Servo City Blocks Reduce Strain on the Servos

• And, Prevent Failures• Note: You Will Need Adapters to

Attach Them to Tetrix Parts

Page 38: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

More Building Tips

• Wiring• Protect Wires with Walls, Conduit,

Sleeves• Keep Wires Away from Moving

Parts• And, Use PowerPoles on Your

Battery and Motor Wires + to Create Secure Connections

• More Tips

Page 39: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

More Building Tips

• The Micro USB to the Phones• A Significant Failure Point• Buy The Best You Can Find• Avoid Holding by the Cord and/or

Dropping• Secure Cord

Page 40: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Electrostatic Shock

• This is a HUGE issue.

Page 41: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

More Building Tips

• Sprockets & Chain• Nut Drivers & T-Handle Hex Keys• Loose Screws

Page 42: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Resources

• For a List of:• Books• Websites• Curriculum• See our site:

LearnScienceAndMathClub.org > Resources > FTC

• Call us any time –Rebecca Kidwell, [email protected]

Page 43: Mechanical & Electrical Engineering...• Pluses • Minuses Swerve Drive Trains • Typically Have Four Traction Wheels • Pluses • Minuses Then, Choose Wheels There are tons of

Remember This:Above All: Have Fun!