mains-operated geared motors - lenze bevel geared... · geared motors up to 450 nm. geared motors...

Mains-operated geared motorsBevel geared motor g500-B / Smart Motor m300-E

Project planning EN

ContentsAbout this document 5

Document description 5Further documents 5Notations and conventions 6

Product information 7Product description 8Identification of the products 10Features 11The modular system 12

Information on project planning 20Safety instructions 21

Basic safety instructions 21Application as directed 21Foreseeable misuse 21Residual hazards 22

Drive dimensioning 23Final configuration 25

Environmental conditions 27Free spaces 29

Information on mechanical installation 36Important notes 36Transport 36Installation 36

Information on electrical installation 37Important notes 37Preparation 37Connection according to EN 38Connection according to UL 41

Technical data 45Notes regarding the given data 45Standards and operating conditions 46

Conformities/approvals 46Protection of persons and device protection 46EMC data 47Environmental conditions 47Electrical supply conditions 47

Radial forces and axial forces 48Selection tables 50Dimensions 55

Basic dimensions 55Weights 77

Basic weights 77Additional weights 77

Contents

3

Product extensions 78Torque plates 78Shaft covers 84Motor connection 87Brakes 89

Spring-applied brakes 89Brake resistors 91

Accessories 92Overview 92NFC adapter 92QUICKON connector 93UMCLN_SGG_100181 93

Product codes 94Motor data 96

Rated data 96

Appendix 97Good to know 97

Approvals/directives 97Operating modes of the motor 98Enclosures 99

Contents

4

About this document

Document descriptionThis document addresses to all persons who want to carry out any configurations with theproducts described.The data and information compiled in this document serve to support you in the dimensioningand selection processes and in carrying out the electrical and mechanical installation. You willreceive information regarding product extensions and accessories.• The document includes safety instructions which must be observed.• All persons working on and with the drives must have the documentation at hand during

work and observe the information and notes relevant for it.• The documentation must always be complete and in a perfectly readable state.

NOTICEPlease observe the notes in the following chapters! Safety instructions ^ 21

Information on mechanical installation ^ 36

Information on electrical installation ^ 37

Further documents

Information and tools with regard to the Lenze products can be found on theInternet: http://www.lenze.com à Downloads

About this documentFurther documents

5

http://www.lenze.com

Notations and conventionsThis document uses the following conventions to distinguish different types of information:Numeric notation Decimal separator Point The decimal point is always used.

Example: 1 234.56Warning UL warning UL Are used in English and French. UR warning URText Engineering tools » « Software

Example: »Engineer«, »EASY Starter«Icons Page reference ¶ Reference to another page with additional information

Example: ¶ 16 = see page 16 Documentation reference , Reference to another documentation with additional information

Example: , EDKxxx = see documentation EDKxxx

Layout of the safety instructions

DANGER!Indicates an extremely hazardous situation. Failure to comply with this instruction will resultin severe irreparable injury and even death.

WARNING!Indicates an extremely hazardous situation. Failure to comply with this instruction may resultin severe irreparable injury and even death.

CAUTION!Indicates a hazardous situation. Failure to comply with this instruction may result in slight tomedium injury.

NOTICEIndicates a material hazard. Failure to comply with this instruction may result in materialdamage.

About this documentNotations and conventions

6

Product informationThe new freedom in motion for engineers. Lenze Smart Products reduce the number ofdifferent drives by up to 70 %. Without contactor and starter, with freely adjustable fixedspeeds and many integrated functions for technical material-handling applications. The LenzeSmart motor also fulfils the highest requirements regarding energy efficiency and can beconveniently operated by means of a smart phone.

Our efficient bevel gearboxes boast high permissible radial forces, closely stepped ratios andlow backlash.They are available in 2-stage and 3-stage designs with a maximum torque of up to 1500 Nmand ratios of up to i = 360 depending on your individual requirements.

Reduction in the number of variants made easyBefore now, different output speeds (e. g. for different conveying speeds) were enabled bydifferent gearbox ratios or, in the case of very large differences, by means of the number ofpole pairs of the motors. This led to a large number of different drive variants..Things are different with the Lenze Smart Products: Due to the possibility of freely adjustingthe motor speed within a fivefold adjustment range at a constant torque, very differentspeeds can be enabled with one single drive variants. The cost and effort involved in design,selection, procurement and storage are thus reduced considerably.

Highlights• Freely adjustable speed reduces the number of different drives• Universally usable thanks to geared motor with g500• Integrated soft start function• Less wiring thanks to electronic contactor and motor protection function• Excellent energy efficiency• Can be operated with an NFC-capable smartphone and Lenze app• Brake control unit optional for low-wear brake control• High-efficient right-angle gearbox in a compact design for space-saving installation• Standardized shaft and flange dimensions for an easy machine integration• Low backlash and high torsional stiffness provide for exact results in positioning

applications

Fig. 1: MSEMAXX080-32 Smart Motor - g500-B450 bevel gearbox

Product information

7

Product descriptionEasy adjustmentNFC technology (NFC = Near Field Communication) is used to adapt the Lenze Smart Productsto the application as well as for diagnostics). The drive can be adjusted very easily withoutopening the terminal box. without voltage supply and without time-consuming addressing.Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as atool. The data can therefore be read and written when the drive is in a de-energised state –via password protection, of course.

Data that can be set• Name of data record (e. g. the designation of the drive in your documentation)• Speed and rotating direction 1 (also controllable without digital inputs)• Speed and rotating direction 2-5 (controllable by means of digital inputs)• Acceleration time• Deceleration time• Energy-saving function

Readable data• Identification data (Lenze material number and serial number, type designation, software

version)• Error messages• Operating and power-on hours

Adjustment by means of a smartphoneThe Lenze Smart Products can be adjusted with an Android smartphone. The correspondingapp in German and English can be obtained from www.Lenze.com or the Google Store. Forconvenience, the data records created can be archived on the smartphone and repeatedlytransferred to the Lenze Smart Products for different applications.

Product informationProduct description

8

Adjusting with a PCWith the »EASY Starter« engineering tool (expanded version, »EASY Advanced«“ or »EngineerHighLevel« software licence needed) can be used to adjust the Lenze Smart Products. Therelevant version can be easily downloaded from http://www.lenze.com . As the settings arevery simple and clear, there is an easy-to-use dialog box, which can be opened directly via thenavigator. The corresponding button is directly accessible in the navigation bar. Analogously toother product settings, the parameter values can be archived.

Starting and stopping smoothly and gentlyAn acceleration ramp and – in contrast to a conventional starter – a deceleration ramp can beset for Lenze Smart Products. This ensures that the conveyed material is handled in a definedand jerk-free manner..

Contactor and motor protection functions integratedThe Lenze Smart Products can be started and stopped by mean of digital inputs. It is alsopossible to switch between different speeds and rotating directions. Up to 5 different speedmodes (e. g. creep speed and normal speed in both directions as well as stopping) can be usedfor a motor. Reversing-contactor changes and pole changes are thus a thing of the past.In addition, motor-protections devices are not needed as monitoring of temperature, shortcircuits, earth faults and phase failures has already been integrated.

Easy installationConnection takes place completely from the outside by means of connectors.The Lenze Smart Products come with an especially clever connecting technology – PhoenixContact QUICKON. Electrical installation is therefore very easy without special tools andrequires less than one minute.In addition to the QUICKON connector, the M15 connection customary on the market isavailable.As a standard feature, the digital inputs and outputs are connected at M12 sockets of the typecurrently available on the market.Already existing signal cables can often be reused.

Worldwide and efficientThe drive can be used worldwide:• In all 3-phase networks with a supply voltage of 400 ... 480 V and a mains frequency of

50 ... 60 Hz• At ambient temperatures of -30 ... +40 °C• Is suitable for many approvalsThe Lenze Smart Motor fulfils the requirements as described in the highest efficiencyrequirement for IES2.If very little torque is needed in the partial-load operational range, the integrated energysaving function can be used to optimize the energy absorption of the drive.

Product informationProduct description

9

http://www.lenze.com

Application examplesRoller conveyors with belt ejector Belt conveyors

Identification of the productsGearbox product name

Gearbox type Product series Type Rated torque Nm Product

Bevel gearbox g500 - B

45 g500-B45110 g500-B110240 g500-B240450 g500-B450600 g500-B600820 g500-B820

1500 g500-B15002700 g500-B27004300 g500-B4300

Product name of the motorProduct series Type Size Overall length Number of pole

pairsMotor

MSEMA

XX(without built-on

accessories)

063

-

4

2 (4-pole)

MSEMAXX063-42

080 3 MSEMAXX080-32

BR(with brake)

063 4 MSEMABR063-42080 3 MSEMABR080-32

Product informationIdentification of the products

10

Features

Torque plate mounting

(depending on the mounting position)Oil filler plug(depending on the mounting position)Ventilation

(depending on the mounting position)Remove oil control plug

Torque plate mounting

(depending on the mounting position)Oil drain plug

Housing type Output flange

Output shaft

Connection of spring-applied brake

Mains connection

Control terminal

Brake resistor connection

(prewired upon delivery)X5

ExternalX4

Internal brake resistor

PE

by means of Android smartphoneby means of PC via NFC adapter

Adjustment of speeds

M12 connectorX1, X2

In the terminal boxQUICKON connectorM15 connector

X3

External brake resistor

StandardLongLifeManual release lever

Spring-applied brakeIntegral fanCooling

Product informationFeatures

11

The modular system

Values printed in bold are standard designs. Values that are not printed in boldare potential extensions, some of them including a surcharge.

Product informationThe modular system

12

Geared motors up to 450 NmGearboxes g500-B45 g500-B110 g500-B240 g500-B450Min. motor assignment

MSEMA063-42 063-42 063-42 063-42

Max. motor assignment

MSEMA063-42 080-32 080-32 080-32

Technical data Max. output torque Nm 45 110 240 450 Min. drive torque Nm 1.75 1.75 1.75 1.75 Max. drive torque Nm 1.75 5.0 5.0 5.0Mounting position Standard A/B/C/D/E/F Combined ABCDEF AEFColour Unpainted

PrimedPainted in RAL colours

Surface and corrosion protection OKS-GDifferent types of OKS

Output shaft Solid shaft with featherkey (V) mm 20 x 40 20 x 40 30 x 60 30 x 60 Hollow shaft with keyway (H) mm 18/20 20/25 30/35 35/40 Hollow shaft with shrink disc (S) mm 20 20 30/35 35 Shaft material Steel

Stainless steel Shaft sealing ring material NBR

FKM (Viton) Output shaft bearing Normal

ReinforcedGearbox design With foot (HBR)/(VBR/SBR)

With foot and centring (HAR/VAR/SAR)With foot and output flange (HAK/VAK/SAK)

Output flange (K) mm 110/120 120/160 160/200 200Lubricant Mineral oil

Synthetic oilFood-grade oil

Cooling Self-ventilatedTorque support At threaded pitch circle On the housing foot Rubber buffers Shaft cover Hollow shaft cover, hoseproof Shrink disc coverMotor connection Power connection Terminal box

QUICKON connectorM15 connector

Control terminal M12 connectorSpring-applied brake Type Without

StandardLongLifeWithout/with manual release lever

brake resistance WithoutIntegratedExternal

Feedback WithoutTemperature monitoring Internal


13

Geared motors from 600 Nm to 1500 NmGearboxes g500-B600 g500-B820 g500-B1500Min. motor assignment

MSEMA063-42 063-42 080-32

Max. motor assignment

MSEMA080-32 080-32 080-32

Technical data Max. output torque Nm 600 820 1500 Min. drive torque Nm 1.75 1.75 5.0 Max. drive torque Nm 5.0 5.0 5.0Mounting position Standard A/B/C/D/E/F Combined Colour Primed

Painted in RAL coloursSurface and corrosion protection OKS-G

Different types of OKSOutput shaft Solid shaft with featherkey (V) mm 35 x70 40 x 80 50 x 100 Hollow shaft with keyway (H) mm 40/45 40/45 50/55 Hollow shaft with shrink disc (S) mm 40 40 50 Shaft material Steel

Stainless steel Shaft sealing ring material NBR

FKM (Viton) Output shaft bearing Normal

ReinforcedGearbox design With foot (HBR)/(VBR/SBR)

With foot and centring (HAR/VAR/SAR)With foot and output flange (HAK/VAK/SAK)

Output flange mm 200/250 200/250 250/300Lubricant Mineral oil

Synthetic oilFood-grade oil

Cooling Self-ventilatedTorque support At threaded pitch circle On the housing footShaft covers Hollow shaft cover, hoseproof Shrink disc coverMotor connection Power connection Terminal box

QUICKON connectorM15 connector

Control terminal M12 connectorSpring-applied brake Type Without

StandardLongLifeWithout/with manual release lever

brake resistance WithoutIntegratedExternal

Feedback WithoutTemperature monitoring Internal


14

Models at the output

NOTICEPlease observe the available gearbox designs!

Hollow shaft, with foot

Without centring (HBR) With centring (HAR) Flange with through holes (HAK)

Hollow shaft with shrink disc, with foot

Without centring (SBR) With centring (SAR) Flange with through holes (SAK)

Solid shaft, with foot

Without centring (VBR) With centring (VAR) Flange with through holes (VAK)


15

Models at the outputMotor connection

Cable gland Connectors External brake resistor

Cooling: self-ventilated

Without brake With brake With brake and manual release lever


16

Mounting positionsGeared motors

In the following graphics, the terminal box in position 2 is colour-coded. If themounting position (A … F) changes, the terminal box positions (2 … 5) arerotated accordingly.

To reduce the number of different versions, the gearboxes can also be ordered with combinedmounting positions:• g500-B45 in ABCDEF mounting position• g500-B110 ... B450 in AEF mounting position

A

B

C

D

F E


17

Terminal box

The terminal box position (2 ... 5) must be given as a function of the mountingposition.

2

4

5

3

Solid shaft

Please specify the shaft position 3 or 5 when ordering.

3

5


18

Shrink disc

Please specify the shrink disc position 3 or 5 when ordering.Flange and shrink disc are not possible in the same position.

3

5

Flange

Please specify the flange position 3 or 5 when ordering.

3

5


19

Information on project planningIn order to carry out an accurate drive dimensioning process, you can use our configuringsoftware, the »Drive Solution Designer«.With the» Drive Solution Designer« you can carry out the drive dimensioning process quicklyand with top quality. The software contains profound and proven expertise with regard todrive applications and mechatronic drive components.Please refer to your competent Lenze sales company.

Information on project planning

20

Safety instructionsDisregarding the following basic safety measures and safety information may lead to severepersonal injury and damage to property!

Observe all specifications of the corresponding documentation supplied. This is theprecondition for safe and trouble-free operation and for obtaining the product featuresspecified.

Please observe the specific safety information in the other sections!

Basic safety instructions

PersonnelThe product must only be used by qualified personnel. IEC 60364 or CENELEC HD 384 definethe skills of these persons:• They are familiar with installing, mounting, commissioning, and operating the product.• They have the corresponding qualifications for their work.• They know and can apply all regulations for the prevention of accidents, directives, and

laws applicable at the place of use.

Application as directed• The product must only be actuated under the operating conditions and power limits

specified in this documentation.• The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive.• The product is not a machine in terms of 2006/42/EU: Machinery Directive.• Commissioning or starting the operation as directed of a machine with the product is not

permitted until it has been ensured that the machine meets the regulations of the ECDirective 2006/42/EU: Machinery Directive; observe EN 60204−1.

• Commissioning or starting operation as directed is only permissible if the EMC Directive2014/30/EU is complied with.

• The product is not a household appliance, but is only designed as a component forcommercial or professional use in terms of EN 61000−3−2.

• The product can be used according to the technical data if drive systems have to complywith categories according to EN 61800−3.

• In residential areas, the product may cause EMC interferences. The operator is responsiblefor taking interference suppression measures.

• Do not use the built-in brakes as fail-safe brakes. Disruptive factors that cannot beinfluenced may cause the braking torque to be reduced.

• The product is a component designed for installation into a machine for horizontalmaterials handling technology.

Foreseeable misuse• Connect directly to the inverter• Use in explosion-protected areas• Use in aggressive environments• Operate under water• Use under radiation• Operate permanently in generator mode

Information on project planningSafety instructions

Foreseeable misuse

21

Residual hazardsEven if notes given are taken into consideration and protective measures are implemented,the occurrence of residual risks cannot be fully prevented.

The user must take the residual hazards mentioned into consideration in the risk assessmentfor his/her machine/system.If the above is disregarded, this can lead to severe injuries to persons and damage toproperty!

Protection of persons• The product does not provide safety-related functions.

- A higher-level safety system must be implemented.- Additional monitoring and protective equipment complying with the safety regulations

applicable in each case must be used.• The power terminals may carry voltage in the switched-off state or when the motor is

stopped.- Before working, check whether all power terminals are deenergised.

• Careful earthing in the marked positions of the components must be carried out.• Risk of burns may be caused by hot surfaces!

- Provide for a protection against accidental contact.- Use the personal protective equipment or wait until the components have cooled

down completely!- Prevent contact with flammable substances.

• There is a risk of injury due to rotating parts.- Before working on the drive system, ensure that the motor is at a standstill.

• There is a danger of unintentional starting or electrical shocks!• Installed brakes are no fail-safe brakes.

- torque may be reduced by disruptive factors that cannot be influenced such asingressing oil.

Motor protection• Design with plug:

- Never disconnect the plug when energized! Otherwise, the plug can be destroyed.- Switch off power supply prior to disconnecting the plug.

• Parameterize the product so that it will be switched off after some seconds of operationwith I > IN , especially if there is a danger of blocking.

- The installed overload protection does not prevent an overload under any conditions.• The fuses are no motor protection.• Too high torques cause a fraction of the motor shaft.

- The maximum torques according to catalog must not be exceeded.• Align the shafts of motor and driven machine exactly to each other.

Information on project planningSafety instructionsResidual hazards

22

Drive dimensioning Mains operation

Check operating conditions

Define required input variables

Determine correction factor

Determine product on the basis of the forces

Calculated necessary output torque

Calculate intensity

Determine the product on the basis of the obtained data

Final configuration

Check operating conditionsCheckApprovalsConformity declarationsSupply voltageEnclosureAmbient temperatureSurface protection

4Conformities/approvals ^ 46

4Environmental conditions ^ 27

Necessary input variablesMains operation Max. load torque ML,max Nm

Max. load speed nL,max rpm

External moments of inertia Jext kgcm2

Operating time / day BD h Switching operations per hour Sh 1/h

Determine correction factorSite altitude Amsl H m ≤ 1000 ≤ 2000 ≤ 3000 ≤ 4000Correction factor kH 1 0.95 0.9 0.85

Information on project planningDrive dimensioning

23

Determine product on the basis of the forcesTransmission element Gear wheels Sprockets Toothed belt pulleys Narrow V-belt ( depending on the

preloading)( depending on the

preloading)

Additional radial force factor fz

≥ 17 teeth = 1.0 ≥ 20 teeth = 1.0 With belt tightener= 2.0 -2.5

1.5 - 2.0

< 17 teeth = 1.15 < 20 teeth = 1.25 Without belt tightener= 2.5- 3.0

< 13 teeth = 1.4 Calculation Check

Radial force Frad N´

= ´ L,max zrad

M fF 2000

dwFrad ≤ fw x Frad,max

Axial force Fax N Fax ≤ Frad,maxx 0.5

dw Effective diameter of transmission element

4Radial forces and axial forces ^ 48

Calculate output torque Calculation

Necessary output torque M2Nm

³ L,max2

H

MM

k

Calculate intensity Calculation

Intensity FI+ + +

= £+ +

LM B Z2

IM B Z

J J J JiF 1.25

J J J

i Ratio of gearbox JB Moment of inertia of brake

JL Moment of inertia of the load JZ Additional moment of inertia (handwheel, 2nd shaft end ...)

JM Moment of inertia of motor

Determine the product on the basis of the data obtained from the selection tablesSelection table CheckOutput speed n2 rpm nL,max≈ n2

Output torque M2 Nm ML,max≤ M2

Selection tables ^ 50

Information on project planningDrive dimensioning

24

Final configuration CheckConnection dimensions Output shaft

Output flange/footMounting position Geared motor

Terminal boxDriven shaft/output flange

Product extensions Torque supportShaft coverConnectorsBrake

More information about the final configuration:4The modular system ^ 12

4Product extensions ^ 78

Parameters that can be preset by Lenze

The parameters marked with "order-dependent" in the standard setting can bepreset order-related by Lenze.

Standard settings

Parameter Value CommentDesignation Delivery Setting rangeParameter set name --- [Text] File name of the parameter set without file

extension *.lsmOutput speed 1 depending on the order [-2600/i ... -500/i] rpm

[0] rpm[500/i ... 2600/i] rpm

CCW rotation: < 0 rpmSTOP: 0 rpmCW rotation: > 0 rpmLenze Smart motor with gearbox: The ratio i istaken into account in the calculation of the outputspeed.

Output speed 2Output speed 3Output speed 4Output speed 5Acceleration time [0.0 ... 20.0] s

nmax

t

Acceleration time t1 of the ramp generator from0 rpm to nmax [2600/i] rpm

Deceleration time Deceleration time t2 of the ramp generator fromnmax [2600/i] rpm to 0 rpm

Energy-saving function [Off] Optimized for:• High dynamic performance• Maximum starting torque and torque• High speed accuracy

[On] Reduced energy absorption in partial loadoperational range.Approx. 50 % of the maximum starting torque areavailable.

Information on project planningFinal configuration

25

Rotating direction of the output shaftThe rotating direction of the output shaft is defined via the setpoint of the output speed.The rotating direction changes in case of a positive (n > 0) or negative (n < 0) speed.

n < 0

n > 0


26

Environmental conditions

Surface and corrosion protection (called OKS)Depending on the ambient conditions, the surface and corrosion protection system (calledOKS) offers tailor-made solutions for optimum protection.Various surface coatings ensure that the motors operate reliably even at high air humidity, inoutdoor installation or in the presence of atmospheric impurities. Any colour from the "RALClassic" collection can be chosen for the top coat.For the indoor installation and if no special corrosion protection is required, the products arealso available unpainted (without OKS).

Without OKS (unpainted):The aluminium parts are not coated and grey cast iron parts are primed withgrey paint. Slight colour differences of the components are possible.

Surface and corrosionprotection

Applications Product

g500-H45 ... H450g500-S130 ... S660g500-B45 ... B450

g500-H600 ... H1500g500-S950 ... S4500g500-B600 ... B1500

without OKS (unpainted) • Indoor installation, no special corrosionprotection necessary

• Painting by customer

Standard

OKS-G (primed) • Dependent on subsequent top coat applied Optional

OptionalOKS-S (small) • Standard applications

• Internal installation in heated buildings• Air humidity up to 90%

Standard

OKS-M (medium) • Internal installation in non-heated buildings• Covered, protected external installation• Air humidity up to 95 %

Optional

Surface and corrosionprotection (called OKS)

Corrosivity category Surface coating Colour Coating thickness

DIN EN ISO 12944-2 Design without OKS (unpainted) OKS-G (primed) • 2K PUR priming coat 60 ... 90 µmOKS-S (small) Comparable to C1 • 2K-PUR top coat

• Standard: RAL 7012• Optional: RAL Classic

80 ... 120 µm

OKS-M (medium) Comparable to C2 • 2K PUR priming coat• 2K-PUR top coat 110 ... 160 µm


Environmental conditions

27

Lubricants

In case of ambient temperatures < -20 °C or > +40 °C, please contact yourresponsible Lenze sales company

The following gearboxes are lubricated for life:• g500-B45• g500-B110• g500-B240

Recommended lubricants:Lubricant CLP 220 CLP 460Ambient temperature 0 … +40 °CSpecification Mineral oil with EP additivesChanging interval Operating hours 16000 Not later than after 3 years At an oil temperature of 70 ... 80 C°Fuchs Renolin

CLP 220CLP Plus 220

RenolinCLP 460CLP Plus 460

Klüber KlüberoilGEM1-220 N

KlüberoilGEM1-460 N

Shell Shell OmalaS2 G 220S2 GX 220

Shell OmalaS2 G 460S2 GX 460

Lubricant CLP HC 220 CLP HC 320 CLP HC 220USDA H1

Ambient temperature -20 … +40 °C -25 … +50 °C -25 … +50 °CSpecification Synthetic oil (polyalfaolefins basis)Changing interval Operating hours 25000 25000 16000 Not later than after 4 years 4 years 3 years At an oil temperature of 70 ... 80 C°Fuchs Renolin Unisyn

CLP 220XT 220

Renolin UnisynCLP 320XT 320

Cassida FluidGL 220

Klüber KlübersynthGEM4-220 N

KlübersynthGEM4-320 N

Klüberoil4 UH1-220 N

Shell Shell OmalaS4 GX HD 220

Shell OmalaS4 GX HD 320

Information on project planningFinal configurationEnvironmental conditions

28

Free spaces

Ventilation

For the gearboxes g500-B45 … B240, no ventilation measures are required.The gearbox g500-B240 can optionally be ordered with breather elements.From g500-B450 onwards, the gearboxes are generally outfitted with breatherelements.

Gearbox in combined mounting positionTo reduce the number of different versions, the gearboxes can also be ordered with combinedmounting positions:• g500-B45 in ABCDEF mounting position• g500-B110 ... B450 in AEF mounting position

In these gearboxes, the lubricant amount has been optimised for the use indifferent mounting positions. If required, the breather elements are looselyenclosed and must be mounted before commissioning depending on themounting position.


Free spaces

29

g500-B240Mounting position A Mounting position B Mounting position C

Filling and ventilation

+

+

+

Check

Drain

Information on project planningFinal configurationFree spaces

30

Mounting position D Mounting position E Mounting position FFilling and ventilation

+

Check

Drain


Free spaces

31

g500-B450Mounting position A Mounting position B Mounting position C


+

++

Check

Drain


32


+ + +

Check

Drain


Free spaces

33

g500-B600 ... B4300Mounting position A Mounting position B Mounting position C


++ ①

②

③

④⑤

+

+ +

Check

Drain

① g500-B600② g500-B820③ g500-B1500④ g500-B2700⑤ g500-B4300


34


+ +

+③

+

+①②

④

③

⑤

Check

③

Drain

①②

④

③

⑤

① g500-B600② g500-B820③ g500-B1500④ g500-B2700⑤ g500-B4300


Free spaces

35

Information on mechanical installation

Important notes• You must install the product according to specifications in the chapter "standard and

operating" conditions.4Standards and operating conditions ^ 46

• The technical data and the data regarding the supply conditions can be found on thenameplate and in this documentation.

• Observe the information relating to the surface and corrosion protection.4Environmental conditions ^ 27

• Ambient media − especially chemically aggressive ones − may damage shaft sealing rings,lacquers and plastics. If required, contact your responsible Lenze subsidiary.

Transport• Ensure appropriate handling.• Make sure that all component parts are safely mounted. Secure or remove loose

component parts.• Only use safely fixed transport aids (e.g. eye bolts or support plates).• Do not damage any components during the transport.• Avoid electrostatic discharge on electronic components and contacts.• Avoid impacts.• Check the carrying capacity of the hoists and load handling devices. The weights can be

obtained from the shipping documents.• Secure the load against tipping and falling down.• Standing under a suspended load is forbidden.

Installation• The mounting surfaces must be plane, torsionally rigid and free from vibrations.• The mounting areas must be suited to absorb the forces and torques generated during

operation.• Ensure an unhindered ventilation.• For versions with a fan, keep a minimum distance of 10 % from the outside diameter of the

fan cover in intake direction.

Information on mechanical installationInstallation

36

Information on electrical installation

Important notes

DANGER!Hazardous voltage!On the power connections even when disconnected from the mains: residual voltage >60 V! Disconnect the product from the mains and wait until the motor is at a standstill. Make sure that the product is safely isolated from supply!

• When working on energised products, comply with the applicable national accidentprevention regulations.

• Carry out the electrical installation in compliance with the relevant regulations (e.g. cablecross-sections, fuses, PE connection).

• The manufacturer of the system or machine is responsible for adherence to the limitsrequired in connection with EMC legislation.

Preparation

The notes for the electrical connection can be found in the enclosed connectiondiagram of the drive.

Information on electrical installationPreparation

37

Connection according to EN

The following data is valid for a three-phase mains connection with 400 V.

Mains connection with QUICKON connectorMotor MSEMA063-42 MSEMA080-32Connection X3Laying system B2Connection type QUICKON connectorCable type FlexibleCable cross-section Typ. mm2 1.5 2.5

Min. mm2 1.5 1.5

Max. mm2 2.5 2.5

Mains connection M15 connectorMotor MSEMA063-42 MSEMA080-32Connection X3Laying system B2Connection type M15 connectorCable type FlexibleCable cross-section Typ. mm2 1.5 2.5

Min. mm2 1.5 1.5

Max. mm2 2.5 2.5

Mains connection cable L1, L2, L3, PEMotor MSEMA063-42 MSEMA080-32Connection X3Installation method B2Connection type CableCable type rigid/flexibleCable cross-section Typ. mm2 1.0 1.5

Min. mm2 0.75 0.75

Max. mm2 1.5 1.5

Stripping length mm 10 10

Information on electrical installationConnection according to EN

38

Single drive connection according to EN 60204-1

L1

3/N/PE AC 400/480 VL1L2L3NPE

F1 … F3

L2 L3

SELV/PELVDC 24 V

(+19.2 … +28.8 V)

5.6k

5.6k

Rb

M3~

Rb1 Rb2

VU W

+

+ X3 X4+ 1 2 3

BD1BD2

X21 2 3 4

X11 2 3 4

X5

max. 50 mA

X6

GND-I DI1DI2n. c.

5.6k

GND-O DO1DI324V

DC

AC

Q

400

1

23

4 1

23

4

Rb1 Rb2

X4

Rb

Rb1 Rb2

390

①

L1

F1 … F3

L2 L3+

+ X3

Q

2 3

A B

1 +

① GND is bridged if the "DI/DO−GND bridged" version is specified on the nameplate.

Fuse data (F1 ... F3)Motor MSEMA063-42 MSEMA080-32Cable installation in compliancewith

EN 60204-1

Installation method B2Fuse Characteristics gG/gL Typ. rated current A 6 10 Max. rated current A 16 16Semiconductor fuse Characteristics gRL Typ. rated current A 6 10 Max. rated current A 16 16Circuit breaker Characteristics C Typ. rated current 6 10 Max. rated current A 16 16

• Use of copper cables insulated with PVC

• Conductor temperature < 70 °C, ambient temperature < 40 °C• No bundling of cables or wires, thee wires under load


39

Connection for group drive according to EN 60204-1L1L2L3NPE

F1 … F3

K

M3~

+

A1

IN1

PE L1 L2 L3

M3~

+

A2

IN2

PE L1 L2 L3

M3~

+

A3

IN3

PE L1 L2 L3

M3~

+

A4

IN4

PE L1 L2 L3

M3~

+

An

INn

PE L1 L2 L3

Max. total rated mains currents at 40 °CCable installation in accordancewith

EN 60204-1

Main cable Laying system B2 Cable cross-section mm2 1.5 2.5 4.0

Stub Laying system C Cable cross-section mm2 1.5 2.5 2.5

Max. current load of cable A 13.1 17.4 21.0Fuse Characteristic gG/gL Typ. rated current A - - - Max. rated current A 10 16 20Circuit breaker Characteristic gRL Typ. rated current A - - - Max. rated current A 10 16 20Imax≥ IN1+ IN2+ IN3+ IN... A 7.6 12.2 17.6

4Rated data ^ 96

• Use of copper cables insulated with PVC• Conductor temperature ≤ 70 °C, ambient temperature ≤ 40 °C

• No bundling of cables or wires, thee wires under load• Typical utilisation: 80 % of the respective cable cross-section

Sizing of group driveExample:Check of the maximum permissible rated mains current considering the specified data and asimultaneity factor of 100 %.MSEMAXX063-42 7 drives 12 drives 17 drivesMains voltage 400 VRated current per motor 1 AMax. rated mains current IN1+ IN2+ IN3+ IN...≤ Imax

7 x 1 A = 7 A ≤ 7.6 A 12 x 1 A = 12 A ≤ 12.2 A 17 x 1 A = 17 A ≤ 17.6 A


40

Connection according to UL

The following data is valid for a three-phase mains connection with 480 V.

Mains connection with QUICKON connectorMotor MSEMA063-42 MSEMA080-32Connection X3Connection type QUICKON connectorCable cross-section Typ. AWG 16 14 Min. AWG 16 16 Max. AWG 14 14

Mains connection M15 connectorMotor MSEMA063-42 MSEMA080-32Connection X3Connection type M15 connectorCable cross-section Typ. AWG 16 14 Min. AWG 16 16 Max. AWG 14 14

Mains connection cable L1, L2, L3, PEMotor MSEMA063-42 MSEMA080-32Connection X3Connection type CableCable type rigid/flexibleCable cross-section Typ. AWG 18 16 Min. AWG 18 18 Max. AWG 16 16Stripping length mm 10 10

Information on electrical installationConnection according to UL

41

General UL notes

WARNING! UL marking Use 75 °C copper wire only, except for control circuits. Maximum conductor size is AWG14. Cord connected drives are for use only in NFPA 79 applications. Overload protection: 125 % of rated FLA Integral solid state short circuit protection does not provide branch circuit protection.

Branch circuit protection must be provided in accordance with the National Electrical Codeand any additional local codes.

CAUTION - Risk of electric shock. Do not disconnect under load. Marquage UL Utiliser exclusivement des conducteurs en cuivre 75 °C, sauf pour la partie commande. Taille de conducteur maximale : AWG14. Les entraînements avec câble d’alimentation sont destinés exclusivement à des applications

conformes à la norme NFPA 79. Protection contre les surcharges : homologuée pour 125 % du courant assigné à pleine

charge. La protection statique intégrée n’offre pas la même protection qu’un disjoncteur. Uneprotection par disjoncteur externe doit être fournie, conformément au National ElectricalCode et aux règlementations locales applicables.

ATTENTION ! Risque de choc électrique. Ne pas débrancher l’équipement sous charge.

Single drive connection according to UL 61800-5-1

L1

3/N/PE AC 400/480 VL1L2L3NPE

F1 … F3

L2 L3

SELV/PELVDC 24 V

(+19.2 … +28.8 V)

5.6k

5.6k

Rb

M3~

Rb1 Rb2

VU W

+

+ X3 X4+ 1 2 3

BD1BD2

X21 2 3 4

X11 2 3 4

X5

max. 50 mA

X6

GND-I DI1DI2n. c.

5.6k

GND-O DO1DI324V

DC

AC

Q

400

1

23

4 1

23

4

Rb1 Rb2

X4

Rb

Rb1 Rb2

390

①

L1

F1 … F3

L2 L3+

+ X3

Q

2 3

A B

1 +

① GND is bridged if the "DI/DO−GND bridged" version is specified on the nameplate.


42

Fuse data (F1 ... F3)Motor MSEMA063-42 MSEMA080-32Cable installation in compliancewith

UL 61800-5-1

Fuse Standard UL 248 Typ. rated current A 3 6 Max. rated current A 3 10Semiconductor fuse Standard UL 248 Typ. rated current A 3 6 Max. rated current A 3 10Circuit breaker Standard UL 489 Typ. rated current A 15 15 Max. rated current A 15 15

WARNING! UL marking Suitable for use on a circuit capable of delivering not more than 5k rms symmetrical

amperes, 480 V maximum. When protected by fuses rated, see table above. When protected by a circuit breaker having an interrupting rating not less than 5k rms

symmetrical amperes, 480 Maximum, see table above. Marquage UL Convient à une utilisation sur un circuit non susceptible de délivrer plus de 5k ampères

symétriques eff, maximum 480 V. Avec une protection par des fusibles du calibre indiqué dans le tableau ci-dessous, Avec une protection par un disjoncteur à courant de coupure assigné d’au moins

5k ampères symétriques eff, maximum 480 V, voir tableau ci-dessous.

Connection for group drive according to UL 61800-5-1L1L2L3NPE

F1 … F3

K

M3~

+

A1

IN1

PE L1 L2 L3

M3~

+

A2

IN2

PE L1 L2 L3

M3~

+

A3

IN3

PE L1 L2 L3

M3~

+

A4

IN4

PE L1 L2 L3

M3~

+

An

INn

PE L1 L2 L3


43

Max. total rated mains currents at 40 °CCable installation in accordancewith

UL 61800-5-1

Main cable Cable cross-section AWG 16 14Stub Cable cross-section AWG 16 14Fuse Typ. rated current A --- --- Max. rated current A 10 15Circuit breaker Typ. rated current A --- --- Max. rated current A 10 15Imax≥ IN1 + IN2+ IN3+ IN... A 8.0 12.0

4Rated data ^ 96

• Use of copper cables insulated with PVC• Conductor temperature ≤ 70 °C, ambient temperature ≤ 40 °C

• No bundling of cables or wires, thee wires under load• Typical utilisation: 80 % of the respective cable cross-section

WARNING! UL marking Suitable for motor group installation on a circuit capable of delivering not more than 5k rms

symmetrical amperes, 480 V maximum. When protected by fuses rated, see table above. When protected by a circuit breaker having an interrupting rating not less than 5k rms

symmetrical amperes, 480/277 V Maximum, see table above. Marquage UL Convient aux circuits de groupes moteur non susceptibles de délivrer plus de 5k ampères

symétriques eff, maximum 480 V. Avec une protection par des fusibles du calibre indiqué dans le tableau ci-dessous, Avec une protection par un disjoncteur à courant de coupure assigné d’au moins

5k ampères symétriques eff, maximum 480/277 V, voir tableau ci-dessous.


44

Technical data

Notes regarding the given dataCatalog dataThe power, torque, and speed values specified in the configuration are rounded values andapply for• Operating time per day = 8 hrs (100 % ED)• Duty class up to 10 switching operations per hr• TU = 40 °C• Site altitude ≤ 1000 m above sea level• The selection tables indicate the mechanically permissible power levels and torques.• The ratings apply to the operating mode S1 (acc. to EN 60034).

NOTICEIn case of other operating conditions, the achievable values can differ for those mentioned. In case of extreme operating conditions, please contact your responsible Lenze sales

company.

Technical dataNotes regarding the given data

45

Standards and operating conditions

Conformities/approvalsConformity CE 2014/35/EU Low-Voltage Directive 2014/30/EU EMC Directive (reference: CE-typical drive system) EAC TR TC 004/2011 Eurasian conformity: safety of low voltage equipment TP TC 020/2011 Eurasian conformity: electromagnetic compatibility of technical

meansApproval CCC GB Standard 12350-2009 cULus UL 61800-5-1 for USA and Canada (requirements of the CSA 22.2 No. 14)

Industrial Control Equipment, Lenze File No. E132659

Protection of persons and device protectionDegree of protection IP55 EN 60529 Type 4 indoor only

Type 12NEMA 250 Dependent on the configuration

Insulation resistance Overvoltage category III EN 61800-5-1 Site altitude 0 … 2000 m above sea level Overvoltage category II EN 61800-5-1 Site altitude more than 2000 m above sea level:

External measures for compliance with the overvoltage category IIare required, e.g. connection of an isolating transformerupstream ,connection of an overvoltage protection systemupstream

Protective insulation of control circuits Safe mains isolation via double/reinforced

insulation for digital inputs and outputsEN 61800-5-1 Site altitude 0 … 2000 m above sea level

Upstream connection of overvoltage protectiondevice

EN 61800-5-1 Site altitude more than 2000 m above sea level:Additional external separating measures are necessary forpurposes of safe separation.

Protective measures against Short circuit EN 61800−5−1 To a limited extent, fault acknowledgement necessary Earth fault EN 61800−5−1 To a limited extent, fault acknowledgement necessary Overvoltage Yes Motor stalling Yes Overtemperature of motor I2 xt-monitoringLeakage current > 3.5 mA AC, > 10 mA DC EN 61800-5-1 Please observe regulations and safety instructions! Equipotential bonding Additional M5 thread with terminal at the terminal box for

connecting another PE cable (up to max. 6 mm2 )Total fault current Residual current operated switch 30 mA, Type B In TN power supply systemsCyclic mains switching 3 times a minute, max. 20 times per hour Mains switching 3 times in one minute must be followed by a

pause of 9 minutes.Starting current 5.6 A mains power-on current

Technical dataStandards and operating conditionsProtection of persons and device protection

46

EMC dataActuation on public supply systems Implement measures to limit the radio

interference to be expected: The machine or plant manufacturer is responsible for compliance

with the requirements for the machine/plant! < 1 kW: with mains choke EN 61000-3-2 > 1 kW at mains current ≤ 16 A: without

additional measures

Mains current > 16 A: with mains choke or mainsfilter, with dimensioning for rated power. Rsce ≥120 is to be met.

EN 61000-3-12 RSCE: short-circuit power ratio at the connection point of themachine/plant to the public network.

Noise emission Category C2 EN 61800-3 Noise immunity Meets requirement in compliance with EN 61800-3

Environmental conditionsClimate 1K3 ( -30 °C ... +60 °C) EN 60721-3-1 Storage, < 3 months 1K3 ( -30 °C ... +40 °C) EN 60721-3-1 Storage, > 3 months 2K3 ( -30 °C ... +70 °C) EN 60721-3-2 Transport 3K3 ( -30 °C ... +40 °C)

In the case of very low-temperature applicationswithout condensation

EN 60721-3-3 operation

Site altitude 0 … 1000 m a.m.s.l. Without power reduction 1000 … 4000 m a.m.s.l. Reduce rated output current by 5 %/1000 mDegree of pollution Degree of pollution 2 EN 61800-5-1 Vibration resistance 2M2 EN 60721-3-2 Transport 3M4 EN 60721-3-3 operationVibration severity A EN 60034-14

Electrical supply conditionsPossibility of connection to different types of mains power supply enables worldwide use.The following is supported:• 3-phase mains connection 400 V• 3-phase mains connection 480 VType of mains power supply TT Mains power supplies with earthed start point

Voltage against earth: max. 300 V TN

Technical dataStandards and operating conditions

Electrical supply conditions

47

Radial forces and axial forcesPermissible radial forceThe calculation of the permissible radial force must take account of the additional load factorfw.

Frad, perm = fw x Frad,max

Permissible axial forceIf there is no radial force, the maximum axial force is 50% of the value in the table Frad,max

Fax, zul = 0.5 x Frad,max.

Application of forces

Fax

Frad Frad

Fax

l x l

x

Additional load factor fw on the drive shaft

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

1.4

1.2

1

0.8

0.6

0.4

x/l

fw

Solid shaftHollow shaft

Technical dataRadial forces and axial forces

48

The values given in the tables refer to the centre shaft end force application point and areminimum values calculated according to the most unfavourable conditions (force applicationangle, mounting position, direction of rotation). The values were calculated with a loadcapacity of c= 1.3 and an input speed of 1400 rpm.

In case of different operating conditions, considerably higher forces can betransmitted. Please contact Lenze.

A hollow shaft with shrink disc (SAR/SBR/SCR/SDR/SAK/SCK) requires a check byLenze.

Max. radial force, gearbox with hollow shaft (HAR/HBR/HAK)Gearbox Output speed n2 [rpm]

1000 630 400 250 160 100 63 40 25 ≤ 16 Max. radial force Frad,max [N]

g500-B45 900 1200 2200 2500 2800 3000 3000 3000 3000 3000g500-B110 1000 2200 2600 3000 3300 3600 3600 3600 3600 3600g500-B240 1500 2300 3800 4500 5100 6200 7400 7800 7800 7800g500-B450 3000 3800 4500 5200 5200 5500 7000 9000 9000 9000g500-B600 3500 4000 4700 5400 5600 6000 8000 9400 9500 9500g500-B820 4000 4200 5400 5800 6000 7000 9000 9800 10200 10200g500-B1500 3700 5000 6000 7000 8000 9000 10500 13000 16000 16000g500-B2700 4400 5700 7000 8200 9400 10600 12200 15000 18000 21900g500-B4300 5000 6600 8000 9000 10500 12000 15500 21000 27900 35100

Max. radial force, gearbox with solid shaft, without flange (VAR/VBR)Gearbox Output speed n2 [rpm]


g500-B45 900 1200 1800 2100 2400 2800 3000 3000 3000 3000g500-B110 1000 1800 2100 2500 2700 3000 3000 3000 3000 3000g500-B240 1500 2400 3000 3600 4500 5000 6000 6500 6500 6500g500-B450 2000 2800 3600 3900 4300 5000 6000 7600 7800 7800g500-B600 2500 3200 4000 4700 5400 6700 8300 9000 9000 9000g500-B820 5200 6000 8200 9800 11000 11000 11000 11000 11000 11000g500-B1500 6300 8200 10000 11500 13000 16000 16000 16000 16000 16000g500-B2700 6600 8500 10400 12000 14000 16500 20100 22700 25500 27500g500-B4300 7300 9500 11600 13300 14900 17300 20800 25700 32200 40000

Max. radial force, gearbox with solid shaft and flange (HAK)Gearbox Output speed n2 [rpm]


g500-B45 900 1200 1800 2100 2400 2800 3000 3000 3000 3000g500-B110 1000 1800 2100 2500 2700 3000 3000 3000 3000 3000g500-B240 2400 3600 5200 6000 6500 6500 6500 6500 6500 6500g500-B450 3000 4000 4700 5100 5600 6400 7700 7800 7800 7800g500-B600 3,400 4100 5000 5300 6000 7300 9000 9000 9000 9000g500-B820 6000 7000 8900 10200 11000 11000 11000 11000 11000 11000g500-B1500 7000 9000 11000 12000 13000 15000 16000 16000 16000 16000g500-B2700 8400 10900 13300 14400 15800 17700 20100 22700 25500 27500g500-B4300 9200 11700 14300 15800 17800 20800 24800 29500 35100 40000

Technical dataRadial forces and axial forces

49

Selection tablesNotes on the selection tablesThe selection tables represent the available combinations of gearbox, number of stages, ratioand motor for the mounting position A. They only serve as a rough overview.The following legend shows the layout of the selection tables:

Example ExplanationMmax = 7.0 Nm Max. torque of the drive motor

Mains operation Geared motor Number ofstages

Min. output speed Max. output speed Starting torque n21 M2 n2 M2 Ma,1 Ma,1 J i g500- MSEMA

Nm rpm Nm rpm kgcm2 97 9.0 501 9.0 34 35 4.5 5.185 B110 063-42 2 93 9.0 481 9.0 36 36 4.0 5.411 B45 063-42 2 84 10 436 10 40 40 4.4 5.963 B110 063-42 2 80 10 418 10 41 41 4.0 6.222 B45 063-42 2

Number of

gear stages

Product name of themotor

Gearbox product name Ratio Moment of inertia

Without brake

Maximum permissible starting torquethat is available for up to 500,000 switching cycles

Maximum permissible starting torquethat is available for up to 20 million switching cycles

Output torque Maximum output speed Output torque Minimum output speed

Torque characteristic at the motorMSEMA063-42 MSEMA080-32

876543210

0 500 1000 1500 2000 2500 3000r/min

Nm

25

20

15

10

5

00 500 1000 1500 2000 2500 3000

r/min

Nm

Output torque Starting torque

Technical dataSelection tables

50

MMax. = 7 NmMains operation Geared motor Number of

stagesMin. output speed Max. output speed Starting torque

n21 M2 n2 M2 Ma, 1 Ma, 2 J i g500- MSEMA

rpm Nm rpm Nm Nm Nm kgcm² 97 9.0 501 9.0 34 35 4.5 5.185 B110 063-42 293 9.0 481 9.0 36 36 4.0 5.411 B45 063-42 284 10 436 10 40 40 4.4 5.963 B110 063-42 280 10 418 10 41 41 4.0 6.222 B45 063-42 270 12 366 12 43 47 3.9 7.111 B45 063-42 270 12 366 12 47 47 4.2 7.111 B110 063-42 261 14 318 14 44 54 3.9 8.178 B45 063-42 261 14 318 14 54 54 4.1 8.178 B110 063-42 255 15 286 15 45 56 3.8 9.101 B45 063-42 255 15 286 15 61 61 4.0 9.101 B110 063-42 248 17 248 17 45 56 3.8 10.466 B45 063-42 248 17 248 17 70 70 4.0 10.466 B110 063-42 244 19 227 19 76 76 4.0 11.449 B110 063-42 243 19 223 19 45 56 3.8 11.640 B45 063-42 239 21 205 21 84 84 3.9 12.698 B110 063-42 237 22 194 22 45 56 3.8 13.386 B45 063-42 234 24 178 24 90 97 3.9 14.603 B110 063-42 233 25 173 25 100 100 4.3 15.008 B240 063-42 233 25 172 25 45 56 3.8 15.111 B45 063-42 232 26 167 26 92 103 3.8 15.556 B110 063-42 230 28 154 28 112 112 4.1 16.857 B240 063-42 229 29 150 29 45 56 3.8 17.378 B45 063-42 228 30 145 30 96 119 3.8 17.889 B110 063-42 228 30 145 30 119 119 4.7 17.885 B450 063-42 326 32 136 32 127 127 4.1 19.143 B240 063-42 226 32 134 32 45 56 3.7 19.365 B45 063-42 226 33 133 33 100 125 3.8 19.556 B110 063-42 225 33 131 33 132 132 4.7 19.831 B450 063-42 323 37 117 37 45 56 3.8 22.270 B45 063-42 222 37 116 37 104 130 3.8 22.489 B110 063-42 222 38 114 38 152 152 4.4 22.813 B450 063-42 320 42 104 42 45 50 3.7 25.051 B45 063-42 220 42 103 42 108 119 3.8 25.185 B110 063-42 220 42 103 42 168 168 4.4 25.294 B450 063-42 319 45 97 45 179 179 3.9 26.878 B240 063-42 217 48 90 48 45 50 3.7 28.808 B45 063-42 217 48 90 48 110 121 3.8 28.963 B110 063-42 216 51 85 51 203 203 3.9 30.522 B240 063-42 216 53 81 53 108 119 3.7 31.919 B110 063-42 215 56 78 56 202 222 3.9 33.433 B240 063-42 214 60 71 60 242 242 4.0 36.373 B450 063-42 314 61 71 61 110 121 3.7 36.707 B110 063-42 213 62 70 62 106 133 3.8 37.400 B110 063-42 213 63 68 63 229 252 3.8 37.967 B240 063-42 213 67 65 67 80 88 3.7 40.000 B110 063-42 212 67 64 67 268 268 4.0 40.330 B450 063-42 312 72 60 72 234 258 3.8 43.267 B240 063-42 211 75 57 75 273 301 3.9 45.245 B450 063-42 311 76 57 76 92 101 3.7 46.000 B110 063-42 210 80 54 80 110 121 3.8 48.167 B110 063-42 2


51


Min. output speed Max. output speed Starting torque n21 M2 n2 M2 Ma, 1 Ma, 2 J i g500- MSEMA

rpm Nm rpm Nm Nm Nm kgcm² 10 82 53 82 240 264 3.8 49.133 B240 063-42 210 83 52 83 303 333 3.9 50.167 B450 063-42 39.6 87 50 87 233 256 3.8 52.510 B240 063-42 29.0 93 46 93 373 373 4.2 56.154 B450 063-42 38.4 99 44 99 240 264 3.8 59.630 B240 063-42 28.2 101 43 101 110 121 3.7 61.045 B110 063-42 28.1 103 42 103 414 414 4.2 62.262 B450 063-42 37.5 112 39 112 151 167 3.7 67.113 B240 063-42 27.5 112 39 112 408 449 4.0 67.513 B600 063-42 37.4 111 38 111 240 300 3.8 68.459 B240 063-42 36.6 127 34 127 172 189 3.7 76.213 B240 063-42 26.6 127 34 127 110 121 3.7 76.500 B110 063-42 26.5 126 33 126 240 300 3.8 77.741 B240 063-42 36.2 136 32 136 433 476 3.9 81.937 B600 063-42 35.8 142 30 142 240 300 3.8 87.563 B240 063-42 35.6 149 29 149 450 563 3.9 89.534 B450 063-42 35.1 161 26 161 240 300 3.8 99.437 B240 063-42 35.1 165 26 165 450 563 3.9 99.274 B450 063-42 34.5 185 23 185 450 495 3.9 111.372 B450 063-42 34.4 184 23 184 240 300 3.7 113.673 B240 063-42 34.4 193 22 193 600 660 3.9 116.175 B600 063-42 34.1 205 21 205 450 495 3.9 123.487 B450 063-42 33.9 209 20 209 240 300 3.7 129.087 B240 063-42 33.6 234 18 234 600 660 3.9 140.995 B600 063-42 33.5 240 18 240 450 495 3.8 144.128 B450 063-42 33.5 236 18 236 240 300 3.7 145.674 B240 063-42 33.4 246 18 246 820 902 3.9 148.000 B820 063-42 33.2 266 16 266 450 495 3.8 159.807 B450 063-42 33.1 272 16 272 600 660 3.9 163.810 B600 063-42 33.1 268 16 268 240 300 3.7 165.426 B240 063-42 33.1 275 16 275 820 902 3.9 165.467 B820 063-42 32.9 291 15 291 450 495 3.8 174.919 B450 063-42 32.9 296 15 296 600 660 3.8 178.224 B600 063-42 32.8 299 14 299 820 902 3.9 179.618 B820 063-42 32.6 322 13 322 450 495 3.8 193.948 B450 063-42 32.6 330 13 330 600 660 3.9 198.805 B600 063-42 32.5 334 13 334 820 902 3.9 200.816 B820 063-42 32.3 372 12 372 450 495 3.7 223.563 B450 063-42 32.3 377 11 377 820 902 3.8 227.045 B820 063-42 32.1 412 10 412 450 495 3.7 247.882 B450 063-42 32.0 418 10 418 600 660 3.8 251.299 B600 063-42 32.0 422 10 422 820 902 3.8 253.841 B820 063-42 3


52

MMax. = 20 NmMains operation Geared motor Number of

stagesMin. output speed Max. output speed Starting torque

n21 M2 n2 M2 Ma, 1 Ma, 2 J i g500- MSEMA

rpm Nm rpm Nm Nm Nm kgcm² 140 17 729 17 68 68 29 3.565 B240 080-32 2100 24 520 24 95 95 30 5.002 B450 080-32 397 25 501 25 69 86 27 5.185 B110 080-32 284 28 436 28 72 90 27 5.963 B110 080-32 280 30 416 30 119 119 27 6.257 B240 080-32 273 33 378 33 131 131 28 6.883 B240 080-32 270 34 366 34 77 96 26 7.111 B110 080-32 264 37 333 37 149 149 28 7.817 B240 080-32 261 39 318 39 81 101 26 8.178 B110 080-32 255 43 286 43 84 105 26 9.101 B110 080-32 254 44 279 44 177 177 29 9.315 B450 080-32 349 49 252 49 196 196 29 10.328 B450 080-32 348 50 248 50 89 111 26 10.466 B110 080-32 244 54 227 54 90 113 26 11.449 B110 080-32 241 57 215 57 208 230 27 12.081 B240 080-32 241 58 214 58 231 231 29 12.143 B820 080-32 339 60 205 60 90 113 26 12.698 B110 080-32 237 65 190 65 217 261 27 13.719 B240 080-32 234 69 178 69 90 113 26 14.603 B110 080-32 233 71 173 71 223 279 27 15.008 B240 080-32 232 74 167 74 92 115 26 15.556 B110 080-32 231 78 159 78 311 311 27 16.349 B450 080-32 330 80 154 80 240 300 26 16.857 B240 080-32 228 85 145 85 96 120 26 17.889 B110 080-32 228 85 145 85 340 340 27 17.885 B450 080-32 327 89 139 89 354 354 28 18.655 B820 080-32 326 91 136 91 240 300 26 19.143 B240 080-32 226 93 133 93 100 125 26 19.556 B110 080-32 225 94 131 94 377 377 27 19.831 B450 080-32 324 98 126 98 240 300 26 20.650 B240 080-32 224 99 125 99 396 396 28 20.857 B820 080-32 322 107 116 107 104 130 26 22.489 B110 080-32 222 108 114 108 425 433 27 22.813 B450 080-32 321 111 111 111 240 300 26 23.450 B240 080-32 220 120 103 120 450 481 27 25.294 B450 080-32 319 128 97 128 240 300 26 26.878 B240 080-32 218 133 93 133 450 531 27 27.945 B450 080-32 317 141 87 141 494 565 27 29.744 B600 080-32 317 141 87 141 494 565 27 29.745 B820 080-32 316 145 85 145 240 300 26 30.522 B240 080-32 216 147 84 147 450 563 26 30.985 B450 080-32 315 159 78 159 240 264 26 33.433 B240 080-32 214 173 71 173 450 563 26 36.373 B450 080-32 314 176 70 176 518 570 26 36.999 B600 080-32 314 176 70 176 518 570 27 37.000 B820 080-32 313 180 68 180 240 264 26 37.967 B240 080-32 212 192 64 192 450 563 26 40.330 B450 080-32 312 199 62 199 600 750 27 41.940 B600 080-32 312 206 60 206 240 264 26 43.267 B240 080-32 211 215 57 215 450 495 26 45.245 B450 080-32 3


53


Min. output speed Max. output speed Starting torque n21 M2 n2 M2 Ma, 1 Ma, 2 J i g500- MSEMA

rpm Nm rpm Nm Nm Nm kgcm² 10 233 53 233 240 264 26 49.133 B240 080-32 210 238 52 238 450 495 26 50.167 B450 080-32 39.6 249 50 249 233 256 26 52.510 B240 080-32 29.0 267 46 267 450 563 26 56.154 B450 080-32 38.7 274 45 274 820 1025 27 57.662 B820 080-32 38.1 296 42 296 450 563 26 62.262 B450 080-32 37.9 303 41 303 600 750 27 63.822 B600 080-32 37.8 306 40 306 820 1025 27 64.468 B820 080-32 37.5 321 39 321 600 660 26 67.513 B600 080-32 37.3 327 38 327 450 563 26 68.788 B450 080-32 37.0 343 36 343 600 750 27 72.170 B600 080-32 36.7 356 35 356 1050 1155 27 74.963 B1500 080-32 36.6 362 34 362 450 563 26 76.271 B450 080-32 36.2 389 32 389 600 660 26 81.937 B600 080-32 36.1 393 31 393 1016 1118 27 82.762 B1500 080-32 35.6 425 29 425 450 563 26 89.534 B450 080-32 35.6 426 29 426 600 660 26 89.772 B600 080-32 35.5 432 29 432 1117 1229 27 90.978 B1500 080-32 35.5 437 28 437 820 1025 26 91.939 B820 080-32 35.1 471 26 471 450 563 26 99.274 B450 080-32 35.0 483 26 483 600 750 27 101.760 B600 080-32 34.9 488 25 488 820 1025 26 102.790 B820 080-32 34.5 529 23 529 450 495 26 111.372 B450 080-32 34.4 543 23 543 820 902 26 114.364 B820 080-32 34.4 552 22 552 600 660 26 116.175 B600 080-32 34.0 601 21 601 600 660 26 126.580 B600 080-32 34.0 607 20 607 820 902 26 127.861 B820 080-32 33.6 670 18 670 600 660 26 140.995 B600 080-32 33.4 703 18 703 820 902 26 148.000 B820 080-32 33.4 712 17 712 1500 1650 27 149.949 B1500 080-32 33.1 783 16 783 1500 1650 27 164.833 B1500 080-32 33.1 786 16 786 820 902 26 165.467 B820 080-32 32.8 853 14 853 820 902 26 179.618 B820 080-32 32.8 864 14 864 1500 1650 27 181.983 B1500 080-32 32.5 950 13 950 1500 1650 27 200.048 B1500 080-32 32.5 954 13 954 820 902 26 200.816 B820 080-32 32.2 1093 11 1093 1500 1650 26 230.035 B1500 080-32 32.0 1201 10 1201 1500 1650 26 252.869 B1500 080-32 3


54

Dimensions

Basic dimensions

Notes on the basic dimensionsThe following legend shows the layout of the dimension sheets:

Example Explanationg500-B110 GearboxesGearbox design: hollow shaft, with foot (HBR) Gearbox version ^ 15

Motor MSEMA

063-42 080-32

Table content Explanation Total length L Total length of the drive without brake Motor length LB Length of the motor without brake Length of motor options Δ L Additional length (with brake) Motor diameter AC Motor diameter Motor/connection distance AD Distance from motor center to connector end

If the mounting area (foot support) towards the motor is longer than thegearbox foot, some motors collide with the mounting area!For an accurate check of the geometrical data, Lenze recommends the use ofthe »Product Finder« at www.Lenze.com.

Technical dataDimensions

Basic dimensions

55

g500-B45Gearbox design: hollow shaft, with foot (HAR/HBR/HAK)

Motor MSEMA

063-42Total length L mm 332Motor length LB mm 200Length of motor options Δ L mm 40Motor diameter AC mm 123Motor/connection distance AD mm 141

Technical dataDimensionsBasic dimensions

56

g500-B45Gearbox design: hollow shaft with shrink disc, with foot (SAR/SBR/SAK)

Motor MSEMA



Basic dimensions

57

g500-B45Gearbox design: solid shaft, with foot (VAR/VBR/VAK)

Motor MSEMA



58


Motor MSEMA

063-42 080-32Total length L mm 383 426Motor length LB mm 183 226Length of motor options Δ L mm 40 73Motor diameter AC mm 123 156Motor/connection distance AD mm 141 159


Basic dimensions

59


Motor MSEMA



60


Motor MSEMA



Basic dimensions

61


Motor MSEMA



62


Motor MSEMA



Basic dimensions

63


Motor MSEMA



64


Motor MSEMA



Basic dimensions

65


Motor MSEMA



66


Motor MSEMA



Basic dimensions

67


Motor MSEMA



68


Motor MSEMA



Basic dimensions

69


Motor MSEMA



70


Motor MSEMA



Basic dimensions

71


Motor MSEMA



72


Motor MSEMA



Basic dimensions

73


Motor MSEMA



74


Motor MSEMA



Basic dimensions

75


Motor MSEMA



76

Weights

Basic weights

Weights with oil filling for mounting position A, all values are approximate4Additional weights ^ 77 must be observed!

2-stage gearboxGeared motor MSEMAXX063-42 MSEMAXX080-32g500-B45 m kg 9,0 -g500-B110 m kg 10,6 17,2g500-B240 m kg 14,9 21,5

3-stage gearboxGeared motor MSEMAXX063-42 MSEMAXX080-32g500-B240 m kg 15,1 -g500-B450 m kg 18,1 24,7g500-B600 m kg 36,2 42,8g500-B820 m kg 41,3 47,9g500-B1500 m kg - 78,2

Additional weights

GearboxGearbox g500-B45 g500-B110 g500-B240 g500-B450Solid shaft m kg 0.4 0.5 1.4 1.0Shrink disc m kg 0.2 0.2 0.7 0.6Flange m kg 0.3 0.4 0.7 0.9

Gearbox g500-B600 g500-B820 g500-B1500 g500-B2700 g500-B4300Solid shaft m kg 1.5 1.9 3.7 6.0 15.5Shrink disc m kg 0.6 1.2 1.7 2.3 4.3Flange m kg 6.1 6.1 11.5 15.0 29.0

MotorsMotor MSEMAXX063-42 MSEMAXX080-32Brake Spring pressure - holding brake m kg 0,9 1.5 Manual release lever m kg 0.03 0.04Brake resistors Internal m kg 0.05 0.05 External m kg 0.17 0.17

Technical dataWeights

Additional weights

77

Product extensions

Torque platesThe torque support is usually effected by means of the foot or flange. The torque plates thatcan be fitted are another possibility. In this case, the torque support is provided only via onepoint and is suitable for shaft-mounted gearboxes, among other things. Supplied rubberbuffers ensure a stress-free installation and absorb slight impacts.The torque plates are available in two versions, for being installed at the existing threadedpitch circle or for the foot at the gearbox.

In addition, torque support for the g500-B45 gearbox can be effected via the holding fixture ofthe housing which is integrated on both sides.

Types

Torque plate on threaded pitch circleCan be mounted on both sides

Torque plate on housing foot

Only available for g500-B45 gearboxRubber buffer for integrated torque supportCan be mounted on both sides

Product extensions

78

Torque plate on threaded pitch circleg500-B45 ...B110

Gearbox Dimensions Mass a4 a8 a9

d D p8 p9 k6m

mm mm mm mm mm mm mm mm kgg500-B45 12.0 100 8.0 8.0 20.0 115 42.0 9.0 0.3g500-B110 13.0 110 9.0 10.0 25.0 128 54.0 11.0 0.5

Product extensionsTorque plates

79

g500-B820 ... B1500

Gearbox Dimensions Massa4 a7 a8 a9 b4 d D k6 m

mm mm mm mm mm mm mm mm kgg500-B820 38.0 28.0 200 31.5 40.0 20.0 50.0 20.5 2.5g500-B1500 44.0 32.0 250 36.0 46.0 25.0 65.0 24.0 4.5


80

Torque plate at housing footg500-B240

g500-B450

Gearbox Mass m kgg500-B240 2.4g500-B450 1.1


81

g500-B600 ... B4300

Gearbox Dimensions Mass d a8 b8 a4 b4 a7 m

mm mm mm mm mm mm kgg500-B600 16.4 192 40.0 55.0 60.0 18.0 2.8g500-B820 16.4 200 45.0 55.0 60.0 25.0 3.0g500-B1500 16.4 250 52.5 55.0 60.0 25.0 4.3g500-B2700 25.0 300 60.0 72.0 80.0 30.0 10.0g500-B4300 25.0 350 70.0 92.0 100 40.0 13.0


82

Rubber buffer for torque plateg500-B45


83

Shaft coversThe hoseproof hollow shaft cover protects the hollow shaft from objects falling in. It is sealedby a flat gasket between cover and housing. Thus, the hollow shaft is protected from dust andwater jets.The cover is loosely enclosed and can be mounted on both sides of the hollow shaft bore.

The optional shrink disc cover is provided for the shrink disc to be protected from contact.

Types

Hollow shaft cover, hoseproof Shrink disc cover

Product extensionsShaft covers

84

Hoseproof hollow shaft coverg500-B45 .... B4300

Product Dimensions Mass k11 m

mm kgg500-B45 55.0 0.1g500-B110 65.0 0.1g500-B240 75.0 0.1g500-B450 79.5 0.2g500-B600 90.0 0.3g500-B820 97.0 0.3g500-B1500 113 0.6g500-B2700 131 0.6g500-B4300 161 0.8


85

Shrink disc coverg500-B45 ... B4300

Product Dimensions Mass g3 k11 m mm mm kgg500-B45 65.0 87.5 0.1g500-B110 79.0 97.5 0.1g500-B240 90.0 111 0.1g500-B450 90.0 108 0.1g500-B600 110 124 0.1g500-B820 110 131 0.1g500-B1500 128 148 0.2g500-B2700 155 171 0.3g500-B4300 188 205 0.4


86

Motor connectionThe QUICKON connection enables fast and easy connection of motors. The equipment is easyto cable by means of a connecting cable with the QUICKON nut.

QUICKON nuts and QUICKON connectors with QUICKON nuts are available asaccessories.

Mains connection X3Pin assignment for QUICKON connectorContact

Name Meaning

1 L1 Mains connection Phase L1 1

2

3

PE2 L2 Mains connection Phase L23 L3 Mains connection Phase L34 PE PE conductor

Pin assignment for M15 connectorContact

Name Meaning

1 L1 Mains connection Phase L1

2 3

A B

1 +

2 L2 Mains connection Phase L23 L3 Mains connection Phase L3PE PE PE conductorA Not assignedB Note for the orientation of a right-angle plug:The position of the contact "2" at the terminal box is in the direction of the terminal box cover.

Terminal assignment in the terminal boxContact

Name Meaning

1 L1 Mains connection Phase L12 L2 Mains connection Phase L23 L3 Mains connection Phase L3PE PE PE conductor

Control connections with M12 connectorsVia the digital inputs of the two M12 control connections, it is possible to switch betweendifferent speeds and directions of rotation. Up to 5 different speed settings (e. g. creep speedand normal speed in both directions, as well as stop) can thus be selected. In addition, theoperating state is indicated via a digital output.

NOTICEIn the "DI/DO-GND bridged" version, the masses of the control terminal X1 and X2 (GND-I andGND-O) are connected to each other. If only one speed is used, the connection to X2 issufficient.

Control terminal X1Pin assignment for M12 connector A coded, pinsContact

Name Meaning

1 n.c.

1

2

4

32 DI2 Digital input 23 GND-I Mass of digital input4 DI1 Digital input 1

Product extensionsMotor connection

87

Control terminal X2Pin assignment for M12 connector A coded, pinsContact

Name Meaning

1 24V 24 V-supply (DO1 supply)

1

2

4

32 DI3 Digital input 3 (reference X1;3 = GND-I)3 GND-O Mass of digital output4 DO1 Digital output 1

Product extensionsMotor connection

88

Brakes

Spring-applied brakesMotors with brake are equipped with a spring-applied brake. It becomes active when thesupply voltage is switched off (closed-circuit principle).

FeaturesDesigns Standard 1 x 106 switching cycles, repeating

1 x 106 switching cycles, repeating LongLife 10 x 106 Switching cycles, repeating

15 x 106 Switching cycles, repeatingTriggering Via internal electronics

Holding brake, active when equipment deenergisedEnclosure Without manual release lever IP55 With manual release lever IP54Friction lining Asbestos-free, low-wear design

Permissible friction energy

1816

141008

06

12

1 10 100 1000 1000010

100

1000

10000

100000

1000000

S [h ]h

-1

Q [J

]

2520

Q Switching energy per switching cycleSh Switching rate

06 ... 25 Brake size

Assignment of the brakeMotor MSEMABR063-42 MSEMABR080-32Brake size 06 08Characteristic torque Standard Nm 4.0 8.0 LongLife Nm 4.0 8.0

Product extensionsBrakes

Spring-applied brakes

89

Rated data with standard braking torqueMotor MSEMABR063-42 MSEMABR080-32Brake size 06 08

Power input Pin kW 0.020 0.025

Braking torqueat output speed

100 rpm MB Nm 4.00 8.00

1000 rpm MB Nm 3.70 7.20

1200 rpm MB Nm 3.60 7.00

1500 rpm MB Nm 3.50 6.80

1800 rpm MB Nm 3.40 6.70

2600 rpm MB Nm 3.20 6.30

Maximum switching energyat output speed

100 rpm QE KJ 3.00 7.50

1000 rpm QE KJ 3.00 7.50

1200 rpm QE KJ 3.00 7.50

1500 rpm QE KJ 3.00 7.50

1800 rpm QE KJ 3.00 7.50

2600 rpm QE KJ 3.00 7.50

Transition operating frequency Shü 1/h 79.0 50.0

Manual release leverBy using the manual release lever, the brake can be released manually in deenergisedoperating state. The manual release makes positioning and maintenance work easier.

Please specify the position of the manual release lever (3,4 or 5) when ordering.Manual release lever and terminal box are not possible in the same position (2)!

Δkk5d12

h 5

2 4

3

5Motor Brake size Dimensions k5 Δ k h5 d12

mmMSEMABR063-42 06 178 29 107 13MSEMABR080-32 08 224 27 116 13

Product extensionsBrakesSpring-applied brakes

90

Brake resistorsThe Lenze Smart Motor can be braked in a guided manner along a ramp. If large amounts ofregenerative energy are produced during braking, they must be absorbed by a brake resistor.In addition to a brake resistor (10 W) mounted inside the terminal box, another brake resistor(20 W) can also be connected externally alongside the terminal box via the terminal X4.These brake resistors are mounted and parameterized at the factory.

NOTICEDo not fall below the minimally connectable brake resistance of 180 Ω at the terminal "X4".If an external brake is used, the power can be increased from 20 W to max. 40 W if themedium speed is > 1000 rpm (arithmetic mean of the process speeds in relation to the motorspeed, without standstill).

Motor MSEMA063-42MSEMA080-32

Brake resistor Internal External Order code ERBU390R020W Rated resistance Ω 400 390 Rated power W 10 20 Thermal capacity kWs 0.100 0.250 Mass kg 0.05 0.17

Terminal box dimensions with external brake resistor

Product extensionsBrake resistors

91

Accessories

OverviewNFC adapter

QUICKON connectorQUICKON nut QUICKON connector with nut

M15 connectorM15 connector

NFC adapterThe settings of the Lenze Smart Products can be made with an NFC-capable Androidsmartphone or a PC. If a PC is used to make the settings, the »EASY Starter« engineering toolmust be used to do this (»EASY Advanced« software licence). Communication takes place viathe NFC adapter. The adapter is connected to the PC at the USB interface.

NFC adapterVersion VPE Order code Piece Voltage supply on the input side via USB connection of the PCDiagnostic LEDshot plug-capable

1 EZAETF001

AccessoriesNFC adapter

92

QUICKON connectorNuts for QUICKON connectionFor fast and easy QUICKON connection, the following nuts (counterparts) can be fitted to theconnecting cable. No special tools are needed for installation, only standard tools for strippingthe cable.

NOTICEIn the case of the capability for frequent connections (>10 times) a QUICKON connector withnut must be used.

QUICKON nut QUICKON connector with QUICKON nut

QUICKON connector, 4-poleType VPE Order code

Piece QUICKON nut Cable diameter: 6 … 10 mm 1 EWS0088 Cable diameter: 9 … 14 mm 1 EWS0089QUICKON connector with QUICKON nut Can be plugged in and disconnected safe from touch Cable diameter: 6 … 10 mm 1 EWS0090 Cable diameter: 9 … 14 mm 1 EWS0091

UMCLN_SGG_100181The following connector can be mounted to the connecting cable for the M15 connection.

M15 connectorType VPE Order code Piece Connection cross-section: 2.5 mm2

Can be assembled in the fieldPlastics without shieldingCrimp sockets included in the scope of supply

5 EWS0109/M

AccessoriesUMCLN_SGG_100181

93

Product codesGearbox product codeExample G 50 A B 045 M H B R 1 C 1AProduct type Gearboxes G Product family 50

Generation AB

Gearbox type Bevel gearbox B Output torque 45 Nm 045 110 Nm 111 240 Nm 124 450 Nm 145 600 Nm 160 820 Nm 182 1500 Nm 215 2700 Nm 227 4300 Nm 243 8000 Nm 280 13000 Nm 313 20000 Nm 320 Type of construction Geared motor M Gearboxes N Shaft type Solid shaft with featherkey V Hollow shaft with keyway H Hollow shaft with shrink disc S Housing type Foot mounting + centering A Foot mounting B With centering C Threaded pitch circle D Flange mounting Without flange R Flange with through holes K Number of stages 2-stage 2 3-stage 3 Motor mounting Motor integrated C

IEC adapter with jaw coupling NT

IEC adapter with plug-in hollowshaft

H

NEMA adapter with jaw coupling A NEMA adapter with plug-in

hollow shaft B

Servo motor adapter with plug-inhollow shaft

S

Servo motor adapter with jawcoupling

EDG

Drive size

1A...

H08...82

Product codes

94

Motor product codeExample M S E MA XX 063 - 4 2 C1 C

Meaning Variant Product codeProduct family Motor M Product type Smart Motor S Cooling Integral fan E Internal key MA Built-on accessories Without built-on

accessories XX

Brake BR Size 063

080

Overall length - 34

Number of pole pairs 4-pole motors 2 Design types Internal key C1 Approval CE C CE; cULus L CE; CCC 3 CE; cULus; CCC 5

Product codes

95

Motor data

Rated dataMotor MSEMA063-42 MSEMA080-32Mains voltage UN V 3 400 ... 480 AC 3 400 ... 480 AC

Rated torque MN Nm 1.75 5.0

Starting torque Ma Nm 7.0 20.0

Adjustment range n1 rpm -2600 ... -500 / 0 / 500 ... 2600

Rated current 400 V IN A 1.0 2.8

480 V IN A 0.8 2.3

Rated power PN kW 0.47 1.36

Power factor cos ϕ 0.99 0.99Efficiency Partial load η75 % % 65.0 73.0 Full load η100 % % 66.0 74.0

Moment of inertia

Without brake J kgcm2 3.700 28.000

With brake JBr kgcm2 3.715 28.061

Mass Without brake m kg 5.9 12.5 With brake mBr kg 6.8 14.0

Motor dataRated data

96

Appendix

Good to know

Approvals/directivesCCC China Compulsory Certification

documents the compliance with the legal product safety requirements of the PR of China - in accordance with Guobiao standards.

CCSAUS CSA certificate, tested according to US and Canada standards

UE Union Européennedocuments the declaration of the manufacturer that EU Directives are complied with.

CEL China Energy Labeldocuments the compliance with the legal energy efficiency requirements for motors, tested according to the PR of China andGuobiao standards

CSA CSA Group (Canadian Standards Association)CSA certificate, tested according to Canada standards

ULEnergyUS CA

Energy Verified CertificateDetermining the energy efficiency according to CSA C390 for products within the scope of energy efficiency requirements in theUSA and Canada

CULUS UL certificatefor products, tested according to US and Canada standards

CURUS UL certificatefor components, tested according to US and Canada standards

EAC Customs union Russia / Belarus / Kazakhstan certificatedocuments the declaration of the manufacturer that the specifications for the Eurasian conformity (EAC) required for placingelectronic and electromechanical products on the market of the entire territory of the Customs Union (Russia, Belarus,Kazakhstan, Armenia and Kyrgyzstan) are complied with.

UL Underwriters Laboratory Listed ProductULLISTED UL Listing approval mark

as proof that the product has been tested and the applicable safety requirements have been confirmed by UL (UnderwritersLaboratory).

UR UL Recognized Component approval markas proof that the UL approved component can be used in a product or system bearing the UL Listing approval mark.

AppendixApprovals/directives

97

Operating modes of the motorOperating modes S1 ... S10 as specified by EN 60034-1 describe the basic stress of an electricalmachine.

In continuous operation a motor reaches its permissible temperature limit if it outputs therated power dimensioned for continuous operation. However, if the motor is only subjected toload for a short time, the power output by the motor may be greater without the motorreaching its permissible temperature limit. This behaviour is referred to as overload capacity.Depending on the duration of the load and the resulting temperature rise, the required motorcan be selected reduced by the overload capacity.

The most important operating modesContinuous operation S1 Short-time operation S2

P

PV

t

t

t

J

P

PVt

t

t

J

tB

Operation with a constant load until the motor reaches the thermalsteady state. The motor may be actuated continuously with its ratedpower.

Operation with constant load; however, the motor does not reach thethermal steady state. During the following standstill, the motor windingcools down to the ambient temperature again. The increase in powerdepends on the load duration.

Intermittent operation S3 Non-intermittent periodic operation S6

P

PVt

t

t

J

tS

tL tB

P

PVt

t

t

J

tS

tL tB

Sequence of identical duty cycles comprising operation with a constantload and subsequent standstill. Start-up and braking processes do nothave an impact on the winding temperature. The steady-state is notreached. The guide values apply to a cycle duration of 10 minutes. Thepower increase depends on the cycle duration and on the load period/downtime ratio.

Sequence of identical duty cycles comprising operation with a constantload and subsequent no-load operation. The motor cools down duringthe no-load phase. Start-up and braking processes do not have animpact on the winding temperature. The steady-state is not reached. Theguide values apply to a cycle duration of 10 minutes. The power increasedepends on the cycle duration and on the load period/idle time ratio.

P Power PV Power loss

t Time tB Load period

tL Idle time tS Cycle duration

ϑ Temperature

AppendixGood to knowOperating modes of the motor

98

EnclosuresThe degree of protection indicates the suitability of a motor for specific ambient conditionswith regard to humidity as well as the protection against contact and the ingress of foreignparticles. The degrees of protection are classified by EN 60529.

The first code number after the code letters IP indicates the protection against the ingress offoreign particles and dust. The second code number refers to the protection against theingress of humidity.Code number 1 Degree of protection Code number 2 Degree of protection0 No protection 0 No protection1 Protection against the ingress of foreign particles d >

50 mm. No protection in case of deliberate access.1 Protection against vertically dripping water (dripping

water).2 Protection against medium-sized foreign particles,

d > 12 mm, keeping away fingers or the like.2 Protection against diagonally falling water (dripping

water), 15 ° compared to normal service position.3 Protection against small foreign particles d > 2.5 mm.

Keeping away tools, wires or the like.3 Protection against spraying water, up to 60 ° from

vertical.4 Protection against granular foreign particles, d > 1 mm,

keeping away tools, wire or the like.4 Protection against spraying water from all directions.

5 Protection against dust deposits (dust-protected),complete protection against contact.

5 Protection against water jets from all directions.

6 Protection against the ingress of dust (dust-proof),complete protection against contact.

6 Protection against choppy seas or heavy water jets(flood protection).

AppendixGood to know

Enclosures

99

Ö Lenze Drives GmbH Postfach 10 13 52, D-31763 Hameln Breslauer Straße 3, D-32699 Extertal Germany HR Lemgo B 6478Ü +49 5154 82-0Ø +49 5154 82-2800Ù [email protected]Ú www.lenze.com

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