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Market Directions for Hardwood Lumber for the U.S. and Ohio
Matt Bumgardner U.S. Forest Service
Northern Research Station
Ohio Forestry Association Annual Meeting March 2, 2017
Dow Gardens Archive, Bugwood.org
Outline
• Overview of hardwood industry:
- Ohio
- U.S.
• Impacts of housing on hardwood markets
• Export trends
• Summary/Questions
Main Locations for FDMC 300 Companies - 2016
Top 10 Wood Household Furniture states:
1. Ohio - 4,018 employees (12.3% of U.S. total) 2. California 3. North Carolina 4. New York 5. Virginia 6. Indiana 7. Illinois 8. Texas 9. Pennsylvania 10.Alabama
Data source: Bureau of Labor Statistics (BLS)
BLS: Hickory/Lenoir, NC = 1503 emp. BLS: Holmes/Wayne, OH = 1241 emp.
Top 10 Cabinet states:
1. Indiana 2. California 3. Texas 4. Pennsylvania 5. Minnesota 6. Florida 7. Alabama 8. Ohio – 4,048 employees (3.7% of U.S. total) 9. North Carolina 10.Georgia
Data source: Bureau of Labor Statistics
Top 10 Millwork states:
1. California 2. Wisconsin 3. Iowa 4. Minnesota 5. Oregon 6. Virginia 7. Texas 8. Pennsylvania 9. Ohio – 3,555 employees (3.7% of U.S. total) 10. Kentucky
Data source: Bureau of Labor Statistics
Top 10 Pallet states:
1. California 2. Texas 3. Ohio – 3,789 employees (6.5% of U.S. total) 4. Pennsylvania 5. North Carolina 6. Indiana 7. Kentucky 8. Missouri 9. Wisconsin 10. Illinois
Data source: Bureau of Labor Statistics
Hardwood lumber price index
80
90
100
110
120
13019
9019
9119
9219
9319
9419
9519
9619
9719
9819
9920
0020
0120
0220
0320
0420
0520
0620
0720
0820
0920
1020
1120
1220
1320
1420
1520
16
1990
= 1
00
Deflated Price Average 1990 to 2016
Data source: U.S. Dept. of Labor; Luppold and Bumgardner
Prices ($/MBF) for green 1C Appalachian hardwood lumber (4/4)
Species Price
Walnut 1300
White oak 975
Red oak 795
Soft maple (unselected) 790
Hard maple (unselected) 700
Cherry 690
Yellow-poplar 435
Source: Hardwood Market Report 2/24/17
Recent market observations
• “Moreover, [soft maple] is one of the few woods shipping in decent volumes to domestic furniture factories.”
• “Robust shipments of low grade White Oak to exporting concentration yards have left some residential flooring manufacturers with insufficient inventories of that species.”
• Hardwood Market Report 1/13/17
Eastern U.S. hardwood lumber production
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0
12.5
13.0
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Billi
on B
oard
Fee
t
Estimate 1 Estimate 2 Estimate 3
Source: Luppold and Bumgardner
Getting harder to find good employees?
• Headlines from Woodworking Network website (1/17/17): – “Mississippi State University Furniture Academy aims to
increase skilled labor” – “Industry-led Skill Labor Fund will address skilled labor
shortage” – “Hiring and engaging employees discussed at Feb. 21
event”
• “Training issues top agenda for wood industry in Washington”
- Woodworking Network 2/18/17
Major markets for hardwood lumber
• Appearance-based: • Furniture • Cabinets • Flooring • Millwork • Exports
• Industrial:
• Pallets • Railroad ties
Photo: 2010 Ohio Hardwood Furniture Market
Photo: AHMI
Photo: USDA Forest Service Southern Research Station Archive, USDA Forest Service, SRS, Bugwood.org
Modern Woodworking
U.S. hardwood lumber consumption by market segment*
48 50 50
46
36 37 40
38 39
43
54
50
13 12 11 11 10 13
1991 1999 2002 2006 2009 2015
Perc
ent
Appearance-based Industrial Other
* Exports excluded Luppold and Bumgardner
Softwood lumber and pallets
• Pallet Profile Weekly now tracking softwood lumber: – #3 and #4 2x4 and 2x6 KD RL SYP – #3 and #4 2x4 and 2x6 KD RL SPF
• Some reasons why:
– Availability – Less mold – Better appearance
Pallet Enterprise. February 2017 issue.
Data sources: U.S. Census Bureau; International Trade Admin.
Market share estimates of imports in the U.S.
Consumption = value of shipments + imports – exports Import share = imports/consumption
02468
1012141618202224262830
Billi
on $
China
Vietnam
Canada
Mexico
Total
61%
58%
Major U.S. import sources:
Household & Institutional Furniture & Cabinets (NAICS 3371)
Data source: International Trade Administration
31%
Housing update
Wood & Wood Products 2010
Value of private U.S. construction, 2002-2015
0
50
100
150
200
250
300
350
400
450
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Billi
on $
Single family housing Multi-family housing
Residential improvements Nonresidential construction
Data source: U.S. Census Bureau
Housing market’s importance to woodworking employment
Data sources: US Census Bureau; Bureau of Labor Statistics
0
20
40
60
80
100
120
140
160
180
200
0
200
400
600
800
1000
1200
1400
1600
1800
2000
59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 01 03 05 07 09 11 13 15
No.
of e
mpl
oyee
s (00
0)
Sing
le fa
mily
star
ts (0
00)
Year
Single family housing starts No. of employees - Cabinets No. of employees - Millwork
Multi-family percentage of total housing market (single family + multi-family)
20.0
33.4
0
5
10
15
20
25
30
35
40
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Perc
ent
Value of construction # of Starts
Data source: U.S. Census Bureau
Value per start in 2016: SF = $310,887 MF = $154,492
0
10
20
30
40
50
60
Much worse Somewhatworse
Slightly worse Slightly better Somewhatbetter
Much better Unchanged
Perc
ent
2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015
Year-over-year changes in sales volume
Year % Losing Sales Volume
2009 81
2010 50
2011 38
2012 31
2013 25
2014 21
2015 20
Perceived reasons for sales volume declines (for those firms indicating a decline)
1 2 3 4 5
Competition from non-wood substitute products
More domestic competitors entered the market
Offshore competition
We contracted in proportion with the overall economy
Downturn in nonresidential construction
Downturn in the remodeling expenditures
Downturn in the housing market
1=Minor reason to 5=Major reason
2015
2014
2013
2012
2011
2010
2009
Secondary Industry Trends
U.S. Employment Trends: Cabinets and Millwork
107,704
177,153
110,611
132,074
97,307
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
160,000
170,000
180,00019
9219
9319
9419
9519
9619
9719
9819
9920
0020
0120
0220
0320
0420
0520
0620
0720
0820
0920
1020
1120
1220
1320
1420
15
Num
ber o
f em
ploy
ees
Cabinets Millwork
Data source: Bureau of Labor Statistics
U.S. Employment Trends: Wood Household Furniture
129,242
32,611
0
20,000
40,000
60,000
80,000
100,000
120,000
140,00019
9219
9319
9419
9519
9619
9719
9819
9920
0020
0120
0220
0320
0420
0520
0620
0720
0820
0920
1020
1120
1220
1320
1420
15
Num
ber o
f em
ploy
ees
Data source: Bureau of Labor Statistics
Number of Firms: Millwork and Wood HH Furniture
[VALUE]
[VALUE]
[VALUE]
[VALUE]
2000
2500
3000
3500
4000
4500
5000
550019
9219
9319
9419
9519
9619
9719
9819
9920
0020
0120
0220
0320
0420
0520
0620
0720
0820
0920
1020
1120
1220
1320
1420
15
Num
ber o
f firm
s
Wood HH Furniture Millwork
Data source: Bureau of Labor Statistics
Number of Firms: Cabinets
12,437
8,298
7,000
8,000
9,000
10,000
11,000
12,000
13,000
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
Num
ber o
f firm
s
Data source: Bureau of Labor Statistics
• “It used to be I only had a few large customers on my Christmas card list, now I have hundreds of small customers ”
• “Yesterday, it was five loads to one customer; today, it is one load to five customers” – and all five want something a little different!
• But, theory (economies of size) says it is more typical
for firms to become larger over time . . .
Flashback:
Increasing importance of smaller users?
- Hardwood Review Weekly 2007
Millwork: Average Firm Size
Recessionary periods Data source: Bureau of Labor Statistics
[VALUE]
34.2
[VALUE]
22
23
24
25
26
27
28
29
30
31
32
33
34
3519
9219
9319
9419
9519
9619
9719
9819
9920
0020
0120
0220
0320
0420
0520
0620
0720
0820
0920
1020
1120
1220
1320
1420
15
Empl
oyee
s per
firm
13.9
[VALUE]
[VALUE]
11
12
13
14
15
16
1719
9219
9319
9419
9519
9619
9719
9819
9920
0020
0120
0220
0320
0420
0520
0620
0720
0820
0920
1020
1120
1220
1320
1420
15
Empl
oyee
s per
firm
Hardwood Sawmills: Average Firm Size
Recessionary periods Data source: Bureau of Labor Statistics
Cabinets and Wood HH Furniture: Average Firm Size
Recessionary periods Data source: Bureau of Labor Statistics
8.9
[VALUE] 13.3
26.7
29.3
12.6
8
10
12
14
16
18
20
22
24
26
28
30
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
Empl
oyee
s per
firm
Cabinets Wood HH Furniture
Secondary mfrs. are becoming larger: ways it matters
• Larger secondary firms (20+ employees) request more services from their lumber suppliers:
Requested service
Small firms (%)
Large firms (%)
Sig.
S2S 68.7 53.3 Width sorting 55.7 65.4 Break bundles 50.0 43.2 S4S 48.7 44.1 Just-in-time orders 36.8 59.1 * Special grading 39.3 54.6 * Certified products 33.3 62.0 * Imported species 43.6 48.7 Color sorting 36.7 47.5 Double-end trim 11.1 28.6 *
Buehlmann, Bumgardner, and Sperber. 2013. BioResources.
Sources of hardwood lumber (by volume) - Large firms 45
39
16
01020304050
Direct fromsawmills
Distributors &concentration
yards
Brokers / Other
Perc
ent
28
59
13
010203040506070
Direct fromsawmills
Distributors &concentration
yards
Brokers / Other
Perc
ent
Sources of hardwood lumber (by volume) - Small firms
“What services were being requested by your hardwood lumber customers” (n=12)
Service requested
Requested 2011 (%)
Requested 2015 (%)
Change
Offered 2015 (%)
Double-end trim 83.3 91.7 + 91.7
Kiln drying 75.0 75.0 = 83.3
S2S 58.3 66.7 + 50.0
Special grading 50.0 66.7 + 58.3
Width sorting 58.3 66.7 + 50.0
Quick delivery 41.7 58.3 + 50.0
Color sorting 50.0 50.0 = 41.7
Just-in-time orders 33.3 41.7 + 41.7
Break bundles 16.7 25.0 + 33.3
S4S 16.7 16.7 = 16.7
Custom molding 0.0 8.3 + 8.3
Other (“phytosanitary heat treat.”) 8.3 8.3 = 8.3
Price of 1C lumber versus the price of stumpage in Ohio
708090
100110120130140150160170180190200210220230240
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
Inde
x 19
82 =
100
OH Stumpage 1C Lumber
Sources: Luppold; HMR; ODNR/OSU
Exports
Photo: National Hardwood Magazine
U.S. hardwood lumber exports
Year
Volume (billion bd. ft.)
Percentage of total
consumption plus exports
Percentage of appearance-based
consumption plus exports
1991 0.88 8% 16%
1999 1.18 9% 16%
2002 1.17 10% 17%
2006 1.32 11% 21%
2009 0.80 10% 25%
2014 1.65 17% 37%
2015 1.49 16% 34%
2016 1.66
Luppold and Bumgardner
U.S. hardwood lumber exports (Top 4 destinations)
0
500
1000
1500
2000
2500
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Mill
ion
$
Canada
China
Mexico
Vietnam
Total to World
~ 76% of total
99 other trading partners account for the remaining 24%
Data: USDA Foreign Agricultural Service
+10%
Top 5 U.S. (eastern) hardwood lumber export species - 2016
Species
Volume (MMBF)
2016 Rank for Species
% of total
Red oak 442 1st 26.7
Yellow-poplar 274 3rd 16.5
White oak 252 2nd 15.2
Ash 179 1st 10.8
Walnut 82 1st 4.9
Species
Value
(million $)
2016 Rank for Species
% of total
Red oak 610 1st 26.9
White oak 411 2nd 18.1
Ash 272 3rd 12.0
Yellow-poplar 250 3rd 11.0
Walnut 214 1st 9.4
Volume:
Value:
Data source: USDA Foreign Agricultural Service
U.S. hardwood lumber exports by species
Data source: USDA Foreign Agricultural Service
0
50
100
150
200
250
300
350
400
450
500
Red oak White oak Y-poplar Maple Ash Walnut Cherry
MM
BF
2000 2003 2006 2009 2012 2016
Export destinations 2016: Top 3 markets for major hardwood lumber species
0
50
100
150
200
250
300
350
400
450
500
Red oak Yellow-poplar White oak Ash Walnut
MM
BF
China Canada Mexico Vietnam UK Pakistan Rest of World
70%
38% 31% 74%
39%
Data: USDA Foreign Agricultural Service
U.S. red oak exports
0
50
100
150
200
250
300
350
400
450
500
2009 2010 2011 2012 2013 2014 2015 2016
MM
BF
China Canada Mexico Rest of World
70%
29% 34% 47% 51%
60% 62% 65%
Data: USDA Foreign Agricultural Service
Changes in species exported, volume 2009 = 100
50
100
150
200
250
300
350
400
2009 2010 2011 2012 2013 2014 2015 2016
White Oak Red oak Yellow-poplar Maple Ash Walnut Cherry
Data: USDA Foreign Agricultural Service
Summary
• Exports continue to be critical to the hardwood industry
• Housing markets continue to be critical to the hardwood industry
• Industrial markets have slowed for hardwoods • Continued movement toward more “typical”
conditions, but not all the way back yet
Thank you.
Questions?