mb mbn series planetary cone-disk variator - speed reducer,cycloidal speed reducer … · 2017. 9....

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MB MBN SERIES PLANETARY CONE-DISK VARIATOR

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Page 1: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

MB MBN SERIES PLANETARYCONE-DISK VARIATOR

Page 2: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

MB MBNMB MBN SERIES Planetary cone-disk varitor

Structural Demonstration

MB MBN

MB MBN series planetary cone-disk variator

Structure and working principle

10 11 12 24

7 9

6

3 8 13

1 Planetary cone-disk variator (see the drawing)

Both solar-wheel with a conicity (10) and press-plate (11) are jammed by a group of butte rfly springs (12 ) and

the input shaft (24) is linked with the sloar-wheel by a key to form a jammed inp ut device. A group of plane tary

wheels with a conicity (7), with their inner side clamped in between the jammed solar-wheel and the pres-plate

and outer side between the fixed ring with a conicity (9) and the speed-regulating cam (6), when the input device

turms, roll purely along with the fixed ring due to both fixed ring and speed regulating cam fixed without motion

and make revolution round the input shaft to drive both planetary rack (2) and output shaft (1) to run via the

planetary-wheel shaft and the slide-block bearing (5). To regulate the speed, turn the handwheel, which drives the

speed regulating screw to have the surface cam relatively run to produce axial displacement and thus to evenly

change the spa ce between the s peed regulat ing cam and the fixed ring and, finally, change the working radius at

the frictiona l place of the cam betwee n the planetqry-wheel and the solar-wheel and between the press-rack and

the fixed ring to realize the stepless speed variation.

02-0702-751

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

No.

17

18

19

20

21

22

23

Name

Breather vent

Oil mirror

Plug screw

Bearing

Oil seal

Oil seal

17

18

19

20

21

22

23

Speed control leadscrew

No.

9

10

11

12

13

14

15

16

Name

Fixed ring

Constant wheel

Press wheel

Butterfly spring

Output shaft

Output flange

Speed control cover

No.

1

2

3

4

5

6

7

8

Name

Tank

Base

Slide-block bearing

Fixed cam

Surface bearing

Planetary wheel

Torque Speed controlhandwheel

Speed-regulatingcam

1

2 5 1 1.45 1 7.25

3 0.5~1

4

5

6

Overview

Planetary cone-disk variator is designed with the advanced know-how of both at hoe and abroad and can be

used for both l ight- industr ia l t rades, such as food, pharmaceut ical , p last ic, paper-

making,ceramic,tobacoo,printing etc., and heavy-industrial trades, such as tool machine, petrochemistry,

metallurgy, metallurgy etc.,as well as for the trades of communication and transportation. It features as below:

1 High strength:when reversedly running with an impact load, it is of a feliable performance, able to precisely

drive, without a recoil and with a sufficient strength.

2 Large range of speed variation: its range of speed variation is 5, i.e. its output speed ratio can be varied be

between 1:1.45 to 1:25.

3 High precision of speed regulation: the precision of speed regulation is 0.5-1 turn.

4 Stable performance: its driving parts are meticulously processed with specially heat treatment, resulting in

good contact and lubrication, stable running, low noise and long durability.

5 Compact structure, small volume and light weight.

6 Strong capability to be combined: it is of a good capability to be combined with various reducers to realize

low-speed stepless variation.

1

2

345

6

7

8

9 1011

12

14

15

16

17

18

19

20

21

22

23

2113

Page 3: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

Guangzhou Lubricant

4 5

Model Sign:

Example:

1 MBW07---A

1

MBVariator of MB series

2

Horizontal mounting positions

3

07Frame size 07

4

Double shaft type without electric-motor

9

ADirection control

handwheel A

2 MBL07-Y0.75---A

1

MBVariator of MB series

2

Vertical mounting positions

3

07Frame size 07

4

Electric motor code

9

ADirection control

handwheel A

3 MBNW04-C5-40-200---B

1

MBNVariator of MBN

series

2

Horizontalmounting positions

3

04Frame size 04

6

Double-stage geardeceleration

9

BDirection control

handwheel B

5

0.75KWPower 0.75kw

4

Electricmotor code

5

0.37KWPower 0.37kw

7

C5Reducingratio C5

8

40-200Speed variation

10-50r/min

4 MBL07-Y0.75-X4-17-12-60---B

1

MBVariator of MB

series

2 3

07Frame size 07

6

4Frame size 4 of

cycloidal reducer

9

BDirection control

handwheel B

4

Electricmotor code

5

0.55KWPower 0.55kw

7

17Reducingratio 17

8

12-60Speed variation

12-60r/min

Vertical mountingpositions

Combination type

200-1000r/minBasic type (speed variation 200-1000r/min) Deceleratior

MB MB MB MB Series

W,L,F : W,L,F : Mouning Positions

02, 04, , 7502, 04, , 75 Frame size

Y Y: Electric motor code (omiting without electric motor)

0.18, 0.25, 0.37 7.5: 0.18, 0.25, 0.37 7.5: Electric motor power(Omitingwithout electric motor)

A BDirection of speed control handwheel A or B

10 50 /10 50: Speed variation (r/min)

11, 1711, 17 Reducing ratio

CC: Single-stage gear deceleratio

2C2C: Double-stage gear deceleratio

X2, X3

X2, X3 : Frame-Size of cycloidal reducer

1 3 6 7 8 9

Performance curve:

Relation between the standard-type'smean efficiency and the output rotary speed

%M

ea

n e

ffic

ien

cy %

85

80

75

70

65

200 300 400 500 600 700 800 900 1000 r/min

Output rotary speed r/min

200 300 400 500 600 700 800 900 1000 r/min

Output rotary speed r/min

Relation between the allowed output torqueof standard-type and the output rotary speed

100

90

80

70

60

50

40

%T

he

allo

we

d o

utp

ut

torq

ue

%

11. output shaft

55. slide-block bearing

99. speed-regulating cam

1313. press-wheel

22. planetary rack

66. speed-regulting hands

1010. planetary wheel

1414. butterfly spring

44. surface bearing

88. speed-regulatin

1212. solar wheel

33. fixed surfaceam

77. speed-regulating screw

1111. fixed ring

1515. input shaft

2. Lubricating oil

ISO

Used ininterior

User inforeigh

Countries

Lubricant

Ambient Temperature

AGIP

SHELL

ESSO

MOBIL

CASTROL

BP

Oilo sintetice synthetic oil

-25 ~+40

VG32 VG46

Ub-1Ub-3

TRANSMISSON V.E A.T.F.DEXRON FLUID

A.T.F.DEXRON

A.T.F.DEXRON

A.T.F.220

TQ.DEXRON

AUTRAN DX

Page 4: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

Variator and combined type Transmissionratio

(r/min)Range of speed variation

Technical data and model selection trage

MB MBNVariator model MB MBN

KWRated input power (KW)

r/minInput speed r/min

28-31See Page 28-31 for the basic types 200 1000

N mAllowed output torque

1400 r/min

3 1.5 6 3 10 5 12 6 18 9 24 12 36 18 48 24 64 32 90 45 118 59

02 04 07 15 22 40 55 75

0.18 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5

32-33Variator with single stage

gear deceleration seePage 32-33

34-35Variator with

double-stage gear deceleration see

Page 34-35

2

36

Equipped with

2 cycloidal

reducer

see Page 36

3

36

Equipped with

3 cycloidal

reducer

see Page 36

4

36

Equipped with

4 cycloidal

reducer

see Page 36

5

36

Equipped with

5 cycloidal

reducer

see Page 36

2.5

3.3

5

8

11

13.3

16.6

20

9

11

17

23

29

35

43

59

9

11

17

23

29

35

43

59

71

9

11

17

23

29

35

43

59

71

87

9

11

17

23

29

35

43

59

71

87

80 400

60 300

40 200

25 125

18 90

15 75

12 60

10 50

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

2.8 14

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

2.8 14

2.3 11.5

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

2.8 14

2.3 11.5

7.4 3.5

10 4.7

15 7

20 10

28 14

34 17

42 21

50 28

12 24

15 30

23 46

31 62

39 78

47 94

58 116

80 160

15 7.3

20 9.5

30 15

40 20

56 28

68 34

84 42

106 53

24 48

30 60

46 92

62 124

78 156

20 9.8

32 15.5

45 22

68 34

90 45

112 56

140 70

140 70

29 15

38 19

60 30

80 40

108 54

136 68

168 84

140 96

39 20

58 28

8 43

120 60

160 80

200 100

250 125

285 142

59 29

78 36

118 59

160 80

218 108

270 135

334 167

388 194

88 44

118 56

176 88

243 122

324 162

408 203

502 251

602 302

118 59

158 79

235 118

324 162

432 216

540 270

670 335

824 412

157 78

212 106

314 157

432 216

576 288

720 360

892 446

1110 550

216 108

298 149

441 220

605 302

810 405

1012 506

1256 628

1512 756

294 147

398 199

558 279

795 398

1060 530

1325 662

1643 822

2062 1031

40.5 81

49.5 99

76.5 153

103 206

130 260

48.5 97

60 120

92 184

124 248

73 146

89 178

137 274

97 194

118 236

24 48

30 60

46 92

62 124

78 156

94.5 189

116 232

40.5 81

49.5 99

76.5 153

103 206

130 260

157 314

193 386

265 530

48.5 97

60 120

92 184

124 248

156 312

198 378

232 464

73 146

89 178

137 274

186 372

234 468

97 194

118 236

183 366

248 498

73 146

89 178

137 274

186 372

234 468

283 566

348 696

478 956

97 194

118 236

183 366

248 496

313 626

378 756

464 928

146 292

178 356

275 550

372 744

470 940

194 388

237 474

367 734

496 992

259 518

316 632

490 990

Variator and combined type Transmissionratio

(r/min)Range of speed variation

Technical data and model selection trage

MB MBNVariator model MB MBN

KWRated input power (KW)

r/minInput speed r/min

N mAllowed output torque

1400 r/min

02 04 07 15 22 40 55 75

0.18 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5

9

11

17

23

29

35

43

59

71

87

9

11

17

23

29

35

43

59

71

87

9

11

17

23

29

35

43

59

71

87

9

11

17

23

29

35

43

59

71

87

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

2.8 14

2.3 11.5

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

2.8 14

2.3 11.5

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

2.8 14

2.3 11.5

22 110

18 90

12 60

8.5 42.5

7 35

6 30

5 25

3.5 17.5

2.8 14

2.3 11.5

6

36

Equipped with

6 cycloidal

reducer

see Page 36

7

36

Equipped with

7 cycloidal

reducer

see Page 36

73 146

89 178

137 274

186 372

234 468

283 566

348 696

478 956

575 1150

704 1408

97 194

118 236

183 366

248 496

313 626

378 756

464 928

637 1274

767 1534

939 1878

97 194

118 236

183 366

248 496

313 626

378 756

464 928

637 1274

767 1534

939 1878

146 292

178 356

275 550

372 744

470 940

567 1134

696 1392

955 1910

146 292

178 356

275 550

372 744

470 940

567 1134

696 1392

955 1910

194 388

237 474

367 734

496 992

626 1252

756 1512

929 1858

194 388

237 474

367 734

496 992

626 1252

756 1512

929 1858

259 518

316 632

490 980

662 1324

835 1670

1008 2016

1238 2476

259 518

316 632

490 980

662 1324

835 1670

1008 2016

8

36

Equipped with

8 cycloidal

reducer

see Page 36

9

36

Equipped with

9 cycloidal

reducer

see Page 36

364 728

445 890

628 1376

931 1862

1174 2348

146 292

178 356

275 550

372 744

470 940

567 1134

696 1392

955 1910

1150 2300

1410 2820

194 388

237 474

367 734

496 992

626 1252

756 1512

929 1358

1274 2548

1533 3066

1880 3760

259 518

316 632

490 980

662 1324

835 1670

1008 2016

1238 2476

1700 3400

2044 4088

364 728

445 890

680 1376

931 1862

1174 2348

1417 2834

1741 3482

2390 4780

194 388

237 474

367 734

496 992

626 1252

756 1512

929 1358

1274 2548

1533 3066

1880 3760

259 518

316 632

490 980

662 1324

835 1670

1008 2016

1238 2476

1700 3400

2044 4088

2505 5010

364 728

445 890

680 1376

931 1862

1174 2348

1417 2834

1741 3482

2390 4780

2875 5750

3523 7046

478 956

584 1168

903 1806

1221 2442

1540 3080

1540 3718

2883 4566

3133 6266

Page 5: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

9537

Equipped with95 cycloidalreducer

see Page 37

10637

Equipped with106 cycloidal

reducersee Page 37

Variator and combined type Transmissionratio (r/min) Variator and combined type Transmission ratio

Comparative table of variators model domestically

feilong

Japan

Gemany

Italy

Others

MB02

D002

02

TK/01

JWB-X0.25

UD003

MB04

D004

03

TK/02

JWB-X0.37

UD004

MB07

D007

04

TK/05

JWB-X0.75

UD007

MB15

D015

05

TK/20

JWB-X1.5

UD015

MB22

D022

06

TK/30

JWB-X2.2

MB40

D037

07

TK/40

JWB-X4

MB55

D055

08

TK/100

JWB-X5.5

MB75

D075

08

TK/100

JWB-X7.5

3237

Equipped with32 cycloidalreducer

see Page 37

4237

Equipped with42 cycloidalreducer

see Page 37

5337

Equipped with53 cycloidalreducer

see Page 37

6337

Equipped with63 cycloidalreducer

see Page 37

8437

Equipped with84 cycloidalreducer

see Page 37

8537

Equipped with85 cycloidalreducer

see Page 37

N m Allowed output torque

1500 r/min

MB MBNVariator model MB MBN

KWRated input power (KW)

r/minInput speed r/min

02 04 07 15 22 40

0.18 0.37 0.55 0.75 1.1 1.5 2.2 3 4

55 75

5.5 7.5

121

187

289

121

187

289

319

121

187

289

319

473

121

187

289

319

473

595

121

187

289

319

473

595

731

841

1003

1505

121

187

289

319

391

595

731

841

1003

1505

1.6~8

1~5

0.7~3.5

1.6~8

1~5

0.7~3.5

0.6~3

1.6~8

1~5

0.7~3.5

0.6~3

0.42~2.1

1.6~8

1~5

0.7~3.5

0.6~3

0.42~2.1

0.34~1.68

1.6~8

1~5

0.7~3.5

0.6~3

0.42~2.1

0.34~1.68

0.27~1.37

0.24~1.18

0.2~1

0.13~0.66

1.6~8

1~5

0.7~3.5

0.6~3

0.51~2.55

0.34~1.68

0.27~1.37

0.24~1.18

0.2~1

0.13~0.66

250

250

250

500~300

500~480

500

500

600~300

960~480

1000~687

1000~800

1000

500~447

500

500

894~447

1000~715

1000

894~447

1430~715

2000~1020

2000~1190

2000~1700

2000

3400~1700

4260~2130

4500~2610

4500~3030

4500~3570

4500

4260~2130

4500~2610

4500~3030

4500~3570

4500

1000~610

1000~975

1000

1220~610

1950~975

2000~1400

2000~1920

2000

4500~2320

4500~2900

4500~3555

4500~4130

4500~2900

4500~3655

4500~4130

1000~890

1000

1780~890

2000~1430

2000

1780~890

2860~1430

4080~2040

4500~2380

4500~3400

4500~4250

4500

2860~1430

4080~2040

4500~2380

4500~2680

4500~3280

4500

1000

2000~1220

2000~1950

2000

2440~1220

3900~1950

4500~2780

4500~3250

4500

3900~1950

4500~2785

4500~3250

4500~3820

4500

3580~1790

4500~2860

4500~4080

4500

3580~1790

4500~2860

4500~4080

4500

4500~3250

4500

4500~2440

4500~3900

4500

4500~2440

4500~3900

4500

4500~4470

N m Allowed output torque

1500 r/min

MB MBNVariator model MB MBN

KWRated input power (KW)

r/minInput speed r/min

02 04 07 15 22 40

0.18 0.37 0.55 0.75 1.1 1.5 2.2 3 4

55 75

5.5 7.5

(r/min)Range of speed variation

121

187

289

319

473

595

731

841

1003

1505

121

187

289

319

473

595

731

841

1003

1501

1.6~8

1~5

0.7~3.5

0.6~3

0.42~2.1

0.34~1.68

0.27~1.37

0.24~1.18

0.2~1

0.13~0.66

1.6~8

1~5

0.7~3.5

0.6~3

0.42~2.1

0.34~1.68

0.27~1.37

0.24~1.18

0.2~1

0.13~0.66

6060~3030

7140~3570

9000~5415

10830~5415

8260~4130

9000~4870

9000~7380

12000~7380

4080~2040

4760~2380

6800~3400

8500~4250

9000~5220

9000~6060

9000~7150

9000

8500~4250

10440~5220

12000~6060

12000~7050

12000

5570~2785

6500~3250

9000~4640

9000~5800

9000~7100

9000~8260

9000

1160~5800

12000~7110

12000~8260

12000~9745

12000

3580~1790

5720~2860

8160~4080

9000~4760

9000~6806

9000~8510

9000

5720~2860

8160~4080

9520~4760

12000~6806

12000~8510

12000~10435

12000

4800~2440

7800~3900

9000~5570

9000~6500

9000

7800~3900

11140~5570

12000~6500

12000~9280

12000

6500~3250

9000~5200

9000~7425

9000~8660

9000

10400~5200

12000~7425

12000~8660

12000

8940~4470

9000~7150

9000

8970~4470

12000~7150

12000~10210

12000

9000~6100

12000~6100

12000~9750

12000

Page 6: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

21see page 21

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asic

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Inst

alla

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02

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9 9 10

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74

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110

110

115

M6

M6

85

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13

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17

8.5

H0

A0

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B0

nd

0d

1b

1c1

e1

s1d

2b

2c2

e2

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Page 7: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

Ove

rall

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Page 8: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

Ce

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Page 9: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

02

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Page 10: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

15

9 11

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56

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22

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5

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79

92

92

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17

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h6

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h6

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h6

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16

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28

Page 11: MB MBN SERIES PLANETARY CONE-DISK VARIATOR - Speed reducer,Cycloidal speed reducer … · 2017. 9. 20. · cycloidal reducer 9 B Direction control handwheel B 4 Electric motor code

Basic installation illustration for MB series stepless variator

Installation illustration for MB series with single-stage gear reduction

Horizontal installation illustration for MB series with double-stage gear

Vertical installation illustration for MB series with double-stage gear

B3 V5 V6 B8

B5 V1 V3

B3 V5 V6 B8

B5 V1 V3

B3 V5 V6 B8

B3 V1 V3

Motor type, motor selection, temperature rise and speed control

4. The rotation speed of the variator shouldn't stay at the same speed for long but should be changed at an

interval of 1-2 days; otherwise it will lead to the noise and even damages to the variator.

1 ----

( )

K

1

1.3

1.5

1.75

K

2 IP54

-- Y B

5

3

40~45 60~80 20

50~60 80~100 25~30

1.The core base is the selectione which must be fit for the load and cost to the combination. perhaps the

load is unexpected or too big, it makes combination damaged other side, if the power of combination is to

big, It means wasting resource, if the power and torque is known, we should extimate the character of load

,so choosethe accurate safe factor K to combination.

K

1

1.3

1.5

1.75

Working condition

Single, stable, continue, rotating and no intertia

Plusating, middle shock load, often reverse, middle intertia

Plusating, middle shock load, often reverse, hard intertia

Hard shock load, often reverse, hard intertia

Choose safe factor K accurately to count the combination power.

2. Electric motor: three phase, asynchronous, protect grade IP54, insulation grade B.Electric motor must be

equipped with oil seal when it is connected directly with variator. It starts less than five times every minutes,

or its life will be reducd.

3. The temprature will drop after 60-80 hours running when variator equipped with four-pole electric motor

runs at first time and it will remain stable. If variator is equipped with two-pole electric motor, the temprature

will drop after 80-100 hours running, later, it will remain stable, this process is harmless to variator s life.