marine systems guide - madhura
TRANSCRIPT
Marine Systems Guide Integrated Automation Solutions
Engineered to Uncompromising Standards. Yours
SAW OPTICALSAEJ1939LINUX
// Contents
// Marine automation since 1959
03 Vessel Automation • Complete Marine Solutions • Integrated Alarm Monitoring Control Systems (IAMCS) • Local Operation & Engine Vision • Software • Switchboards • Ballast Water & Feed Water
12 Marine Equipment • Monitoring • Display • Sensors • LNG • Fuel Quality • Wiring Harnesses
// Your trusted global marine partner
• Newbuildandrefitprojectsfromdesigntocommissioning• Supplyingleadingmarineoperators,shipyards,yachtbuildersandshipbrokers• IntegratedAutomationSystemsbalancingtechnologywithcost• ExtensiveResearchandDevelopmentdeliveringcutting-edgeproducts• Fulltypeapprovalsbytheleadingmarineclassificationsocieties
01page
Monitoring & Display Data Gateways Ballast Water & Feed Water
Frontcover&p3-4pictures©G.Martin-Raget
Integrated Alarm Monitoring Control (IAMCS) Local Operation & Engine Vision Switchboards
Safety Systems (AMS - FDS) Signal P rocessing Software
Custom products Sensors Wiring Harnesses
page02
page04
// Vessel Automation
03page
Your trusted global marine partner since 1959
// Complete Marine Solutions
Integrated Alarm Monitoring Control Systems (IAMCS)
Switchboards & Power Management
Alarm Monitoring & Fire Detection Systems (AMS - FDS)
Local Operating Panels (LOP)
Engine Safety Systems Data Gateways
Signal Processing
Marine Software
Display Units
Workstations
Sensors
Wiring Harnesses
page0605page
// Integrated Alarm Monitoring Control Systems (IAMCS)Your need to balance technology with cost effectivenessIAMCSoffersaveryflexiblenewbuildorrefitsolutionforawiderangeofyourship,yachtandworkboatneeds.Thepowerfulmicroprocessor-basedsystemreadsoutputdatausingCANopenandJ1939protocolswhileoperatingwithanintuitiveSupervision Systemandhumantomachineinterface.ThisprovidesallnecessaryfunctionsforprotectionandcontroladherencetoUnattendedMachinerySpace(UMS)marinenotations: • IntegratedAlarmandControlSystem
(IAMCS)• PowerManagementSystem(PMS)• SupervisionSystem
TheIntegrated Alarm and Control System providesvisualandaudiblesignalsintheeventofabnormalrunningconditions.Thisensuresfullyautomatic,semi-automaticandmanualremotecontrolofthewholeinstallationincludingmachineryandcargo.
Ain-builtPower Management System controlsallgeneratorsets,providingenoughpowertoallownormaloperationsoftheship.Datatransmissionbetweenthealarm/controlandsupervisionsystemsisbasedonadoubleCANopennetworkand,whennecessary,onaModbusEthernetTCP/IPloop,ensuringtheredundancyofsystemscommunicationThisassistsinsupportingadditionalmarineclassnotationsincluding:• Alarmandcontrolsystemsusingfail-to-
safetyandself-checkingprinciples• Controlsystemdesignensuringthat
individualfaultsdonotaffecttheoverallsystem
• Commonhardware,reducingthenumberofspareparts
CMRsystemsaremarineclassifiedbysocietiesincludingLloyd’sRegister,DetNorskeVeritas,NipponKaiji,BureauVeritas,RegristoItalianoNavale,RussianRegisterandAmericanBureauofShipping.
page0807page
// Local Operation & Engine Vision
TheInternationalMaritimeOrganization(IMO)regulationforMARPOLAnnexVITierIIIaimedatreducingpollutionemissionshasledtoupheavalsformarinedieselenginemanufacturers,particularlyforthosewithElectronicFuelInjectionControl(EFIC).Usingadvancedproprietarytechnologytosimultaneouslymanagethefunctionsofenginesafety,shutdownandconditionmonitoring,CMRLocalOperatingPanels(LOP)providemarineandnavycrewswithasingleintegratedcontrolsystemthatiseasytouse.CMR’sLOPsincorporatetheSmartInnovativeMonitoringSystem(SIMS™)whichisdrivenbyourproprietaryCLARINUX™softwareandcanbeintegrated,configuredandinstalledforquickandeasyuse.
OurSmartConnectingModules(SCM™)convertanddigitizeanalogandbinaryinputsintoCAN,DoubleCANBusandCANopenprotocols.SCMsmanageallthenormalchannelmonitoringfunctionssuchassensorbreak,faultandscaleoverlaps.Otherdatagatewaysmayalsobeemployed,dependingonapplication.CMRsystemsprocessanddisplayalluserdefinedengineparameters,triggerlocalalarmoutputs,updatethealarmlistandstoreeventsinthelogbook.Builtuponmodulararchitecture,LOPoperateswithoneacquisitionunitandoneHumantoMachineInterface(HMI)module.ImplementationsaresupportedbyCMRwithdesignexpertise,prototyping,on-sitevalidation,commissioningandservice.
Your need for marine engine complianceThebenefitsprovidedbythistechnologyareillustratedthroughtwodistinctapplications:• Avesselfeaturingasinglepropulsionengine
wheretheredundancyofthecontrolleriscompulsory.Inthisinstance,oneofthemostimportantperformancecapabilitiesoftheLOPistomanagedualcontrollersinparallelandinrealtime.TheCMRdeviceisthereforeequippedwithtwoCANnetworks,enablingthesystemtocontinuouslymanagetheparametersofbothelectroniccontrolmodules(ECM),monitorcommunicationsanddisplaythemaincontrollerparametersoftheengine.
• Thenumerousrequestsforsimultaneouslymanagingseveralcommunicationprotocolsavailableonenginesorships,CANopen/SAEJ1939/ModbusTCP/IP/EthernetwhichareallembeddedintheCLARINUXsoftware,allowstheLOPtomanagethecommunicationwithengineparameters(T°/Pressure/Speed)throughI/Omodules,ECMandthepropulsionsystembyreadingandwritingmessagesbothways.
LOPsystemshavebeensuppliedbyCMRtocustomersusingtheworld’sleadingcontrollerhardwarefromBosch™,Woodward™,Heinzmann™,Caterpillar™andMTU™.
09page
// Software
page10
Ourpowerfulopen-sourcebased CLARINUX™softwareusingtheLINUXOperatingSystem,isanextremelycost-effective,license-freesolution.CMR’ssoftwarehasthecapabilitytohandlekeyfunctionsrelatedtoAlarm,MonitoringandControl,manipulatingdatafromCANBus(CANopenandJ1939)andModbus(RTUandoverEthernetTCP/IP)protocols.Oursystemsengineeringteamintroducesregular
base-lineupgrades,mostrecentlyincludingenginecontrolfunctionssuchaspre-lubrication,pre-heating,enginestartingsequencing,pumps/compressorcomplianceandadditionalsensorinputs.AnaddedadvantageoftheCLARINUXsoftwareisitsextendibility,particularlyinamarinecontext.Fullyapprovedbymarineclassificationsocieties,thesystemreceivesAUT-UMSClassnotationacceptancefor‘Engineeron
Your systems need seamless integration
Duty’Management,deadmansystems,cabinsandmessrooms.
// SwitchboardsYour need for reliable power - switchboards, power management and turnkey solutions
CMRGroupisaglobalindustryleaderinthedesignandmanufacturingofelectricalsystemsformarineandoffshoreapplications.Theproductrangeincludeslowvoltageswitchboards;mediumandhighvoltageswitchgear;motors;transformers;ACvariablespeeddrivepanels;DCswitchboards;andalarm,monitoring,andcontrolautomationsystems.
Low voltage expertsWedesign,manufactureandcommissiontype-testedlowvoltageswitchboards(lessthan1kV),motorcontrolcenters(MCC’s)anddistributionboardsunderlicensefromSiemensTM.Usinghighqualityanddurablecomponents,CMRsatisfiesallmarineandoffshorerequirementsforharshanddemandingenvironments,minimizingmaintenancecostsand down time.
Certified by SiemensAsanauthorizedsystemintegratorfortheuseofSiemensS7seriesPLCs,wehavedevelopedarangeofworld-classsystemsusingthistechnology,including:• powermanagement• generatorcontrol• vessel monitoring• jackingmonitoring• skidcontrolCMRsuppliestheseswitchgearandpowermanagementsystemstointernationalvesselownersrigownersandFPSOoperators.
page1211page
// Ballast Water & Feed Water
CMRdevelopsBallastWaterandFeedWatercontrolpanelsandsystems,workingtoyourdesignrequirementsandparameters.Wemanufacturehighqualityandbest-costsolutions,meetingtheneedsofshipbuilders,ownersandoperators.
Typically,thesepanelsemploy:• PLC-basedcontrolsystems• HMIuserinterface• Mild or stainless steel
construction• IngressProtection:IP54• VoltageRange:380–690V,
3-Phase,50/60Hz
You require specialist global engineering support// Vessel Equipment
// MonitoringYour need for flexible and cost-effective monitoringOurSIMSTM Smart Innovative MonitoringSystem,caneitherstand alone or be integrated withinanIntegratedAlarmMonitoringControlSystem(IAMCS)orLocalOperatingPanelframework.SIMSoffersahighlymodular,flexibleandcost-effectiveapproachthatmeetsallmarineclassificationstandards,particularlyusefulformechanicaltoelectronic
engineconversion.OperatingwithCLARINUXsoftwareandinterfacedtoSmartConnectingModules(SCM),itofferspowerfulalarmmonitoringandsafetyfunctionality.CMR’sMSTMmodulerange,designedasplugtypeterminalblocksforuseonlocalDINRails,providessignalprocessing,monitoring,insulationandpowersupplyfunctions.MSmodulesconvertPt100thermocouplevoltageinputs
into4-20mAsignals,providinglocalpowerwhilstinsulatingsignalsandapplyingcurrentandvoltagethresholdlimits.CMR’striedandtestedS-seriesTMunitsofferstand-alonemulti-channelmonitoringinasmallformfactor.
// DisplayYour engineering end users demand visual monitoring of critical functions
OurLCDdisplaysandanalogindicatorsfortemperature,pressureandrevcountingprovideyouwiththatclarity.CMR’sLocalDisplayUnits(LDU’s™)havebeendevelopedtoperformtwomainfunctions-alarmreportingandresponsibilitytransfer.ThesefeaturesaremandatoryforoperatinginUnattendedMachinerySpace(UMS)environments.TheLDUcommunicateswiththesupervisionsoftwareinanRS485/RS422-typenetworkarchitectureusingtheMODBUSRTUcommunicationprotocol.
ThecommunicationinterfacecanbeconfiguredinRS232toperformapoint-to-pointconnection.CMR’sLDU’saremechanicallydesignedtohaveaminimalformfactor,withfullapprovalformarineenvironmentsandoptimizationforusewithCLARINUXsoftware.CMRcanquicklydevelopcustomdigitalindicatorsaccordingtoyourspecification,workingeitherindependentlyortoyourdesignandbuildschedule.Prototypescanbedevelopedinalocalapplicationcenterandtransferredforproductiontoabest-costCMRmanufacturinglocation.
Ourrangeofspecializedsensorsisthemosttriedandtestedintheglobalhighhorsepowerengineandrotatingmachinemarket.Ourknowledgeofsensorsspans50years,alltestedandreferencedbytheworld’slargestengineandequipmentmanufacturersoneverydevelopedcontinent.CMR’sdeepunderstandingofengineplatformrequirementsincludeelegantsolutionsdeployedinsidethecrankcaseusingwirelesstechnology.
CMRoffersspecializedthermocouple/temperaturesensorsandpressuresensorstomeetyourexactrequirements:• Ambient(AMB™)• ChargeAir(MBT™)• CombustionChamber
(MTC™)• CylinderLiner(MTCH™)• ExhaustGas&Turbo
Compressor(ETS™,MD™,MC™,EGT™)
• ExhaustValve(MTS™)• FuelQuality(NIRIS™)• Fluids(LTS™,MBT™)• HazardousArea(AD3)• Knock(CNV™)• LargeEndBearing(BTS™,
TB3™)• MainBearing(MP™)• Pressure(P™)• RotatingMachineBearings
(BC™,BS™)• SmartJ1939Sensors
(J-SENSE™)
ApprovedbyLCIE(ElectricalIndustriesCentralLaboratory)ourAD3hazardousareas(ATEX)sensor,isdesignedfordirectmeasurementofgasandfluidtemperatures“insitu”.Itsfeaturesetincludes:-• Easymaintenancewith
interchangeablemountings.• Possibilityof360°Corientation
ofheadforaccesstothecableglands.
• Capableofintegratingaheadtransmitter.
• Choiceofsensingelement-thermocouple(alltypes)orresistanceprobe.
• Simplexorduplex.FromstandardthermocouplestoadvancedsensorswithembeddedCANBusandJ1939technology,CMRhasitcovered.
// Temperature & Pressure Sensors
13page
Your desire to work with a sensor expert
// LNGYour need for safer control of natural gasCMRsuppliesanddevelopsspecialistLNGtemperaturesensorstohelpmitigatetheriskofexplosionanddamagetoexpensiveequipmentduetolowtemperaturegasleaks.OurTCM2sensormonitorsforgasleakagesinthesecondarydoublehullbarrierspaceofindustrialLNGtanks.Withtheprobeelementandcableratedbetween–200°Cto+200°Candmeasuringtoclass1IEC60751accuracystandards,thesensorisengineeredforperformance.
Ourworldleadingandpatented,NIRISTMNearInfra-RedIntelligentSensorsprovidespectralanalysisoncriticalfuelinformation,offeringcompactsensingtechnology,powerfulembeddedsoftwareandtypicaloperationwithnomovingparts.CMR’sNIRIS DieselTM sensor cancontinuouslymeasurethecetaneindex,density,percentageofbiodieselandHCPcontent.CombinedwithanECU,NIRIStechnology
page14
// Fuel QualityYour systems may be subject to variable fuel quality at remote locations
isdesignedtoreducefuelconsumptionandpollutantemissions. TheNIRIS HFOTM sensorhas
beenfieldtestedtoworkwithheavyfueloilandapplicationengineeredtoovercomethedifficultiesposedby‘sticky’residues.
// Wiring Systems & Pipe Harnesses
Your ability to perform is based on a need for absolute reliability. Ourclass-leadingrangeofpre-cabledrigidandflexibleharnessescanmeetyoureveryrequirement.CMR’sPIPEHarness™systems,firstpatentedin1972,settheglobalindustrystandardforrobustness.Enclosedwithinaluminiumprofiles,theCMRPIPEHarnessencapsulatesandprotectsyourcriticalwiringlikenootherharnessonthemarket.CMRusesawidevarietyofproductiontechnologiesinordertomanufactureandtestanytypeofsystemorancillarycomponents.Therangeincludes:• Braidedharnesses• Cables&Inter-Connects• Conduitharnesses• Flexibleharnesses• Wire&Tapedharnesses
Ourpre-cablingsystemsareusedbothexternallyontheengineandequipmentplatformsandinternallywithinthecrankcase.CMR’sPIPEHarnessapproachimprovesaesthetics,reducescostofinstallation(TAKTtime)andnegatesthechanceofsensorinversionuponconnection.OurPIPEHarnessrangeincludes:• Thermometric&Pyrometric
pipes(CT™,CPT™&CTT™,PYR™)
• InsideCrankcaseThermometricpipes(CTC™)
• Complex&Multi-Service(CAW™,CPW™,MSP™)
• Non-Rigid,flexibleplugandplaypipes(NR™)
• Patented Ignition Pipesforgasengines,includingCoilsandPulsetransmission(CAL™,CAC™,CMB™)
• SmartConnectingpipesusingCANopen,J1939protocol(SCP™)
Asyouwouldexpect,manysystemsarealsoUL,CSAandATEXclassified,whileadheringtomarineapprovalstandards.Webring50yearsofexperiencetoyourprojectsandhavethousandsofreferencepartnumberswithengineandgensetmanufacturersthroughouttheworld.
15page
1959-1960s
1959 Business startedMarseille, France servicing marine engines.1960s Electronic control & InstrumentationDeveloping instrumentation for industrial engines.
1970s
Growth & technology developmentFirst patents for marine ‘pipe harnesses’ granted. One of the first organizations involved in marine vessel automation.
1980s
Market Penetration into Global Power marketsAsian growth enabling set-up of CMR Far East, CMR Korea & SFAIF in Shanghai. First Technology Transfer in China. Growth of medium speed engine market, with CMR UK established.
1990s
Diversification into Offshore, Nuclear & US marketsAcquisition of Electrical Link in Singapore, dedicated to LV Switchboards. Nuclear sensors and monitoring development, particularly for China. CMR US established.
2000-2005
Global collaboration & best cost manufacturingCMR Tunisia, center of manufacturing excellence, started. CMR Germany founded.
2006-Present
2006-10 Accelerated GrowthCMR Products established in Singapore.CMR China in Suzhou started. CMR India established. CMR - CPC – Supply Chain founded.
2010+ USA FocusCMR Group focus on oil & gas sector. CMR US relocated as business expands.
// Our Heritage
page16
About CMRYOUR global engineering partner.
Our proud heritage has navigated us from the shipping channels of Marseille, France towards all the major global industrial hubs. Withsomeofthefirstpatentsformarineelectronicsandground-breakingtechnologytransfers,tothelatestingreeninnovation
forindustrialfuelsystems,CMRGrouphasconsistentlydeliveredyouqualityandreliableproductsfordecades.Oursystemsarefoundfarandwide.FromtheoilandgasfieldsofTexastotheminetrucksofSouthAmericaandthebustlingportsofAsia,oursupremely
engineeredsolutionsperform24/7,365daysayearinyourharshestenvironments.CMR’squalityaccreditationsincludeISO9001,TS16949ISO14001&OHSAS18,001.We offer true quality, true reliability as your global engineering partner.
page1817page
• PUNE
SUZHOU •
SINGAPORE •
NEWCASTLE • • HAMBURGMARSEILLE •
• TUNIS • PITTSBURGH BUSAN •
CMR CHINACMR Suzhou Electronic DevicesWorkshop A5, No. 9 Weixin RoadSuzhou Industrial ParkCHINA P.C. 215122
Tel: +86 512 6289 0311-8000Fax: +86 512 6289 0312Email: [email protected]
CMR-CPC-SUPPLY CHAINTechnopole de Chateau Gombert7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13FRANCE
Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 32Email: [email protected]
CMR FAR EAST9 Tuas View Crescent,Singapore 637612Tel: +65 6268 8311Fax: +65 6265 7443Email: [email protected]
CMR FRANCETechnopole de Chateau Gombert7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13FRANCE
Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 02Email: [email protected]
CMR GERMANYCMR Autronic GmbHGrützmühlenweg 4422339 HamburgGERMANY
Tel : + 49 40 48402331Fax : + 49 40 48402337Email: [email protected]
CMR INDIACMR Control Systems India Pvt Ltd21-24, Saraswati Industrial Estate,Survey No. 30/8 & 30/9,Near Prabhat Press, DhayariPune - 411 041, INDIA
Tel: +91 (0) 78750 88891Email: [email protected]
CMR PRODUCTSCMR Products pte LTD9 Tuas View Crescent,SINGAPORE 637612
Tel: +65 6268 8311Fax: +65 6862 2747Email: [email protected]
CMR TUNISIAContrôle Mesure Régulation TunisieChemical Street 33Industrial AeraSidi Rezig 2033TUNISIA
Tel: +216 71 426 978Fax: +216 71 426 993Email: [email protected]
CMR UKControle Mesure Regulation (UK) LtdNew York WayNew York Industrial ParkWallsend, Tyne and WearNE27 0QFENGLAND
Tel: +44 (0) 191 258 5222Fax: +44 (0) 191 257 3975Email: [email protected]
CMR USCMR USA, LLC940 Riverside PlaceLeetsdale, PA 15056USATel: +1 724 452 2200Fax: +1 724 452 2203Email: [email protected]
CMR GROUP KOREACMR Group Korea LLC1206 Centum T-Tower,66 Centum Joongang-ro (Central Street), Haeundae-gu, BusanSOUTH KOREA 612-020
Tel: +82 51 743 3902~3Fax: +82 51 743 3904Email: [email protected]
CMR Representative:
// www.cmr-group.com
SAW OPTICALSAEJ1939LINUX