me104 2 a chua kim lian 25062012

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 SPECIALIST DIPLOMA IN M&E CO-ORDINATION CLEAN ROOM SYSTEM LABORATORY SYSTEM The Copyright of this document belongs to BCA. No part of this document may be used, disclosed, transferred, reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying recording or otherwise to any person not authorized to use it without the express written permission of BCA

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ME104 2 a Chua Kim Lian 25062012

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  • SPECIALIST DIPLOMA IN

    M&E CO-ORDINATION

    CLEAN ROOM SYSTEM

    LABORATORY SYSTEM

    The Copyright of this document belongs to BCA. No part of this document may be used, disclosed, transferred, reproduced,

    stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying recording or

    otherwise to any person not authorized to use it without the express written permission of BCA

  • CLEANROOM

    Er. CHUA Kim Lian

    email: [email protected]

    tel: 6742 8938

    hp: 9631 5762

  • Basic of Cleanroom

    Cleanroom Standard

    Industries

    Methodology: Design ~ Project

    Design Features

    Cleanroom Protocol

    Testing and Balancing

  • CLEANROOM STANDARD

    ISO 14644-1

    FED STD 209E

  • definition

    ISO 14644-1

    cleanroom

    A room in which the contamination of airborne particles is controlled, and which is constructed and used in a manner to minimize the introduction, generation, and retention of particles inside the room and in which other relevant parameters. e.g. temperature, humidity, and pressure, are controlled as necessary

  • definition

    FED STD 209E

    cleanroom A room in which the concentration of airborne

    particles is controlled and which contains one

    or more clean zones

    clean zone A defined space in which the concentration of

    airborne particles is controlled to meet a

    specified airborne particulate cleanliness class

  • ISO 14644-1

  • FEDERAL STANDARD 209E

  • ISO Class 4 cleanroom

    352 airborne particles at 0.5 um size within a

    volume unit of 1 m3

    Federal Standard Class 10 cleanroom

    10 airborne particles at 0.5 um size within a

    volume unit of 1 ft3

  • Facility Definitions

    AS-BUILT CLEANROOM (FACILITY)

    AT-REST CLEANROOM (FACILITY)

    OPERATIONAL CLEANROOM (FACILITY)

  • AS-BUILT

    A cleanroom (facility) that is complete and

    ready for operation with all services

    connected and functional but without

    equipment or personnel in the facility

  • AT-REST

    A cleanroom (facility) that is complete with all

    services functioning and with equipment

    installed and operable or operating as

    specified, but without operating personnel in

    the facility

  • OPERATIONAL

    A cleanroom (facility) in normal operation with

    all services functioning and with equipment

    and personnel, if applicable present and

    performing their normal work functions in the

    facility

  • INDUSTRIES

    Microelectronics

    Wafer

    Flat screen

    Pharmaceutical

    Sterile products

    Tablet

  • INDUSTRIES

    Biotechnology

    Antibiotic

    Genetic engineering

    Optics

    Lenses

    Laser equipment

  • INDUSTRIES

    Medical Devices

    Instruments

    Machines

    Food & Beverages

    Sterile environments

    Packaging

  • HOW TO KEEP IT CLEAN?

    Influencing factors

    factors that can harm the product / process /

    operator

    Particulate and Gaseous Contaminants

    Environmental Factors

  • Particulate and Gaseous Contaminants

    Cleanliness of air

    Cleanliness of surface of the working place

    Dead and living particles

    Inert and toxic particles

  • Environmental Factors

    Temperature of air

    Humidity of air

    Light intensity

    Vibration

    Noise

  • Environmental Factors

    Radiation

    Ionization

    Electrostatics

    Electromagnetic

  • CLEANROOM FUNDAMENTAL

    Layout

    Component

    Function

  • GOWNING ROOM

  • AIR SHOWER

  • PASS THRU

  • AIR FLOW

    Air circulation

    Air return

    Filtration

    Pressurization

    Pressure differential to lesser area

  • AIR PRESSURE CONTROL

  • CEILING SYSTEM

  • CLEANROOM

  • FILTERS

  • CEILING

  • ELECTRICAL

  • PARTITION

  • PARTITION

  • WINDOW

  • CLEANROOM

  • RELIEF AIR GRILLES

  • LIGHT FITTING

  • REFLECTED CEILING