manual welding - amazon s3 · mig/mag tps/i manual power sources 4 tps/i accessories 7 tps/i...
TRANSCRIPT
MANUAL WELDING/ Product Guide
MIG/MAG TPS/i Manual Power Sources 4
TPS/i Accessories 7
TPS/i Torches 8
MIG/MAG Manual Power Sources 14
MIG/MAG Accessories 17
TIG TIG Manual Power Sources 20
TIG Torches 24
TIG Accessories 27
MMA MMA Manual Power Sources 31
Plasma Plasma Welding 34
Data Analysis Fronius WeldCube 36
Protective Equipment Fronius Protective Equipment 37
Automation Fronius Automation Overview 38
Contents
APPLICATION SUPPORT/ Maximise the use of your Fronius equipment
/ Submit parts for trial welding to determine best processes
/ Expert advice from highly qualified personnel
TRAINING/ Thorough product training
/ Basic to advanced welder training
/ Service and application training
/ Variety of systems training
EXPERT KNOWLEDGE/ Making it our personal business to work out the best solution for you
AFTER-SALESSUPPORT/ In house repair centre and call out technicians
/ Comprehensive service packages including calibration and maintenance
/ Fronius service technicians available on-site for installation and troubleshooting
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VIRTUAL WELDINGDid you know you can now facilitate welder training with virtual tools?
With the Fronius Virtual Welder, you can save resources and reduce safety risks whilst letting the novice welder learn basic manual skills in a hands-on way.
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The Fronius TPS/i FamilyTPS 320i / 400i / 500i / 600i Standard & Pulse
TPS/
iMIG/MAGTPS/i
With its radically new MIG/MAG welding applicance platform TPS/i, Fronius is leading the industry into a new era. Users benefit from individually customisable applicances that can be subsequently upgraded and that stand out for their high intelligence and extensive communications functions. It has decisively improved the welding properties, optimised the communication between man and machine, and perfected the handling. Its modular design concept makes it easy to adapt it to users’ individual welding-needs.
Dimensions (HxWxLmm)WeightMains FrequencyOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)
Min-max. Welding Current
TPS 320i TPS 400i
510x300x70638 kg
50-60Hz71V
3 x 400V14.2 - 39V
360A / 100% 500A / 40%430A / 60%
3A - 500A
510x300x70633.7 kg
50-60Hz73V
3 x 400V14.2 - 30V
240A / 100% 320A / 40% 260A / 60%
3A - 320A
510x300x70636.45 kg50-60Hz
73V3 x 400V
14.2 - 34V320A / 100% 400A / 40%
360A / 60%3A - 400A
TPS 500i510x300x706
50 kg50-60Hz
74V3 x 400V
14.2 - 44V500A / 100%
-600A / 60%
3A - 600A
TPS 600i
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TPS 320i C Pulse
TPS/
i
The Compact version of the TPS 320i
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Min-max. Welding Current
510x300x70635.8 kg
50-60Hz35A71V
3 x 400V14.2-30V
220A / 100%320A / 40%260A / 60%
3A - 320A
TPS 320i C PULSE/4R/FSC
The graphical user interface makes the machine easy and intuitive to operate. It is extremely robust, and users can operate it even with their gloves on.
TPS 400i LSC Advanced
Multi-voltage options available throughout the TPS/i range.
Multi-voltage options available throughout the TPS/i range.
LSC (Low Spatter Control) is a modified dip transfer arc with extremely high arc stability. The result is high quality weld seams with minimal spatter and an increased deposition rate. The TPS 400i LSC Advanced power source was developed to solve problems with inductivity with longer hosepacks. This means optimum weld properties and process stability even with long hosepacks.
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Wirefeeders for TPS/i
TPS/
i
The WF 25i Case wirefeeders (D200 & D300) feel most at home in extreme environments. The ergonomically shaped plastic housing offers optimum protection against external influences and can withstand even the heavieststressing. Minimised obstacle contours largely avoid the risk of damage.
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Dimensions (HxWxLmm)WeightWire ØWire feed speed
WF 15i/4R/W/FSC WF 25i/4R/G/FSC
361x282x65813 kg
0.8 - 1.6mm30m/min
362x282x65813 kg
0.8 - 2.4mm15m/min
361x282x65812.9 kg
0.8 - 1.6mm25m/min
WF 30i/4R/W/FSC
WF 25i Case Wirefeeders D200 / D300
WF 15i/25i/30i Remote Wirefeeder
Dimensions (HxWxLmm)WeightWire ØWire feed speedProtection class
WF 25i CASE D200 WF 25i CASE D300
320x200x5079.5 kg
0.8 - 1.6 (2.0) mm1-25 m/min
IP 23
437x244x61314.8 kg
0.8-1.6 (2.0) mm1-25 m/min
IP 23
TPS/
i Acc
esso
ries
NEW
22% LESS VOLUME
THAN OTHER
TPS/i MODELS!
TPS 270i C Pulse
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A compact control panel with a dot-matrix display allows every menu item to be shown in plain text.
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A viewing window to the wire spool allows users to quickly ascertain how much wire remains.
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ProcessesEvery welding process - from MIG/MAG (steel, CrNi, aluminium application) and MIG brazing to TIG DC and MMA - can be carried out using a single unit thanks to the multiprocess capability. A plethora of options, such as a TIG installation kit or a polarity reverser for welding special flux core wires, provides even greater flexibility to this unbelievably wide range of applications.
/ Lightweight at just 32 kg/ Multi-process system/ Excellent duty cycles/ Incredibly versatile - Upload additional applications and characteristics includingLow Spatter Control
Dimensions (HxWxLmm)WeightOpen-circuit VoltageMains Voltage (+/-10%)Working Voltage: MIG/MAG TIG Rod electrodeWelding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Min-max. Welding Current
445x276x68732.7 kg
66V380 - 460V
14.2 - 32.0V10.1 - 22.8V20.4 - 32.8V190A / 100%
270A / 40%220A / 60%
3A - 320A
TPS 270i C PULSE
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SO YOU ARE LOOKING TO BUY THE MOST SOPHISTICATED WELDING MACHINE ON THE MARKET. LET IT PERFORM AT ITS BEST...
/ The new generation of welding torches have been specially designed to get the absolute best performance out of the Fronius TPS/i range. You wouldn’t buy a performance car and fit budget tyres, so why compromise on your welding torch? Let us take you through the major benefits of using the right torch...
High qu
ality,
lo
nger la
sting w
earin
g parts reduce the total life
time cost of the torch.
INTELLIGENT REVOLUTION
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SPEEDNET - UNLOCK THE POTENTIAL/ SpeedNet allows an ultra-fast data transfer rate between the system components and advanced software synergic lines like Pulse Multi Control and Low Spatter Control.
/ A high speed data transfer from the arc back to the processor means the heat input, resistance and arc length are constantly checked and welding characteristics instantaneously adjusted, resulting in consistent weld seams.
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TRIAL ONE OF OUR TORCHES FOR FREE!
TRY BEFORE YOU BUY/ Still not convinced? We will lend you a TPS/i torch for up to 2 weeks to try with your new Fronius TPS/i machine. If you don’t want to buy it at the end of the trial, simply return it to us. *Terms and conditions apply.
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LET THERE BE LIGHT - LED TORCH/ Greater convenience and ease of starting the weld seam are provided by the LED light on the handle-shell. Perfect for dark welding requirements.
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LIGHTWEIGHT & FULL CONTROL/ The Fronius TPS/i Push/Pull torch is the lightest on the market. What’s more the Fronius Job Master gives you the same control functionality on the torch as on the display. Ideal when working far away from the power source.
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JUST FEEL THE DIFFERENCE/ The total redesign of this ergonomic and well balanced torch helps reduce operator fatigue.
/ You know instantly when the torch meets your hand that this was designed by a team of welders.
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EFFICIENT TORCH COOLING/ Gas-cooled and Water-cooled torches have been designed to optimally dissipate heat making it cooler for the operators hand and increasing the lifespan of wear parts.
/ Torch and contact tip redesign in water-cooled systems lowers the temperature by up to 70 °C thus optimising welding times and giving wearing parts a longer lifespan. Incredibly, in just 11/2 mins after welding at 500 A, you can change the gas nozzle with your bare hands.
TPS/
i Man
ual W
eldi
ng T
orch
es
TPS/
i Man
ual W
eldi
ng T
orch
es
10 11
TPS/
i Man
ual W
eldi
ng T
orch
esManual Welding Torch Gascooled MTG 250i / MTG 320i MTG 400i / MTG 550iNEW / MTG 5300 S
Standard EquipmentScrew-on gas nozzleOuter tube of stainless steelHeat-protection shield (MTG 400i)Non-slip handle with soft componentsRubber anti-kink feature with ball joint2-wire busCoaxial cableRubber anti-kink feature at the central connector sideFronius System Connector (FSC)
Wire ØWelding duration current (ArCO2)Welding duration (CO2)Welding current / Duty cycle [ArCO2]Welding current / Duty cycle [CO2]
1 - 1.6mm260A260A
400A / 40%400A / 40%
1 - 1.6mm210A210A
320A / 40%320A / 40%
0.8 - 1.2mm170A170A
250A / 40%250A / 40%
1 - 1.6mm360A360A
500A / 40%530A / 40%
MTG 250i MTG 320i
MTG 400i MTG 5300 S
MTG 320i MTG 400i MTG 5300 S MTG 250i
Manual Welding Torch Watercooled MTW 250i / MTW 400i / MTW 500i / MTW 700i
Standard EquipmentScrew-on gas nozzleOuter tube of stainless steelHeat-protection shield (MTW 500i, 700i)Non-slip handle with soft componentsRubber anti-kink feature with ball joint2-wire bus
Wire ØWelding duration current (ArCO2)Welding duration (CO2)
1 - 1.6mm500A500A
0.8 - 1.6mm400A400A
0.8 - 1.2mm250A250A
1 - 1.6mm700A700A
MTW 250i MTW 400i
MTW 500i MTW 700i
MTW 400i MTW 500i MTW 700i MTW 250i
Multilock Manual Welding Torch Gascooled MTB 250i MTB 320i / MTB 400i / MTB 550iNEW/ MHP 250i / MHP 400i
TPS/
i Man
ual W
eldi
ng T
orch
es
MTB 250i G + MHP 250i G MTB 320i G + MHP 400i G MTB 400i G + MHP 400i G
Screw-on gas nozzleOuter tube of stainless steel360° turnable, twist safety device at 0°Heat-protection sheild (MHP 400i)Non-slip handle with soft componentsIntegrated water stop at the hose pack
Rubber anti-kink feature with ball joint2-wire busCoaxial cableRubber anti-kink feature at the central
Wire ØWelding duration current (ArC02)Welding duration current (Co2)Welding current / Duty cycle [ArC02]Welding current / Duty cycle [C02]
MTB 250i
0.8 - 1.2mm170A170A
250A / 40%250A / 40%
1 - 1.6mm210A210A
320A / 40%320A / 40%
1 - 1.6mm260A260A
400A / 40%400A / 40%
0.8 - 1.2mm170A170A
250A / 40%250A / 40%
1 - 1.6mm260A260A
400A / 40%400A / 40%
MTB 320i
MTB 400i G
MHP 250i G
MHP 400i G
Standard Equipment
Contact Tips for TPSi
Contec for TPSi
Contact tips M6 for MTG 250i / MTW 250i0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 and 1.6 mm
Contact tips M8x1.5 for MTG 320i / MTG 400i MTW 320i / MTW 500i / MTW 700i0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.8, 2.0, 2.4 and 2.8 mm
Contec for MTG 320i / MTG 400i / MTW 320i / MTW 500iNovel contacting technology, minimising uneven wear and contacting faults. Suitable for all diameters.
Longer life
Ask about our contact tips optimised for aluminium
New generation with more wire diameters
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Cooling Units for the TPS/i
TPS/
i Man
ual W
eldi
ng T
orch
es
Dimensions HxWxL mmWeightMains FrequencyMax. lift of the pumpCoolant volumeMax. pump pressureCooling capacity (25°C) Q=1l/minCooling capacity (40°C) Q=1l/minMax. throughputMains Voltage [+/-10%]
CU 1100i
230x300x71013.6kg
50-60Hz35000mm
6l4.2bar1100W800W
3.5l/min400V
TPS/
i Man
ual W
eldi
ng T
orch
esMultilock Manual Welding Torch Watercooled MTB 250i / MTB 400i / MTB 500i / MTB 700i / MHP 500i / MHP 700i
MTB 320i W + MHP 500i W MTB 500i W + MHP 500i WMTB 250i W + MHP 500i W
Wire ØWelding duration current (ArCO2)Welding duration (CO2)
1 - 1.6mm500A500A
0.8 - 1.6mm400A400A
0.8 - 1.2mm250A250A
MTB 400i W MTB 500i W MTB 250i W
Screw-on gas nozzleOuter tube of stainless steel360° turnable, twist safety device at 0°Heat-protection sheildNon-slip handle with soft componentsIntegrated water stop at the hose pack
Rubber anti-kink feature with ball joint2-wire busSwivel mounted wire feed hoseAnti-kink feature at the central connector sideFronius System Connector (FSC)
Standard Equipment
Wire ØWelding duration current (ArCO2)Welding duration (CO2)
0.8 - 1.6mm700A700A
1 - 1.6mm500A500A
1 - 1.6mm700A700A
MHP 500i W MHP 700i W MTB 700i W
Multilock manual welding torch gascooled for self-shielded flux cored wires MTB 3600S / MHP 3600S
Wire ØWelding duration current (ArCO2)Welding duration (CO2)Welding current / Duty cycle [ArC02]Welding current / Duty cycle [C02]
0.8 - 1.6mm320A320A
320A / 100%320A / 100%
0.8 - 1.6mm170A170A
280A / 40%280A / 40%
MHP 320i W PM MHP 280i G PM
Multilock torch bodies:Screw-on gas nozzleOuter tube of stainless steel360° turnable, twist safety device at 0°Hose packs:Non-slip handle with soft componentsDC-servomotor
Integrated water stop at the hose packRubber anti-kink feature with ball joint2-wire bus and SpeedNetRubber anti-kink feature at the central connector sideFronius System Connector (FSC)
Standard Equipment
CU 1100i / 460V
230x300x71016.3kg
50-60Hz45000mm
6l5bar
1100W800W2l/min460V
CU 1100i / MV
230x300x71016.5kg
50-60Hz35000mm
6l4.2bar1100W800W
3.5l/min200-230VAC /
400-460VAC
Dimensions HxWxL mmWeightMains FrequencyMax. lift of the pumpCoolant volumeMax. pump pressureCooling capacity (25°C) Q=1l/minCooling capacity (40°C) Q=1l/minMax. throughputMains Voltage [+/-10%]
CU 1400i Pro230x300x710
12kg50-60Hz
45000mm6l
4bar1400W
900W3l/min
24 VDC
CU 1400i Pro / MC230x300x710
12kg50-60Hz
35000mm6l
4bar1400W
900W3l/min
24 VDC
CU 1100i Basic230x300x710
13.6kg50-60Hz
35000mm6l
4.2bar1100W800W
3.5l/min400V
PullMig Manual Welding Torch MHP 280i G PM / MHP 320i W PM
Wire ØWeight Welding duration current (ArCO2)Welding duration current (CO2)
1.2 - 2.8mm4kg
360A / 100%360A / 100%
1.2 - 2.8mm0.19kg
360A / 100% 360A / 100%
MHP 3600S G L290 MTB 3600S G L190
Small number of wear partsHeat protection shield360° turnable, twist safety device at 0°Non-slip handle with soft componentsRubber anti-kink feature at the gip plate side with ball joint
2-wire busCoaxial cableAnti-kink feature at the central connector sideFronius System Connector (FSC)
Standard Equipment
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TransSteel 3500c
MIG
/MA
G
ProcessesMIG/MAG weldingElectrode welding
The Compact version of the TransSteel 3500 comes fitted out with all the details that make life easier for structural steel fabricators. As a space-saving yet powerful version of the TransSteel series, the Compact model is of particular interest to workshop operations. Its integrated wirefeeder is another feature making the TransSteel 3500 Compact a good-value option for operations with more limited resources.
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The TransSteel 3500/5000 and now the 3500 compact version embody an intelligent industrial design, tremendous ease of handling, rugged construction and long service life. This digitally controlled MIG/MAG welding system comes with Steel Transfer Technology to give you optimum steel welding characteristics.
TransSteel 3500 / 5000
MIG
/MA
GMIG/MAG
The TransSteel is a rugged and reliable partner that stands out for its intelligent appliance design and ease of operation. Digitally controlled and primed with the expert knowledge package, “Steel Transfer Technology,” specifically put together for the steel market, the TransSteel ensures the very greatest precision in the welding process.
Recommended base materialsSteel
ProcessesMIG/MAG weldingElectrode welding
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassTest MarkOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Min-max. Welding Current
497x300x74728.2 kg
50-60Hz35A
IP23CE / CS OCSA / S
60V3 x 380V / 400V / 460V
14.5 - 38.8V250A / 100%350A / 40%10A - 350A
497x300x74732.5 kg
50-60Hz35A
IP23CE / S
65V3 x 400V / 460V
14.5 - 39.5V360A / 100%
500A / 40% 10A - 500A
TransSteel 3500 TransSteel 5000
TPS 3200 / 4000 / 5000Pulse welding with up to 500 A, highest precision, exact reproducibility and best weld properties, anytime, anywhere. The multiprocess power source is suitable for MIG/MAG, TIG and electrode welding, as well as manual or robotic applications.
Recommended base materialsConstructional steels, Coated constructional steels, Ferritic / austenitic CrNi steels, Duplex-steels, Nickel-based materials, Aluminium materials, Special materials, Copper materials (TPS 5000), Magnesium materials (TPS 5000)
ProcessesMIG welding, MIG pulsed arc welding, MIG brazing, TIG-DC, Manual electrode welding, Arc air gouging (TPS 5000)
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)
Operating VoltageWelding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Min-max. Welding Current
TPS 4000475x290x625
35.6 kg50-60Hz
35AIP2370V
3 x 400V
14.2 - 39V360A / 100%
450A / 60%500A / 40%
3A - 500A
475x290x62534.6 kg
50-60Hz35A
IP2365V
3 x 400V
14.2 - 30V220A / 100%
260A / 60%320A / 40%
3A - 320A
475x290x62535.2 kg
50-60Hz35A
IP2370V
3 x 400V
14.2 - 34V320A / 100%
365A / 60% 400A / 50%
3A - 400A
TPS 3200 TPS 5000
Multi-voltage options available
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MIG
/MA
GRemote control units for digital machines
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play
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ote
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ith
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e 5m
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ote
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R 1
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R 1
300
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Rem
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cont
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R 1
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with
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ote
cont
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ith
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Rem
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cont
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edal
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22
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I-kit magnet for RC • •I-kit mounting RCU5000i Adjustable parameter Welding current S S S S S S S SMMA arc force SHotstart Welding power Wire feed speed S S S SWelding voltage S SArc length S S S SGlobule shedding MIG arc force Puls / Standard Puls / Standard / Manual Job recall S SJob creation
TR 1000 TR 1100 TR 1200 TR 1300
TR 1600 TR 2000 TR 2100 TR 2200 F
Standard Features - S / Options •
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MIG
/MA
G A
cces
sori
es
TPS 2700 CMT / 3200 CMT / 4000 CMT / 5000 CMT
99% Less Spatter | Ultra High Precision Process
CMT stands for Cold Metal Transfer. The wire movement is incorporated into the process control, where heat is inserted only very briefly. Metal transfer takes place with barely any flow of current. The result is spatter-free MIG/MAG welding and brazing of thin sheets (0.3 mm or thicker), MIG brazing of galvanised sheets and the joining of steel and aluminium.
Recommended base materialsConstructional steels, Coated constructional steels, CrNi steels, Nickel-based materials, Aluminium materials, Special materials, Magnesium materials, Copper materials
ProcessesCMT brazing, CMT welding, MIG welding, MIG pulsed arc welding
TIME 5000 DIGITAL
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)
Min-max. Welding Current
480x290x62536 kg
50-60Hz35A
IP2370V
3 x 400V28 - 48V
360A / 100%450A / 60% 500A / 40%
3A - 500A
TIME 5000
TIME 5000 Digital, a digitised high-performance welding process with all the associated benefits: 100 % reproducible welding results, modular system principle, digital microprocessor control and outstanding weld properties.
Recommended base materialsConstruction steels, Coated construction steels, Ferritic / austenitic CrNi steels, Duplex steels, Aluminium materials, Special materials, Nickel based materials
ProcessesMIG/MAG welding, MIG/MAG pulsed arc welding, MAG high-performance welding, MIG brazing, TIG-DC, Manual electrode (MMA) welding, Arc air gouging
Up to 30% higher
deposition rates
on steels.
Patented Fronius
Technology
18
MIG
/MA
G A
CCES
SOR
IES
MIG
/MA
G A
cces
sori
es
19
MIG
/MA
G A
cces
sori
es
FK 3000R FK 4000 FK 4000 R FK 4000 R FC FK 4000 ROB
FK 5000 FK 6000 FK 9000 R
Dimensions (HxWxLmm)WeightMax throughputMax pump pressureCooling capacity (40°C) Q=1l/minCooling capacity (25°C) Q=1l/minMax lift of the pumpCoolant volumeMains Frequency Mains voltage [+/-10%] Protection class
FK 3000-R FK 4000 FK 4000 R 480x240x215
11 kg3l/min
4.3 bar315W505W
30000mm5.5l
50-60Hz230VIP23
250x290x70014.5 kg1.6l/min4.5 bar700W
1120W5000mm
5.5l50Hz
230 / 400VIP23
250x290x70013.8 kg3.5l/min
4 bar870W
1360W30000mm
5.5l50-60Hz
400VIP23
Dimensions (HxWxLmm)WeightMax throughputMax pump pressureCooling capacity (40°C) Q=1l/minCooling capacity (25°C) Q=1l/minMax lift of the pumpCoolant volumeMains Frequency Mains voltage [+/-10%] Protection class
FK 5000 FK 6000
230x300x7109 kg
3.5l/min4.2 bar800W
1000W35000mm
6l50-60Hz
400VIP23
475x290x70022 kg
3.5l/min4.2 bar1120W1770W
30000mm9l
50-60Hz230 V
IP23
475x290x70028 kg5l/min6 bar
1100W1700W
45000mm9l
50-60Hz230 / 400V
IP23
There are many options available for this product. Please call one of our sales representatives for more details on 01908 512 300.
FK 9000 R
Cooling Units MIG/MAGRemote control units continued
TR 2200-FM TR 3000 TR 4000 CTR 4000
RCU 4000 RCU 5000i
Standard Features - S / Options •
Wire feed units VR4000 / VR5000 / VR7000
VR 4000-22/-30 VR 7000-22/-11/-30 VR 5000 VR 5000 Yard
Rem
ote
cont
rol p
edal
ope
rate
d TR
22
00-F
M U
nive
rsal
with
cab
le 5
m
Rem
ote
cont
rol e
lect
rode
TR
300
0 w
ith c
able
5m
Uni
vers
al o
pera
tion
TR 4
000
with
ca
ble
5m
Ext
ra-c
onve
nien
t TR
4000
C o
pera
ted
with
cab
le/5
m
RC
U 4
000
rem
ote
cont
rol
Rem
ote
cont
rol R
CU
500
0i U
nive
rsal
S
D
I-kit magnet for RC • •I-kit mounting RCU5000i •Adjustable parameter Welding current S S S S S SMMA arc force S S S S SHotstart S S S SWelding power S S S SWire feed speed S S S SWelding voltage S S S Sarc length S S S SGlobule shedding S S S SMIG arc force S S S SPuls / Standard S S SPuls / Standard / Manual S S S SJob recall S S S SJob creation S S S S
20
TIG
With Tungsten Inert Gas (TIG) welding, the arc burns between the workpiece and a non-consumable Tungsten electrode. An Argon shielding gas is normally used. TIG welding produces seams of the highest quality, with an excellent surface finish.
TransTig 1750 Puls
ProcessesTIG - DCManual electrode (MMA) welding
Recommended base materialsConstructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsSpecial materialsCopper materials
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)
Min-max. Welding Current
TransTig 1750 Puls G/F280x180x430
9.1 kg50-60Hz
16AIP2393V
230V10.1 - 16.8V120A / 100%135A / 60% 170A / 35%
2A - 170A
The TransTig 1750 Puls is small, rugged and fully digitalised. Weighing only 9.1kg, this TIG-DC power source is ideal for portable use under tough site-erection conditions or out in the field. The microprocessor controls the welding power source, delivering results such as an extremely stable arc and reproducible welding properties.
TIG
21
TransTig 800 Job / 2200 / 2200 Job
TransTig 2500 / 3000 / 2500 Job / 3000 Job2500 Comfort / 3000 Comfort
The Transtig 800 and 2200 are both light and robust, self explanatory in operation and completely digitised.
ProcessesTIG - DCManual eletrode (MMA) welding
Recommended base materialsConstructional steels, Ferritic / austenitic CrNi steelsDuplex-steels, Nickel-based materialsSpecial materials, Copper materials
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)
TransTig 800 Job G/F
344x180x48514.1 kg
50-60Hz16A
IP23230V
10 - 13.2V60A /100%80A / 60%
TransTig 2200 G/F
390x180x48516.8 kg
50-60Hz16A
IP23230V
10.1 - 18.8V150A / 100%180A / 60%220A / 40%
Weighing just 24kg, the TransTig 2500 and 3000 are the lightest Tig power sources with a 3-phase power supply. They are extremely easy to use, very intuitive in their operation, very robust, powerful and completely digitised.
ProcessesTIG - DCManual eletrode (MMA) welding
Recommended base materialsConstructional steels, Ferritic / austenitic CrNi steelsDuplex steels, Nickel based materialsSpecial materials, Magnesium materialsCopper materials
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseOpen Circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)
TransTig 2500 G/F
435x250x56024.2 kg
50 - 60Hz16A85V
3 x 400V10.1 - 20V
210A / 100%240A / 60%250A / 50%
TransTig 3000 Job G/F
435x250x56024.2 kg
50-60Hz16A81V
3 x 400V10.1 - 20V
240A / 100%300A / 50%300A / 45%
TIG
22
TransTig 4000 / 5000 / 4000 Job / 5000 Job4000 Comfort
MagicWave 1700 / 2200 / 1700 Job / 2200 Job
These power sources can be used in many different fields: chemical, container, machine and plant construction, pipeline construction, automotive and tracked vehicle manufacturing, the aerospace industry and shipbuilding as well as by all types of installation, maintenance and repair companies.
Recommended base materialsConstructional steels, Ferritic / austenitic CrNi steels, Duplex-steels, Nickel-based materials, Special materials, Copper materials
TransTig 4000 G/F
475x290x62539.8 kg
50 - 60Hz 35AIP2386V
3 x 400V
10.1 - 51V310A / 100%365A / 60%400A / 45%
3A - 400A
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)
Operating VoltageWelding Current / Duty Cycle (10min/40C)
Min-max. Welding Current
ProcessesTIG - DCManual eletrode (MMA) welding
TransTig 4000 Job G/F MV
475x290x62539.8 kg
50 - 60Hz 63A / 35A
IP2386V
3 x 200 - 240V / 3 x 380 - 460V
10.1 - 51V 300A / 100%360A / 60%400A / 45%
3A - 400A
TransTig 5000 Job G/F
475x290x62539.7 kg
50 - 60Hz 35AIP2386V
3 x 400V
10.1 - 46V350A / 100%
450A / 60%500A / 40%
3A - 500A
TransTig 5000Job G/F MV475x290x625
39.7 kg50 - 60Hz 63A / 35A
IP2386V
3 x 200 - 240V /3 x 380 - 460V
10.1 - 47V350A / 100%
440A / 60%500A / 40%
3A - 400A
Fully digitally controlled TIG AC/DC power source with ActiveWave technology, and is characterised by the softest possible, yet highly stable arc. The source is both light and robust and self-explanatory in operation.
The power source is ideally suited to portable use in chemical, container, machine and plant construction, installation firms, metal construction, maintenance and repair companies, and for pipeline construction.
TIG
23
MagicWave 2500 / 3000 / 2500 Job / 3000 Job2500 Comfort / 3000 Comfort
Recommended base materialsConstructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsSpecial materialsCopper materials
ProcessesTIG - DCManual eletrode (MMA) weldingTIG - AC/DC
MagicWave 1700 G/F
344x180x48515 kg
50 - 60Hz 16AIP2388V
230V10.1 - 26V
100A / 100%130A / 60%170A / 35%
3A - 170A
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)
Min-max. Welding Current
MagicWave 2200 Job G/F
390x180x48517.4 kg
50 - 60Hz16A
IP2388V
230V10.1 - 24V
150A / 100%170A / 60%220A / 35%
3A - 220A
The MagicWave 2500 and 3000 are fully digitally controlled TIG-AC/DC power sources with ActiveWave technology and are distinguished by significantly reduced noise levels, yet a highly stable arc.
MagicWave 2500 G/F
435x250x56026.6 kg
50 - 60Hz 16AIP2389V
3 x 400V10.1 - 20V
180A / 100%210A / 60%250A / 40%
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)
M.W. 3000 Comfort G/F
390x180x48528.1 kg
50 - 60Hz16A
IP2388V
3 x 400V10.1 - 22V
200A / 100%250A / 60%300A / 40%
Recommended base materialsConstructional steelsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium, aluminium alloyed materialsMagnesium materialsCopper materialsSpecial materials
ProcessesTIG - DCTIG - AC/DCManual electrode (MMA) welding
TIG
24
MagicWave 4000 / 5000 / 4000 Job / 5000 Job4000 Comfort
MagicWave 4000 G/F
705x290x62558.2 kg
50 - 60Hz 35AIP2390V
3 x 400V
10.1 - 33V310A / 100%365A / 60%400A / 45%
3A - 400A
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)
Operating VoltageWelding Current / Duty Cycle (10min/40C)
Min - Max. Welding current
MagicWave5000 Job G/F
705x290x62558.2 kg
50 - 60Hz 35AIP2390V
3 x 400
10.1 - 33V 350A / 100%
440A / 60%500A / 40%
3A - 500A
M.V. 4000 Job G/F MV
705x290x62558.2 kg
50 - 60Hz 63A / 35A
IP2390V
3 x 200 - 240V / 3 x 380 - 460V
10.1 - 32V300A / 100%
360A / 60%400A / 45%
3A - 400A
MagicWave 5000 Job G/F
705x290x62558.2 kg
50 - 60Hz 63A / 35A
IP2390V
3 x 200 - 240V / 3 x 380 - 460V
10.1 - 30V350A / 100%
440A / 60%500A / 40%
3A - 500A
A fully digitally controlled TIG AC/DC power source with ActiveWave technology, characterised by the softest possible yet highly stable arc and which is both light and robust and easy to operate.
Recommended base materialsConstructional steelsFerritic / austenitic CrNi-steelsDuplex-steelsNickel-based materialsAluminium, aluminium alloyed materialsMagnesium materialsCopper materialsSpecial materials
ProcessesTIG - DC, TIG - AC/DC, Manual electrode (MMA) welding
TIG Welding TorchesWelding torches from Fronius offer the advanced technology and quality that let you concentrate on the job in hand, whatever it might be, rather than the equipment. All welding torches are designed to the last detail to guarantee precise results and ease of use. Air or water-cooled. For manual and automated operations.
TIG
25
TTG1200A / 1600A / 2200A / 2600A / PL10
ProcessesTIG - DCTIG - AC/DC
Recommended base materialsFerritic / austenitic CrNi-steelsAluminium materialsMagnesium materials
Standard equipmentPlug-on gas nozzle system, Torch body rotates through 90°, Easy-to-use rocker switch,Swivel-mounted protective hose, UV and ozone-resistant protective hose, Gas nozzle, Tungsten electrode, Torch cap long, Anti-kink feature at machine and torch end.
Weight Welding current / Duty cycle (DC)Welding current / Duty cycle (AC)Welding current / Duty cycle (AC)Welding current / Duty cycle (DC)Diameter electrode
TTG 1200A
0.6 kg90A / 60%85A / 35%65A / 60%
120A / 35%1 - 3.2 mm
TTG 1600A
0.65 kg120A / 60%120A / 35%
90A / 60%160A / 35%1 - 3.2 mm
TTG 2200A
0.96 kg170A / 60%180A / 35%130A / 60%220A / 35%
1 - 4 mm
TTG 2600A
0.57 kg200A / 60%220A / 35%170A / 60%260A / 35%
1.6 - 6.4 mm
PL10
0.55 kg65A / 60%60A / 40%50A / 60%80A / 40%1 - 2.4 mm
TTG1600A WKZ / 1600A-POT / 1600A S / 2200 S / 2200-TCS
Weight Welding current / Duty cycle (DC)Welding current / Duty cycle (DC)Diameter electrode
TTG 1600A WKZ
0.35 kg160A / 15%90A / 60%1 - 3.2 mm
0.45 kg160A / 15%
80A / 60%1 - 3.2 mm
TTG 1600A
2.36 kg160A / 15%
80A / 60%1 - 3.2 mm
TTG 2200A
2.7 kg220A / 15%110A / 60%
1 - 4 mm
TTG 2200-TCS
0.57 kg160A / 35%120A / 60%
1 - 4 mm
TTG 1600A-Pot
TIG
Tor
ches
26
TTW2500A / 3000A / 4000A / 5000A /PW18ProcessesTIG - DCTIG - AC/DC
Recommended base materialsFerritic / austenitic CrNi-steelsDuplex-steelsNickel-based materialsAluminium materialsMagnesium materialsCopper materials
Standard equipmentPlug-on gas nozzle system, Torch body rotates through 90°, Easy-to-use rocker switch,Swivel-mounted protective hose, UV and ozone-resistant protective hose, Gas nozzle, Tungsten electrode, Torch cap long, Anti-kink feature at machine and torch end.
Weight Welding current / Duty cycle (DC)Welding current / Duty cycle (AC)Diameter electrode
TTW 2500A
0.47 kg200A / 60%140A / 60%1 - 3.2 mm
TTW 3000A
0.75 kg300A / 60%250A / 60%1 - 3.2 mm
0.96 kg400A / 60%350A / 60%
1 - 4 mm
0.985 kg500A / 60%400A / 60%
1.6 - 6.4 mm
0.6 kg180A / 60%140A / 60%1 - 2.4 mm
TTW2500A WKZ / TTW3000P-KD internal / 4000A FumeEx / 4000A-KD internal / 5500P
TTW 4000A
TTW 5000A
PW18
Weight Welding current / Duty cycle (DC)Welding current / Duty cycle (AC)Diameter electrode
TTW2500A-
WKZ0.39 kg
200A / 60%140A / 60%
1.2 - 3.2 mm
0.64 kg300A / 60%250A / 60%1 - 3.2 mm
1.01 kg400A / 60%350A / 60%
1 - 4 mm
0.84 kg400A / 60%350A / 60%
1 - 4 mm
0.98 kg550A / 60%440A / 60%
3.2 - 6.4 mm
TTW3000
-KDJM
TTW4000A
FumeEx
TTW4000A
-KDJM
TTW5500PUD
TIG
Tor
ches
27
Cooling Units TIG
Dimensions (HxWxLmm)WeightMax throughputMax pump pressureCooling capacity (40°C) Q=1l/minCooling capacity (25°C) Q=1l/minMax lift of the pumpCoolant volumeMains Frequency Mains voltage [+/-10%] Protection class
225x240x62511.6 kg
3.5l/min4 bar
500W800W
30000mm4l
50-60Hz230 / 460V
IP23
There are many options available for this product. Please call one of our sales representatives for more details on 01908 512 300.
FK 9000 R
FK 2200 FK 2200 FC
FK 2500 / FC FK 2500 Rob FK 2500 MV
FK 4000 R FK 4000 R FC FK 4000 Rob
FK 9000 R
Water Chiller (variants available)
Quality intensification of the protection process. The constant cooling water temperature enables a higher degree of utilisation and reproducibility of your production equipment in combination with welding (plasma, high temp. welding).
Standard EquipmentWaterlevel control outsideStainless steel coil evaporatorHigh tech scroll compressor / low noiseHigh efficiency air cooled condensorDigital thermostat hysteresis +/- 1.0KRefrigerent circuit with high pressure switchOperating temperature max. 42°C ambient Plastic water tank, Chiller IP 44Draining through water level controlEnvironment friendly refrigerant R 407 cInternal by-pass for pump protectionNon ferrous water circuitWater connection quick cuppling
250x290x70013.8 kg3.5l/min
4 bar870W
1360W30000mm
5.5l50-60Hz
400VIP23
180x180x5106.6 kg3l/min
4.3 bar310W500W
30000mm1.5l
50-60Hz230VIP23
225x240x6259 kg
3.5l/min4 bar
500W800W
30000mm4l
50-60Hz400VIP23
475x290x70028 kg5l/min6 bar
1100W1700W
45000mm9l
50-60Hz230 / 400V
IP23
FK 4000 R FK 2500 MV FK 2500 FK 2200
TIG
Acc
esso
ries
FK 2500 MV FC FK 2500 MV Rob
28
Disp
lay re
mote
contr
ol TR
1000
with
ca
ble 5m
Re
mote
contr
ol TR
1100
with
cable
4.5m
Remo
te co
ntrol
TR 13
00 U
niver
sal w
ith
cable
5m
Remo
te co
ntrol
TR 16
00 Un
iversa
l with
ca
ble 5m
Remo
te co
ntrol
TR 20
00 wi
th ca
ble 5m
Remo
te co
ntrol
peda
l ope
rated
TR
2200
-F w
ith ca
ble 5m
. Rem
ote co
ntrol
TR 12
00 U
niver
sal w
ith ca
ble 5m
Power sources TT 1750 Puls • • • •TT800 Job • • • • •MW 1700 / 1700 Job • • • • •TT/MW 2200 • • • • •TT/MW 2200 Job • • • • •TT/MW 2500 / 3000 • • • • •TT/MW 2500 / 3000 Job / Comfort • • • • •TT/MW 4000 / 5000 • • • • •TT/MW 4000 Job / 5000 Job • • • • •Options Equipment Welding current X X X X XMMA arc force E EHotstart Polarity reversal Puls / Standard Puls Duty-Cycle Pulsing frequency range Spot welding time AC-balance AC-frequency Magnetic holder X ODisplay XI2 W WJob recall XSwitch of TIG/E mode E = Mode: Electrode W = Mode: TIG X = Mode: TIG/Electrode O = Option
Remote Control Units For TIG DC / TIG AC/DC inverter power sources
TR 1000 TR 1100 TR 1300 TR 1600
TR 2000 TR 2200 F
TIG
Acc
esso
ries
29
Remo
te co
ntrol
peda
l ope
rated
TR
2200
FM U
niver
sal w
ith ca
ble 5m
Remo
te co
ntrol
electr
ode T
R 30
00 w
ith
cable
5m
Unive
rsal o
pera
tion T
R 40
00 w
ith
ca
ble 5m
Remo
te co
ntrol
RCU
2000
TIG
with
ca
ble 5m
Power sources TT 1750 Puls •TT800 Job • • • •MW 1700 / 1700 Job • • • •TT/MW 2200 • • • •TT/MW 2200 Job • • • •TT/MW 2500 / 3000 • • • •TT/MW 2500 / 3000 Job / Comfort • • • •TT/MW 4000 / 5000 • • • •TT/MW 4000 Job / 5000 Job • • • •Options Welding current X X X XMMA arc force E E EHotstart E EPolarity reversal E XPuls / Standard XPuls Duty-Cycle XPulsing frequency range XSpot welding time XAC-balance W XAC-frequency W XMagnetic holder X ODisplay X X XI2 WJob recall XSwitch of TIG/E mode X XE = Mode: Electrode W = Mode: TIG X = Mode: TIG/Electrode O = Option
TR 2200 FM TR 52 MC
TR 1200 TR 3000
TR 4000 RCU 2000
Remote Control Units continued
TIG
Acc
esso
ries
30
KD 40
00 D
-11 w
ire fe
eder
(0.1-
11.0m
/min)
KD 70
00 D
-11 w
ire fe
eder
(0.1-
11.0m
/min)
KD 15
00 D
-11 w
ire fe
eder
(0.1-
11.0m
/min)
Power sources TT 2500/3000 Job / Comfort • • •TT 4000/5000/4000 Job / 5000 Job • • •MW 2200 Job • • •MW 2500/3000 Job / Comfort • • •MW 4000 Job / 5000 Job • • •Options I-kit KD Drive • •I-kit digital gas sensor • •I-kit digital gassensor gas 10 •I-kit wire end VR 4000 •I-kit wire end VR 7000 •I-kit wire end socket (Attention: only factory-installation) • • •
Coldwire
KD 4000 KD 7000
KD 1500 KD 1500 PAP
There are many options available for cold wire, wire feed hoses and wire coil mountings. Call us to find out more on 01908 512 300.
TIG
Acc
esso
ries
31
CORDLESS WELDING AccuPocket 150/400 MMA welder now with TIG
A common welding method for rust-, acid- and heatproof steel is arc welding with a consumable coated electrode. It takes place by hand and is suitable for plate thicknesses of 1mm and above.
Manual Metal Arc
ProcessesManual electrode (MMA) welding (C-version)Cel-compatibleTIG-DC
MM
A
The AccuPocket is the world’s first-ever portable MMA welding unit to run on integrated lithium-ion batteries. This marriage of welding technology and rechargeable battery technology lets users weld anywhere, whether there is a mains supply or not, and without any current cables. The Accupocket is supplied with a charging device specially tailored to the welding
unit and can be charged in just 30 minutes to over 90% of its total capacity. A fully charged battery delivers sufficent power to weld up to 16 electrodes of 2.5mm diameter and for TIG mode, upto 17 minutes of continuous operation at full power.
Recommended areas of useConstruction of chemical plantsMaintenance and repairConstruction of plant, containers, machinery, structural steelIndustry plant and pipeline construction, site erection firms
32 33
Accupocket continued TransPocket 150 / 180 / RC / TIG / MV
ProcessesManual electrode (MMA) welding, TIG-DC, Cel-compatible
Recommended base materialsConstructional steels, Ferritic / austenitic CrNi steels,Duplex steels, Aluminium materials
TransPocket 150/EF
285 x 130 x 3656.5 kg
50 / 60Hz16A
IP2396V
230V20.4 - 26.0V10.4 - 16.0V150A / 35%90A / 100%
--
150A10A
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageOperating Voltage TIGWelding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Welding C. / D. Cycle (10min/40C) 120V/20AWelding C. / D. Cycle (10min/40C) 120V/20AMax. Welding CurrentWelding Current min.
MM
A
Recommended base materialsConstructional steels Ferritic / austenitic CrNi steels,Duplex steelsAluminium materials
AccuPocket 150/230V/E, EU310x160x435
10.9kgIP2391V
0-91V40A/100% ED [Hybrid]140A/18% ED [Hybrid]100A/25% ED [Hybrid]
140A10A
Dimensions (HxWxLmm)WeightProtection classOpen-circuit voltageOperating voltageWelding current / Duty cycle [10min/40C]Welding current / Duty cycle [10min/40C]Welding current / Duty cycle [10min/40C]Max. welding CurrentWelding Current min.
MM
A
Also available: AccuPocket 150/400 Set or AccuPocket 150/400 TIG Set
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Compared to conventional lithium-ion batteries, the rechargeable batteries used in the Accupocket stand out for having the highest intrinsic safety and environmental compatibility currently available, lower self-discharge and no memory-effect. Built-in battery management functions and the specially adapted external ActiveCharger – with Active Inverter Technology that detects the state of the battery and optimally adapts the charging characteristic – together ensure safe operation and long battery-cell life.
TransPocket 180/EF
310 x 160 x 4358.9 kg
50 / 60Hz16A
IP23101V230V
20.4 - 27.2V10.4 - 18.8V180A / 40%
120A / 100%--
180A / WIG: 220A10A
TransPocket 180 MV/B
310 x 160 x 4358.9 kg
50 / 60Hz120V: 15/20A 230V: 16A
IP23101V
120- 230V (-20% / + 15%)20.4 - 27.2V10.4 - 18.8V180A / 40%
120A / 100%120A/ 40A90A/ 100%220A (TIG)
10A
NEW
TransPocket 1500 / 1500 RC / 1500 TIG
ProcessesTIG - DC, Manual electrode (MMA) welding, Cel-compatible
Recommended base materialsConstructional steels, Ferritic / austenitic CrNi steels,
TransPocket 1500
200 x 110 x 3154.7 kg
50 - 60Hz16A
IP2392V
230V10.4 - 25.6V80A / 100%140A / 30%10A - 150A
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageWelding Current / Duty Cycle (10min/40C)Welding Current / Duty Cycle (10min/40C)Min - Max. Welding Current
In plasma welding, the arc is constricted by a cooled gas nozzle. The powerfully bunched arc that results does away with the need for time-consuming weld preparation work, saving as much as 30% of the filler metal. Also, being enveloped in plasma gas, the tungsten electrode has a much longer service life.
Softplasma and MicroPlasma welding TT800/2200 manual
Recommended base materialsStainless steelConstructional steelNickel-based materialsAluminium materialsTitaniumCopper materials
Standard equipmentGas check buttonStepless adjustable pilot current (acc. to type of torch)Digital indication of amps of pilot currentDigital indication of plasma gas quantityTouchless ignition of pilot arcPreselection of addressing (internal/external)Mountable on carriage
Plas
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PLASMA WELDING
Plasma manual welding torch PTW 500 / PTW 1500
Softplasma and MicroPlasma welding TT800/2200 manual continued
Plasma Module 10344x180x505
14.2 kg 50 - 60Hz
16AIP2388V
230V10 - 16V
CEInverter
Dimensions (HxWxLmm)WeightMains FrequencyMains FuseProtection ClassOpen-circuit VoltageMains Voltage (+/-10%)Operating VoltageTest Mark Technology
ProcessesSoftPlasmaPlasmaKeyholePlasma brazing (DC mode)
OptionsRobot interfacePlasma torchHot wireColdwire feeder unitPush Pull system (not for manual welding)Water recooler
ProcessesPlasma DC negative pole
Recommended base materialsFerritic / austenitic CrNi steelsDuplex-steelsNickel-based materialsAluminium materialsTitanium, Tantalum, Zirconium
OptionsFabric-reinforced protection hoseKD-feeding externalSpecial lengths of hose pack up to 0.8m
Standard equipmentSwivel-mounted protective hoseUV- and ozone-resistant protective hoseFlexible leather protection hose 0.7mAnti-kink feature at machine and torch endEasy-to-use rocker switch
Plas
ma
2.78 kg0.6 - 1.6mm 50A / 60%
WeightDiameter rangeMax. Welding Current
PTW 1500 F++/FG/UD/4m1 kg
1 - 3mm 150A / 60%
PTW 500 F++/FG/UD/4m
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Specialising in Weld Data Analysis and Documentation
Prot
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Welding Protective Equipment
Fazor 1000Vizor 3000
Welding protective clothing, gloves & boots
Fronius offer a wide range of protection equipment, protective clothing and safety boots. Call us on 01908 512 300 or for a full listing visit www.fronius.co.uk
Vizor 4000 Pro.with Auto-mode
Vizor 3000 Air/3 Pro, Plus & StandardBattery powered fan filter device with adjustable airflow
Protective goggles & welding glasses
The WeldCube solution is based on an industrial PC with integrated software. The system is compatible with all digital Fronius series, the resistance spot welding system DeltaSpot and the intelligent welding system platform TPS/i. This enables the user to document and evaluate a wealth of data - including current, voltage, wire speed, welding speed and time, arc length and dynamic correction, and job numbers - during both manual and robot-assisted welding processes.
This data is visualised in order to achieve an accurate analysis, then output via a web browser, which enables the results to be accessed conveniently from any computer or mobile device.
NEWWeldCube
The FroniusWeldCube is a new data analysis system that enables accurate and continuous quality assurance of up to 50 power sources on a network. As a result, users are able to significantly improve the output and reliability of their production operations.
/ Plug and play for easy installation
/ Component specific or production-line specific analysis
/ Predefined reports
/ Comprehensive intelligent reporting
/ Excel and PDF export function
/ Service packages available
/ Easy to read diagrams and analyses
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Aut
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Fronius Automation
Welding Carriage FlexTrack 45The compact carriage offers a wide range of application possibilities. Depending on the requirements, 3 different rail types are available. In industries where varying types of surfaces are common (e.g. shipbuilding and tank construction), the FlexTrack 45 suits perfectly for universal operations.
/ ONE SYSTEM FOR UNIVERSAL
APPLICATIONS
Did you know that Fonius offers a wide range of automation and robotic welding equipment? Call us on 01908 512 300 or for the full range visit www.fronius.co.uk
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ASK FOR OURAUTOMATION GUIDE
Call us on 01908 512 300 or ask your sales representative for a copy.
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Fronius Automation
Compact Cladding Cell
Fronius Multi Welding Machine
Robotics: CMT and TPS/i
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Now with SpeedClad
/ Fast and easy setup of rails and carriage/ Highest reproducibility/ Designed for rough application area/ Constant welding speed/ High quality components/ Robust aluminium housing
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Orbital welding equipment
Head shield PERFECT CHARGING/ As know-how leaders in the world of battery charging, we deliver exceptional solutions to create the maximum benefit for our customers. For the intralogistics sector, we are committed to energy flow optimisation for electric forklift trucks and are constantly striving for the next innovation. Our powerful charging systems for vehicle workshops guarantee safe and reliable processes.
SOLAR ENERGY/ The challenge is to make the leap to a regenerative energy supply. Our vision is to use renewable energy to achieve energy independence. With our services, inverters and energy-storage systems for optimising energy yields, we are one of the leading suppliers in the photovoltaics sector.
PERFECT WELDING/ We develop products and complete systems - both manual and automated - as well as the corresponding ser-vices for our customers in the global welding technology market. We have made it our goal to decode the “DNA of the arc”.
WE HAVE THREE DIVISIONS AND ONE PASSION: SHIFTING THE LIMITS OF POSSIBILITY.
/ What Günter Fronius started in 1945 in Pettenbach, Austria, has now become a modern day success story. Today, the company has around 3,300 employees worldwide and has been granted more than 900 patents. Our goal has remained constant throughout: to be the innovation leader. We shift the limits of what’s possible. While others progress step by step, we innovate in leaps and bounds. The responsible use of our resources forms the basis of our corporate policy.
Further information about all Fronius products and our global sales partners and representatives can be found at www.fronius.com
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Fronius UK Ltd.Maidstone RoadKingstonMilton Keynes, MK10 0BDTel: +44 1908 512 300Fax: +44 1908 512 [email protected]
Fronius UK Ltd.Northern RegionSales & Service Centre1a & 1b Langlands SquareEast Kilbride, G75 0YYScotlandTel: +44 1355 223616