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Manufacturing Solutions- Knitting TexManage

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Internal Order Production Planning Knitting TexManage

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Page 1: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

Manufacturing Solutions- Knitting

TexManage

Page 2: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

Knitting

Functional Flow

Receipt of Orders

Generation of Internal Order

Yarn Requirement

Allocation of Machinery

Knitting Production

Fabric Inspection

Stock Despatch Order Realisation

TexManage

Page 3: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Internal Order

Production Planning Knitting

TexManage

Page 4: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Fabric Definition

Production Planning Knitting

TexManage

Page 5: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Yarn Management

Production Management Knitting

TexManage

Page 6: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Production

Production Management Knitting

TexManage

Page 7: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Waste

Production Management Knitting

TexManage

Page 8: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Fabric Inspection

Production Management Knitting

TexManage

Page 9: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Fabric Delivery

Production Management Knitting

TexManage

Page 10: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

TexManage

Order Realisation

Production Management Knitting

TexManage

Page 11: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

Product Costing

TexManage

Target Costing• Target Costing for a Sales plan / Forecast

• Detailed basis of costing for Revenue and Expense cost elements

• Integration with Planning

• “What if Analysis” for Profit optimisation

• Quick cost work out for Sale enquiry

• Output: Profit per kg; Profit per m; profit per machine day

Actual Costing

• Period Specific Actual cost calculation

• Comparison of Actual Costing Vs Target Costing

• Identification of weak cost elements

• Daily Profit/ Loss statement

Target Costing

Actual Costing

Target Vs Actual

Department wise Contribution

Daily Profit & Loss

Page 12: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

Product Costing

TexManage

Target & Actual

All approved plans is put through Target Costing estimation to see the profitability of the count pattern decided. Use the function also when you receive an enquiry and also for forecast

Custom designed Cost Methodology

Dynamically captures and provides Actual Costing

Estimation of Actual Cost

Department wise Contribution

Target Cost estimation

Page 13: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

Quality Management

TexManage

Scheduling for Quality Control Activities and tracking

Maintenance of In- Process study results, process control results

Maintenance of Laboratory experiments and results

Statistical Analysis: To conclude process deviations and for interpretation of test results

Customer Interface: Requirements & Complaints handling

Quality tracking: Lot history

Process parameters Data base & Utilisation of manpower & machinery

Analysis Tool: Trends and graphs

Provision to Link to Automatic data collection system

Schedule

Lab/ Process/ Final

Analysis

Action

ImproveQ

Page 14: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

Maintenance Management

TexManage

Budgetary and Tracking of various maintenance activities

Scheduling and monitoringPreventiveRoutineContractual

Work Flow based operations

Maintenance based on pre - defined quality ,production parameters and flow meter inputs

Break Down: Reporting, Responsive and Analysis

Machine Bio-Data

Supportive Check list for carrying out all maintenance activities

Consumption Analysis: Machine wise, Yearly per machine

Utilities- Performance & Schedules

Budget

Schedule

Activity

Breakdowns

Utilities

Page 15: Manufacturing Solutions- Knitting TexManage. Knitting Functional Flow Receipt of Orders Generation of Internal Order Yarn Requirement Allocation of Machinery

Thank you

40, Thasami Park, Singanallur, Coimbatore -641 005Ph: +91 422 3233345   Fax: +91 422 4348479Email: [email protected], [email protected]: [email protected]