mad_maf+projectplanning.pdf

Rexroth IndraControl VCP 20

IndustrialHydraulics

Electric Drivesand Controls

Linear Motion and Assembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

Rexroth IndraDyn A SeriesAsynchronous Motors MAD/MAF

R911295781Edition 02

Project Planning Manual

About this Documentation DOK-MOTOR*-MAD/MAF****-PR01-EN-P

Rexroth IndraDyn A Series

Rexroth IndraDyn A SeriesAsynchronous Motors MAD/MAF

Project Planning Manual

DOK-MOTOR*-MAD/MAF****-PR02-EN-P

29578102_Book.doc Document Number 120-1500-B321-02/EN

This documentation explains product features and applications, technical data as well as

conditions and limits for operation. provides guidelines for product selection, application, handling and

operation.

Description ReleaseDate

Notes

DOK-MOTOR*-MAD/MAF****-PR01-EN-P 11.2003 1st edition

DOK-MOTOR*-MAD/MAF****-PR02-EN-P 02.2005 1st reprint

Bosch Rexroth AG, 2004Copying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).

The specified data is for product description purposes only and may notbe deemed to be guaranteed unless expressly confirmed in the contract.All rights are reserved with respect to the content of this documentationand the availability of the product.

Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main

Tel +49 (0)93 52 / 40-0 Tx 68 94 21 Fax +49 (0)93 52 / 40-48 85http://www.boschrexroth.com/Dept. EDM1 (FS)

This document has been printed on chlorine-free bleached paper.

Title

Type of Documentation

Document Typecode

Internal File Reference

Purpose of Documentation

Record of Revisions

Copyright

Validity

Published by

Note

Rexroth IndraDyn A Table of Contents I

Table of Contents

1 Introduction to the Product 1-11.1 About this Documentation............................................................................................................. 1-2

Additional Components ........................................................................................................... 1-3Feedback ................................................................................................................................. 1-3Standards ................................................................................................................................ 1-3

2 Important directions for use 2-12.1 Appropriate use ............................................................................................................................ 2-1

Introduction .............................................................................................................................. 2-1Areas of use and application ................................................................................................... 2-2

2.2 Inappropriate use.......................................................................................................................... 2-2

3 Safety Instructions for Electric Drives and Controls 3-13.1 Introduction ................................................................................................................................... 3-13.2 Explanations ................................................................................................................................. 3-13.3 Hazards by Improper Use............................................................................................................. 3-23.4 General Information ...................................................................................................................... 3-33.5 Protection Against Contact with Electrical Parts........................................................................... 3-53.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-63.7 Protection Against Dangerous Movements .................................................................................. 3-73.8 Protection Against Magnetic and Electromagnetic Fields During Operation and

Mounting ....................................................................................................................................... 3-93.9 Protection Against Contact with Hot Parts.................................................................................. 3-103.10 Protection During Handling and Mounting.................................................................................. 3-103.11 Battery Safety ............................................................................................................................. 3-113.12 Protection Against Pressurized Systems.................................................................................... 3-11

4 Technical Data 4-14.1 Operating Modes .......................................................................................................................... 4-14.2 Operating Behavior....................................................................................................................... 4-24.3 Technical Data Sheet for MAD100B............................................................................................. 4-4

Characteristic Curves of MAD100B......................................................................................... 4-54.4 Technical Data Sheet for MAD100C ............................................................................................ 4-8

Characteristic Curves of MAD100C......................................................................................... 4-94.5 Technical Data Sheet for MAD100D .......................................................................................... 4-12

Characteristic Curves of MAD100D....................................................................................... 4-134.6 Technical Data Sheet for MAD130B........................................................................................... 4-16

Characteristic Curves of MAD130B....................................................................................... 4-174.7 Technical Data Sheet for MAD130C .......................................................................................... 4-20

II Table of Contents Rexroth IndraDyn A

Characteristic Curves of MAD130C....................................................................................... 4-214.8 Technical Data Sheet for MAD130D .......................................................................................... 4-24

Characteristic Curves of MAD130D....................................................................................... 4-254.9 Technical Data Sheet for MAD160B........................................................................................... 4-28

Characteristic Curve of MAD160B......................................................................................... 4-294.10 Technical Data Sheet for MAD160C .......................................................................................... 4-31

Characteristic Curves of MAD160C....................................................................................... 4-324.11 Technical Data Sheet for MAD180C .......................................................................................... 4-34

Characteristic Curves of MAD180C....................................................................................... 4-354.12 Technical Data Sheet for MAD180D .......................................................................................... 4-37

Characteristic Curves of MAD180D....................................................................................... 4-384.13 Technical Data Sheet for MAF100B ........................................................................................... 4-40

Characteristic Curves of MAF100B ....................................................................................... 4-414.14 Technical Data Sheet for MAF100C........................................................................................... 4-44

Characteristic Curves of MAF100B ....................................................................................... 4-454.15 Technical Data Sheet for MAF100D........................................................................................... 4-48

Characteristic Curves of MAF100D....................................................................................... 4-494.16 Technical Data sheet for MAF130B............................................................................................ 4-52


Characteristic Curves of MAF130C....................................................................................... 4-574.18 Technical Data Sheet for MAF130D........................................................................................... 4-60

Characteristic Curves of MAF130D....................................................................................... 4-614.19 Technical Data Sheet for MAF160B ........................................................................................... 4-64


Characteristic Curves of MAF160C....................................................................................... 4-684.21 Technical Data Sheet for MAF180C........................................................................................... 4-70

Characteristic Curves of MAF180C....................................................................................... 4-714.22 Technical Data Sheet for MAF180D........................................................................................... 4-73

Characteristic Curves of MAF180D....................................................................................... 4-74

5 Dimension Sheets 5-15.1 Dimension Sheet for MAD100, without Brake .............................................................................. 5-15.2 Dimension Sheet for MAD100, with Brakes 1 and 5 .................................................................... 5-25.3 Dimension Sheet for MAD130, without Brake .............................................................................. 5-35.4 Dimension Sheet for MAD130, with Brakes 1 and 5 .................................................................... 5-45.5 Dimension Sheet for MAD160, without Brake .............................................................................. 5-55.6 Dimension Sheet for MAD160, with Brakes 1 and 5 .................................................................... 5-65.7 Dimension Sheet for MAD160, with Brake 3 ................................................................................ 5-75.8 Dimension Sheet for MAD180, without Brake .............................................................................. 5-85.9 Dimension Sheet for MAD180, with Brakes 2 and 5 .................................................................... 5-95.10 Dimension Sheet for MAF100, without Brake............................................................................. 5-105.11 Dimension Sheet for MAF100, with Brakes 1 and 5................................................................... 5-115.12 Dimension Sheet for MAF130, without Brake............................................................................. 5-125.13 Dimension Sheet for MAF130, with Brakes 1 and 5................................................................... 5-13

Rexroth IndraDyn A Table of Contents III

5.14 Dimension Sheet for MAF160, without Brake............................................................................. 5-145.15 Dimension Sheet for MAF160, with Brakes 1 and 5................................................................... 5-155.16 Dimension Sheet for MAF160, with Brake 3............................................................................... 5-165.17 Dimension Sheet for MAF180, without Brake............................................................................. 5-175.18 Dimension Sheet for MAF180, with Brakes 2 and 5................................................................... 5-18

6 Type Codes 6-16.1 Introduction ................................................................................................................................... 6-1

Definition.................................................................................................................................. 6-16.2 Type Code for MAD100 ................................................................................................................ 6-46.3 Type Code for MAD130 ................................................................................................................ 6-66.4 Type Code for MAD160 ................................................................................................................ 6-86.5 Type Code for MAD180 .............................................................................................................. 6-106.6 Type Code for MAF100 .............................................................................................................. 6-126.7 Type Code for MAF130 .............................................................................................................. 6-146.8 Type Code for MAF160 .............................................................................................................. 6-166.9 Type Code for MAF180 .............................................................................................................. 6-18

7 Accessories 7-17.1 Labyrinth Seal............................................................................................................................... 7-17.2 Air-pressure Connector Kit ........................................................................................................... 7-27.3 Gearboxes .................................................................................................................................... 7-3

8 Connection Techniques 8-18.1 Notes............................................................................................................................................. 8-18.2 Power Connection ........................................................................................................................ 8-2

Overview.................................................................................................................................. 8-28.3 Power Connection via Flange Socket........................................................................................... 8-3

Flange Socket.......................................................................................................................... 8-38.4 Power Connection via Terminal Box ............................................................................................ 8-4

Terminal box ............................................................................................................................ 8-48.5 Connection Designations on the Drive Device ............................................................................. 8-58.6 Double Cabling ............................................................................................................................. 8-68.7 Encoder Connection ..................................................................................................................... 8-78.8 Temperature Sensors ................................................................................................................... 8-98.9 Holding Brake ............................................................................................................................. 8-108.10 Motor Cooling ............................................................................................................................. 8-10

Blower Connection ................................................................................................................ 8-10Connection of Liquid Cooling................................................................................................. 8-11Operating Pressure ............................................................................................................... 8-11Snap-On Couplings ............................................................................................................... 8-12

9 Application Notes 9-19.1 Operating Conditions .................................................................................................................... 9-1

Setup Elevation and Ambient Temperature ............................................................................ 9-19.2 Humidity........................................................................................................................................ 9-2

IV Table of Contents Rexroth IndraDyn A

9.3 Vibration and Shock...................................................................................................................... 9-2Vibration................................................................................................................................... 9-2Shock....................................................................................................................................... 9-3

9.4 Compatibility with Foreign Material............................................................................................... 9-39.5 Degree of Protection..................................................................................................................... 9-49.6 Design and Installation Position ................................................................................................... 9-5

Vertical Assembly .................................................................................................................... 9-69.7 Housing Paint ............................................................................................................................... 9-79.8 Motor Cooling ............................................................................................................................... 9-8

Blower...................................................................................................................................... 9-8Coolants................................................................................................................................... 9-9Materials used in the Cooling System ................................................................................... 9-10Inlet Temperature of Coolant................................................................................................. 9-11

9.9 Motor Temperature Overview..................................................................................................... 9-129.10 Motor Holding Brake (Option) ..................................................................................................... 9-13

Selecting Holding Brakes ...................................................................................................... 9-14Dimensioning of Holding Brakes (Application) ...................................................................... 9-15

9.11 Motor Encoder ............................................................................................................................ 9-17Options .................................................................................................................................. 9-17Compatibility .......................................................................................................................... 9-17Accuracy/Repeatability .......................................................................................................... 9-18Connection of the Encoder .................................................................................................... 9-19

9.12 Output Shaft................................................................................................................................ 9-19Plain Shaft ............................................................................................................................. 9-19Output Shaft with Key............................................................................................................ 9-19Output Shaft with Seal........................................................................................................... 9-20

9.13 Bearing and Shaft Loads ............................................................................................................ 9-22Radial Load, Axial Load......................................................................................................... 9-22

9.14 Attachment of Drive Elements .................................................................................................... 9-26Couplings............................................................................................................................... 9-27Helical Driving Pinion............................................................................................................. 9-28Bevel Gear Pinion.................................................................................................................. 9-28

9.15 Bearing Lifetime.......................................................................................................................... 9-299.16 Grease Service Life .................................................................................................................... 9-309.17 Types of Bearing......................................................................................................................... 9-33

Tips for Selection................................................................................................................... 9-359.18 Vibration Severity Class.............................................................................................................. 9-369.19 Acceptances and Authorizations ................................................................................................ 9-37

CE Symbol............................................................................................................................. 9-37UR, cUR Listing ..................................................................................................................... 9-37

10 Handling and Transportation 10-110.1 Delivery status ............................................................................................................................ 10-1

Factory Test........................................................................................................................... 10-1Inspection Tests by the Customer......................................................................................... 10-1

10.2 Identification................................................................................................................................ 10-2

Rexroth IndraDyn A Table of Contents V

10.3 Designation................................................................................................................................. 10-210.4 Transportation and Storage........................................................................................................ 10-3

11 Installation 11-111.1 Safety.......................................................................................................................................... 11-111.2 Mechanical Attachment .............................................................................................................. 11-1

Mounting Holes...................................................................................................................... 11-1Preparation ............................................................................................................................ 11-2Assembly ............................................................................................................................... 11-2

Electrical Connection ............................................................................................................................ 11-2

12 Operating IndraDyn A Motors 12-112.1 Commissioning ........................................................................................................................... 12-1

Preparation ............................................................................................................................ 12-1Execution ............................................................................................................................... 12-1

12.2 Deactivation ................................................................................................................................ 12-212.3 Dismantling ................................................................................................................................. 12-212.4 Maintenance ............................................................................................................................... 12-3

Measures ............................................................................................................................... 12-3MAD Motor blower.............................................................................................................. 12-4MAF Coolant Supply........................................................................................................... 12-5Maintaining Holding Brakes................................................................................................... 12-5

12.5 Troubleshooting .......................................................................................................................... 12-6Excess Temperature of Motor Housing................................................................................. 12-6High motor temperature values, but housing temperature is normal .................................... 12-7Motor or Rotary Table Generates Vibrations......................................................................... 12-7Specified Position is not Attained .......................................................................................... 12-8

13 Service & Support 13-113.1 Helpdesk..................................................................................................................................... 13-113.2 Service-Hotline ........................................................................................................................... 13-113.3 Internet........................................................................................................................................ 13-113.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 13-113.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 13-2

14 Index 14-1

VI Table of Contents Rexroth IndraDyn A

Rexroth IndraDyn A Introduction to the Product 1-1

1 Introduction to the ProductThe IndraDyn A series consists of housed, asynchronous motors fromBosch Rexroth. The two versions of IndraDyn A differ by their method ofcooling.

The MAD version is air-cooled by a firmly-attached fan unit, whichforces the ambient air across the surface of the motor.

MAD.jpg

Fig. 1-1: Illustration example MAD130

The MAF version is internally cooled by liquid.

MAF.jpg

Fig. 1-2: Illustration example MAF130

IndraDyn A motors can be used either as main-spindle motors or as servomotors for all rotary drive applications.The optimized design has international protection class IP65 for bothmotor and fan which allows for operation in adverse conditions. The easy-to-service construction reduces maintenance frequency and even allowsmaintenance during operation.Combined with digital control devices from the IndraDrive series, thisresults in intelligent drive solutions with a high power density and openfunctions.

1-2 Introduction to the Product Rexroth IndraDyn A

1.1 About this Documentation

Document structureThis documentation includes safety regulations, technical data andoperating instructions. The following setup provides an overview of thecontents of this documentation.

Sect. Title Content

1 Introduction Introduction to the product andnotes2 Important Instructions on Use3 Safety

Important safety notes

4 Technical data5 Dimension Sheets6 Type Codes

Productdescription

7 Accessories8 Connection Techniques

for planners andprojectors

9 Application notes10 Handling & Transport11 Installation12 Operation13 Service and Support

Practicefor operating and

maintenancepersonnel

14 Index Additional information

Fig. 1-3: Chapter structure

Supplementary DocumentationTo project planning the drive-systems of the IndraDyn A motor series, youmay need additional documentation depending on the devices used inyour case. Rexroth provides all product documentation on CD in a PDF-format. To project planning a system, you will not need all thedocumentations included on the CD.

Note: All documentations on the CD are also available in a printedversion. You can order the required product documentationsvia your Rexroth sales office.

Material no.: Title / descriptionR911281882 -Product documentation Electric Drives and Controls Version xx 1)

DOK-GENRL-CONTR*DRIVE-GNxx-DE-D650 (German)

R911281883 -Product documentation Electric Drives and Controls Version xx 1)DOK-GENRL-CONTR*DRIVE-GNxx-EN-D650 (English)

1) The index (e.g. ..02-...) identifies the version of the CD.

Fig. 1-4: Supplementary Documentation

Rexroth IndraDyn A Introduction to the Product 1-3

Additional ComponentsDocumentation for external systems, which are connected to BoschRexroth components, are not included in the scope of delivery and mustbe ordered directly from the particular manufacturers.For information on the manufacturers see Chapter 9 Application Notes.

FeedbackYour experiences are an essential part of the process of improving bothproduct and documentation.Please do not hesitate to inform us of any mistakes you detect in thisdocumentation or of any modifications you might desire. We wouldappreciate your feedback.Please send your remarks to:

Rexroth Indramat GmbHDep. BRC/EDM1Brgermeister-Dr.-Nebel-Strasse 2D-97816 Lohr, GermanyFax +49 (0) 93 52 / 40-43 80

StandardsThis documentation refers to German, European and internationaltechnical standards. Documents and sheets on standards underlie theprotection by copyright and may not be passed on to third parties byREXROTH INDRAMAT. If necessary, please contact your localauthorized sales office or, in Germany, contact:BEUTH Verlag GmbHBurggrafenstrasse 610787 BerlinPhone +49-(0)30-26 01-22 60, Fax +49-(0)30-26 01-12 60Internet: http://www.din.de/beuth [email protected]

1-4 Introduction to the Product Rexroth IndraDyn A

Rexroth IndraDyn A Important directions for use 2-1

2 Important directions for use

2.1 Appropriate use

IntroductionBosch Rexroth products represent state-of-the-art developments andmanufacturing. They are 100% tested prior to delivery to ensure operatingsafety and reliability.The products may only be used in the manner that is defined asappropriate. If they are used in an inappropriate manner, then situationscan develop that may lead to property damage or injury to personnel.

Note: Bosch Rexroth, as manufacturer, is not liable for any damagesresulting from inappropriate use. In such cases, the guaranteeand the right to payment of damages resulting frominappropriate use are forfeited. The user alone carries allresponsibility of the risks.

Before using Bosch Rexroth products, make sure that all the pre-requisites for appropriate use of the products are satisfied: Personnel that in any way, shape or form uses our products must first

read and understand the relevant safety instructions and be familiarwith appropriate use.

If the product takes the form of hardware, then they must remain intheir original state. In other words, no structural changes arepermitted. It is not permitted to decompile software products or altersource codes.

Do not mount damaged or faulty products or use them in operation. Make sure that the products have been installed in the manner

described in the relevant documentation.

2-2 Important directions for use Rexroth IndraDyn A

Areas of use and applicationAsynchronous motors of the IndraDyn A line made by Bosch Rexroth aredesigned to be used as rotary main-spindle and servo-drive motors.Typical applications are in: machine tools, printing and paper processing machines, packaging and foodstuff machines and metal-forming machine tools.

Several types of motors with differing drive power and different interfacesare available for application-specific uses.Control and monitoring of the motors may require additional sensors andactors.

Note: The motors may only be used with the accessories and partsspecified in this document. If a component has not beenspecifically named, then it may not be either mounted orconnected. The same applies to cables and lines.Operation is only permitted in the specified configurations andcombinations of components using the software and firmwareas specified in the relevant function descriptions.

Every drive controller has to be programmed before starting it up, makingit possible for the motor to execute the specific functions of an application.The motors may only be operated under the assembly, installation andambient conditions as described here (temperature, IP-Class, humidity,EMC requirements, etc.) and in the position specified.

2.2 Inappropriate useInappropriate use is defined as using the motors outside of the above-referenced areas of application or under operating conditions other thandescribed in the document and the technical data specified.IndraDyn A motors may not be used if they are subject to operating conditions that do not meet the above

specified ambient conditions. This includes, for example, operationunder water, in the case of extreme temperature fluctuations orextremely high maximum temperatures or if

Bosch Rexroth has not specifically released them for that intendedpurpose. Please note the specifications outlined in the general SafetyGuidelines!

Rexroth IndraDyn A Safety Instructions for Electric Drives and Controls 3-1

3 Safety Instructions for Electric Drives and Controls

3.1 IntroductionRead these instructions before the initial startup of the equipment in orderto eliminate the risk of bodily harm or material damage. Follow thesesafety instructions at all times.Do not attempt to install or start up this equipment without first reading alldocumentation provided with the product. Read and understand thesesafety instructions and all user documentation of the equipment prior toworking with the equipment at any time. If you do not have the userdocumentation for your equipment, contact your local Bosch Rexrothrepresentative to send this documentation immediately to the person orpersons responsible for the safe operation of this equipment.If the equipment is resold, rented or transferred or passed on to others,then these safety instructions must be delivered with the equipment.

WARNING

Improper use of this equipment, failure to followthe safety instructions in this document ortampering with the product, including disablingof safety devices, may result in materialdamage, bodily harm, electric shock or evendeath!

3.2 ExplanationsThe safety instructions describe the following degrees of hazardseriousness in compliance with ANSI Z535. The degree of hazardseriousness informs about the consequences resulting from non-compliance with the safety instructions.

Warning symbol with signalword

Degree of hazard seriousness accordingto ANSI

DANGER

Death or severe bodily harm will occur.

WARNING

Death or severe bodily harm may occur.

CAUTION

Bodily harm or material damage may occur.

Fig. 3-1: Hazard classification (according to ANSI Z535)

3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDyn A

3.3 Hazards by Improper Use

DANGER

High voltage and high discharge current!Danger to life or severe bodily harm by electricshock!

DANGER

Dangerous movements! Danger to life, severebodily harm or material damage byunintentional motor movements!

WARNING

High electrical voltage due to wrongconnections! Danger to life or bodily harm byelectric shock!

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!

CAUTION

Surface of machine housing could be extremelyhot! Danger of injury! Danger of burns!

CAUTION

Risk of injury due to improper handling! Bodilyharm caused by crushing, shearing, cutting andmechanical shock or incorrect handling ofpressurized systems!

CAUTION

Risk of injury due to incorrect handling ofbatteries!


3.4 General Information Bosch Rexroth AG is not liable for damages resulting from failure to

observe the warnings provided in this documentation. Read the operating, maintenance and safety instructions in your

language before starting up the machine. If you find that you cannotcompletely understand the documentation for your product, please askyour supplier to clarify.

Proper and correct transport, storage, assembly and installation aswell as care in operation and maintenance are prerequisites foroptimal and safe operation of this equipment.

Only persons who are trained and qualified for the use and operationof the equipment may work on this equipment or within its proximity. The persons are qualified if they have sufficient knowledge of the

assembly, installation and operation of the equipment as well as anunderstanding of all warnings and precautionary measures noted inthese instructions.

Furthermore, they must be trained, instructed and qualified toswitch electrical circuits and equipment on and off in accordancewith technical safety regulations, to ground them and to mark themaccording to the requirements of safe work practices. They musthave adequate safety equipment and be trained in first aid.

Only use spare parts and accessories approved by the manufacturer. Follow all safety regulations and requirements for the specific

application as practiced in the country of use. The equipment is designed for installation in industrial machinery. The ambient conditions given in the product documentation must be

observed. Use only safety features and applications that are clearly and explicitly

approved in the Project Planning Manual. If this is not the case, theyare excluded.The following areas of use and application, for example, include safetyfeatures and applications: construction cranes, elevators used forpeople or freight, devices and vehicles to transport people, medicalapplications, refinery plants, transport of hazardous goods, nuclearapplications, applications in which electrical devices with vital functionscan be electromagnetically disturbed, mining, food processing, controlof protection equipment (also in a machine).

The information given in the documentation of the product with regardto the use of the delivered components contains only examples ofapplications and suggestions.The machine and installation manufacturer must make sure that the delivered components are suited for his

individual application and check the information given in thisdocumentation with regard to the use of the components,

make sure that his application complies with the applicable safetyregulations and standards and carry out the required measures,modifications and complements.

Startup of the delivered components is only permitted once it is surethat the machine or installation in which they are installed complieswith the national regulations, safety specifications and standards of theapplication.


Operation is only permitted if the national EMC regulations for theapplication are met.The instructions for installation in accordance with EMC requirementscan be found in the documentation "EMC in Drive and ControlSystems".The machine or installation manufacturer is responsible forcompliance with the limiting values as prescribed in the nationalregulations.

Technical data, connections and operational conditions are specified inthe product documentation and must be followed at all times.


3.5 Protection Against Contact with Electrical Parts

Note: This section refers to equipment and drive components withvoltages above 50 Volts.

Touching live parts with voltages of 50 Volts and more with bare hands orconductive tools or touching ungrounded housings can be dangerous andcause electric shock. In order to operate electrical equipment, certainparts must unavoidably have dangerous voltages applied to them.

DANGER

High electrical voltage! Danger to life, severebodily harm by electric shock! Only those trained and qualified to work with or on

electrical equipment are permitted to operate, maintainor repair this equipment.

Follow general construction and safety regulations whenworking on high voltage installations.

Before switching on power the ground wire must bepermanently connected to all electrical units accordingto the connection diagram.

Do not operate electrical equipment at any time, evenfor brief measurements or tests, if the ground wire is notpermanently connected to the points of the componentsprovided for this purpose.

Before working with electrical parts with voltage higherthan 50 V, the equipment must be disconnected fromthe mains voltage or power supply. Make sure theequipment cannot be switched on again unintended.

The following should be observed with electrical driveand filter components:

Wait thirty (30) minutes after switching off power toallow capacitors to discharge before beginning to work.Measure the voltage on the capacitors before beginningto work to make sure that the equipment is safe totouch.

Never touch the electrical connection points of acomponent while power is turned on.

Install the covers and guards provided with theequipment properly before switching the equipment on.Prevent contact with live parts at any time.

A residual-current-operated protective device (RCD)must not be used on electric drives! Indirect contactmust be prevented by other means, for example, by anovercurrent protective device.

Electrical components with exposed live parts anduncovered high voltage terminals must be installed in aprotective housing, for example, in a control cabinet.


To be observed with electrical drive and filter components:

DANGER

High electrical voltage on the housing!High leakage current! Danger to life, danger ofinjury by electric shock! Connect the electrical equipment, the housings of all

electrical units and motors permanently with the safetyconductor at the ground points before power isswitched on. Look at the connection diagram. This iseven necessary for brief tests.

Connect the safety conductor of the electricalequipment always permanently and firmly to thesupply mains. Leakage current exceeds 3.5 mA innormal operation.

Use a copper conductor with at least 10 mm crosssection over its entire course for this safety conductorconnection!

Prior to startups, even for brief tests, always connectthe protective conductor or connect with ground wire.Otherwise, high voltages can occur on the housingthat lead to electric shock.

3.6 Protection Against Electric Shock by Protective LowVoltage (PELV)

All connections and terminals with voltages between 0 and 50 Volts onRexroth products are protective low voltages designed in accordance withinternational standards on electrical safety.

WARNING

High electrical voltage due to wrongconnections! Danger to life, bodily harm byelectric shock! Only connect equipment, electrical components and

cables of the protective low voltage type (PELV =Protective Extra Low Voltage) to all terminals andclamps with voltages of 0 to 50 Volts.

Only electrical circuits may be connected which aresafely isolated against high voltage circuits. Safeisolation is achieved, for example, with an isolatingtransformer, an opto-electronic coupler or whenbattery-operated.


3.7 Protection Against Dangerous MovementsDangerous movements can be caused by faulty control of the connectedmotors. Some common examples are: improper or wrong wiring of cable connections incorrect operation of the equipment components wrong input of parameters before operation malfunction of sensors, encoders and monitoring devices defective components software or firmware errorsDangerous movements can occur immediately after equipment isswitched on or even after an unspecified time of trouble-free operation.The monitoring in the drive components will normally be sufficient to avoidfaulty operation in the connected drives. Regarding personal safety,especially the danger of bodily injury and material damage, this alonecannot be relied upon to ensure complete safety. Until the integratedmonitoring functions become effective, it must be assumed in any casethat faulty drive movements will occur. The extent of faulty drivemovements depends upon the type of control and the state of operation.


DANGER

Dangerous movements! Danger to life, risk ofinjury, severe bodily harm or material damage! Ensure personal safety by means of qualified and

tested higher-level monitoring devices or measuresintegrated in the installation. Unintended machinemotion is possible if monitoring devices are disabled,bypassed or not activated.

Pay attention to unintended machine motion or othermalfunction in any mode of operation.

Keep free and clear of the machines range of motionand moving parts. Possible measures to preventpeople from accidentally entering the machines rangeof motion:

- use safety fences- use safety guards- use protective coverings- install light curtains or light barriers

Fences and coverings must be strong enough toresist maximum possible momentum, especially ifthere is a possibility of loose parts flying off.

Mount the emergency stop switch in the immediatereach of the operator. Verify that the emergency stopworks before startup. Dont operate the machine if theemergency stop is not working.

Isolate the drive power connection by means of anemergency stop circuit or use a starting lockout toprevent unintentional start.

Make sure that the drives are brought to a safestandstill before accessing or entering the dangerzone. Safe standstill can be achieved by switching offthe power supply contactor or by safe mechanicallocking of moving parts.

Secure vertical axes against falling or dropping afterswitching off the motor power by, for example:

- mechanically securing the vertical axes- adding an external braking/ arrester/ clamping

mechanism- ensuring sufficient equilibration of the vertical axesThe standard equipment motor brake or an externalbrake controlled directly by the drive controller arenot sufficient to guarantee personal safety!


Disconnect electrical power to the equipment using amaster switch and secure the switch againstreconnection for:

- maintenance and repair work- cleaning of equipment- long periods of discontinued equipment use

Prevent the operation of high-frequency, remotecontrol and radio equipment near electronics circuitsand supply leads. If the use of such equipment cannotbe avoided, verify the system and the installation forpossible malfunctions in all possible positions ofnormal use before initial startup. If necessary, performa special electromagnetic compatibility (EMC) test onthe installation.

3.8 Protection Against Magnetic and Electromagnetic FieldsDuring Operation and Mounting

Magnetic and electromagnetic fields generated near current-carryingconductors and permanent magnets in motors represent a serious healthhazard to persons with heart pacemakers, metal implants and hearingaids.

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment! Persons with heart pacemakers, hearing aids and

metal implants are not permitted to enter the followingareas:

- Areas in which electrical equipment and parts aremounted, being operated or started up.

- Areas in which parts of motors with permanentmagnets are being stored, operated, repaired ormounted.

If it is necessary for a person with a heart pacemakerto enter such an area, then a doctor must beconsulted prior to doing so. Heart pacemakers thatare already implanted or will be implanted in thefuture, have a considerable variation in their electricalnoise immunity. Therefore there are no rules withgeneral validity.

Persons with hearing aids, metal implants or metalpieces must consult a doctor before they enter theareas described above. Otherwise, health hazards willoccur.


3.9 Protection Against Contact with Hot Parts

CAUTION

Housing surfaces could be extremely hot!Danger of injury! Danger of burns! Do not touch housing surfaces near sources of heat!

Danger of burns! After switching the equipment off, wait at least ten (10)

minutes to allow it to cool down before touching it. Do not touch hot parts of the equipment, such as

housings with integrated heat sinks and resistors.Danger of burns!

3.10 Protection During Handling and MountingUnder certain conditions, incorrect handling and mounting of parts andcomponents may cause injuries.

CAUTION

Risk of injury by incorrect handling! Bodilyharm caused by crushing, shearing, cutting andmechanical shock! Observe general installation and safety instructions

with regard to handling and mounting. Use appropriate mounting and transport equipment. Take precautions to avoid pinching and crushing. Use only appropriate tools. If specified by the product

documentation, special tools must be used. Use lifting devices and tools correctly and safely. For safe protection wear appropriate protective

clothing, e.g. safety glasses, safety shoes and safetygloves.

Never stand under suspended loads. Clean up liquids from the floor immediately to prevent

slipping.


3.11 Battery SafetyBatteries contain reactive chemicals in a solid housing. Inappropriatehandling may result in injuries or material damage.

CAUTION

Risk of injury by incorrect handling! Do not attempt to reactivate discharged batteries by

heating or other methods (danger of explosion andcauterization).

Never charge non-chargeable batteries (danger ofleakage and explosion).

Never throw batteries into a fire. Do not dismantle batteries. Do not damage electrical components installed in the

equipment.

Note: Be aware of environmental protection and disposal! Thebatteries contained in the product should be considered ashazardous material for land, air and sea transport in the senseof the legal requirements (danger of explosion). Disposebatteries separately from other waste. Observe the legalrequirements in the country of installation.

3.12 Protection Against Pressurized SystemsCertain motors and drive controllers, corresponding to the information inthe respective Project Planning Manual, must be provided withpressurized media, such as compressed air, hydraulic oil, cooling fluidand cooling lubricant supplied by external systems. Incorrect handling ofthe supply and connections of pressurized systems can lead to injuries oraccidents. In these cases, improper handling of external supply systems,supply lines or connections can cause injuries or material damage.

CAUTION

Danger of injury by incorrect handling ofpressurized systems ! Do not attempt to disassemble, to open or to cut a

pressurized system (danger of explosion). Observe the operation instructions of the respective

manufacturer. Before disassembling pressurized systems, release

pressure and drain off the fluid or gas. Use suitable protective clothing (for example safety

glasses, safety shoes and safety gloves) Remove any fluid that has leaked out onto the floor

immediately.

Note: Environmental protection and disposal! The media used in theoperation of the pressurized system equipment may not beenvironmentally compatible. Media that are damaging theenvironment must be disposed separately from normal waste.Observe the legal requirements in the country of installation.


Notes

Rexroth IndraDyn A Technical Data 4-1

4 Technical Data

4.1 Operating ModesBosch Rexroth motors are documented according to the test criteria andmeasuring methods of EN 60034-1. Stated technical data refer to theoperating mode S1 (continuous operation) and S6 (periodic operation),each cooled with either surface cooling via directly-connected blower unitsor with liquid cooling.

P: PowerPV: Electric losses: Temperaturemax: Highest temperature (stator)t: TimeTC: Duty cycle timetP: Operating time with constant powertV: Idle time

Fig. 4-1: Operating modes according to EN 60034-1 :1998

ON TimeThe operating mode S6 is supplemented by specification of the ON time(ED) in %. The ON time is calculated as follows:

%100TtEDC

p=

ED: Cyclic duration factor in %TC: Duty cycle timetP: Operating time with constant capacity

Fig. 4-2: Cyclic duration factor

4-2 Technical Data Rexroth IndraDyn A

4.2 Operating BehaviorThe following section describes the parameters, characteristic curves andthe explanations of the motor data found in the technical data sheets ofthe IndraDyn A series.

Parameters

Available torque at the rated speed in operating mode S1 (continuousoperation). Unit: Newton meters (Nm).

Typical working speed defined by the manufacturer. Depending on theparticular application, other working speeds are possible (see speed-torque characteristic curve).

Power output of the motor at the rated speed and capacity with ratedtorque, specified in kilowatts (kW).

Phase current of the motor at the rated speed and load with rated torque,specified as root-mean-square value in ampere (A).

Ratio of increase of torque to the torque-forming current of the motor.Unit: Nm/A. Valid up to the rated current IN.

The moment of inertia of the rotor without bearings and encoder. Unit:kgm.

Mass of the motor in standard version, without holding brake, specified inkilograms (kg).

Maximum allowed speed of the motor in (rpm). Normally restricted bymechanical factors like centrifugal force or bearing stress.

The time it takes for the temperature to rise to 63% of the finaltemperature of the motor under load with rated torque in S1-operation andsurface ventilation by directly-connected blower units.

!"

#$ !"

MAD_Definition3.EPS

(1): Path of the motor temperature over timeTth: Thermal time constant

Fig. 4-3: Thermal time constant

Duration of the cycle in S6 operating mode until the steady-statetemperature is reached and the maximum temperature equals the finaltemperature in S1 operation (see Fig. Fig. 4-1).

Quantity of pole pairs of the motor.

Rated Torque Mnenn

Rated Speed nnenn

Rated Power Pnenn

Rated Current Inenn

Torque Constant at Rated PointKM_nenn

Rotor Moment of Inertia Jrot

Mass m

Maximum Speed nmax

Thermal Time Constant Tth

Duty Cycle Time TC

Number of Pole Pairs p


Characteristic Curve

%$

%$

&'(

)

*

AsyncCurve.EPS

P [kW]: mechanical output in kilowattsM [Nm]: torque available on the output shaft, in Newton metersn [rpm]: motor speed, in revolutions per minute.(1): derating speed (n1 in data sheet)(2): rated speed (nnenn)(3): max. torque (nmax)(4): characteristic curve without derating(5): characteristic curve with derating

Fig. 4-4: IndraDyn A sample characteristic curves

Explanation:Derating is present when there is a drop in torque and power beforereaching the rated speed nnenn. This only occurs in some types of motorwindings.The continuous stand-still current, In1, is applied to the motor until thederating speed is reached.If there is no derating, In1 = Inenn.The continuous stand-still torque, M1, is available for S1 operation upto the derating speed.If there is no derating, Mn1 = Mnenn.Derating is in effect only while operating at speeds between (1) and (2)(see Fig. 4-4). Both the power and the torque are reduced in this range.

With no derating in effect, induction motors provide a constant torque (therated torque) until the rated speed. Then, starting at the rated speed,constant power (the rated power) is available.

The speed up to which a motor can safely be operated. This is normallylimited by the mechanical construction, e.g. by the type of bearings usedor by the use of a holding brake.

(1) Derating Speed

(2) Rated Speed

(3) Maximum Speed


4.3 Technical Data Sheet for MAD100B

Description Symbol Unit MAD100B

Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn Nm 34 31 28 28 25Rated speed nnenn rpm 500 1000 1500 2000 2500Rated power Pnenn kW 1.8 3.2 4.4 5.9 6.5Rated current Inenn A 5.3 8.9 11.8 14.6 16.2Continuous torque at standstill Mn1 Nm - 34 31 30 28Derating speed n1 rpm - 500 1000 1500 2000Continuous current at standstill In1 A - 9.4 12.5 15.3 16.8Maximum speed Mmax Nm 75 75 68 66 62Torque constant at 20C KM_nenn Nm/A 7.66 4.31 3.03 2.41 2.11Number of pole pairs p 3Min. cross section of power cable 2) A mm 2.5Rotor moment of inertia 3) Jrot kgm 0.019Mass of motor 4) m kg 39

- Standard nmax rpm 3000 6000 9000- coupling attachment nmax rpm 3000 6000 6300- reinforced nmax rpm not available

Maximumspeed withbearing...

- High-speed nmax rpm 3000 6000 9000 11000 7)Thermal time constant Tth min 30Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C 0....+40Permissible storage and transporttemperature Tlager C -20....+80

Insulation class according to DINVDE 0530-1 F

International Protection class IP65

Holding brake (optional) Electrically-clamped Electrically-releasedTransmittable torque M4 Nm 30 24Connection voltage UBr V DC 24 10 %Rated current IBr A 0.9 1.1Moment of inertia JBr kgm 0.00056Max. permissible braking energy Wmax Ws 20000Disengagement time t2 ms 50 90Engagement time t1 ms 42 30Maximum speed of brake nBr_max rpm 10000 10000Mass of brake m kg 2 1.6

Blower Axial blowerAir current B A, blowingConnection voltage UN V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower consumption SN VA 83 .... 100Blower current 6) IN A 0.12Average air flowrate V m/h 2301) Values determined according to IEC 60034-1. Current and voltage specified as root-mean-square values.2) Rated for cable assemblies with current carrying capacity according to VDE0298-4 (1992) and installation type B2

according to EN 60204-1 (1993) at 40C ambient temperature.3) Values without holding brake.4) Values without holding brake, with blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers should be monitored.7) Value is without a holding brake. This value may be limited by a holding brake.

Fig. 4-5: Data sheet MAD100B


Characteristic Curves of MAD100B

+

+

)+

+

%+

$+

+

,+

-+

$

$

)

)$

+$

+$

)

)+$

!

"#

&

&

./012$

345/()676/() 08%69/$:("1844/()6/();"


+

+

)+

+

%+

$+

+

,+

-+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

-

-$

=

)

%

$

,

-

=

!

"#

345/(676/() 08%69/$:("1844/(6/();"


$

+

+

)+

+

%+

$+

+

,+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

-

-$

=

)

%

-

)

%

!

"#

&

&

./012)$

345/(676/() 08%69/$:("1844/(6/();"


4.4 Technical Data Sheet for MAD100C

Description Symbol Unit MAD100C

Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn Nm 51 50 48 45 40Rated speed nnenn rpm 500 1000 1500 2000 2500Rated power Pnenn kW 2.7 5.2 7.5 9.4 10.5Rated current Inenn A 8.2 13.2 19.7 25.7 27.8Continuous torque at standstill Mn1 Nm - 54 50 48 45Derating speed n1 rpm - 500 1000 1500 2000Continuous current at standstill In1 A - 13.8 20.3 26.7 28.3Maximum speed Mmax Nm 112 119 110 106 99Torque constant at 20C KM_nenn Nm/A 7.4 4.94 2.94 2.41 2.23Number of pole pairs p 3Min. cross section of power cable 2) A mm 2.5 2.5 2.5 4 4Rotor moment of inertia 3) Jrot kgm 0.0284Mass of motor 4) m kg 55



- High-speed nmax rpm 3000 6000 9000 11000 7)Thermal time constant Tth min 30Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C 0....+40Permissible storage and transporttemperature Tlager C -20....+80






Fig. 4-11: Data sheet MAD100C


Characteristic Curves of MAD100C

%

+

)+

%+

+

-+

+

)+

$

$

)

)$

+$

+$

)

)+$

+$

%

%+$

!

"#

./018$

345/()676/() 08%69/$:("1844/()6/();"


%

+

)+

%+

+

-+

+

)+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

-

-$

=

)

%

-

)

%

!

"#

./018$

345/($%676/() 08%69/$:("1844/($%6/();"


%$

+

)+

%+

+

-+

+

)+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

-

-$

=

)

%

-

)

%

-

)

!

"#

&

&

./018)$

345/($%676/() 08%69/$:("1844/($%6/();"


4.5 Technical Data Sheet for MAD100D

Description Symbol Unit MAD100D

Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn Nm 70 64 59 54 50Rated speed nnenn rpm 500 1000 1500 2000 2500Rated power Pnenn kW 3.7 6.7 9.3 11.3 13.1Rated current Inenn A 10.1 18.0 25.6 27.2 32.4Continuous torque at standstill Mn1 Nm - 70 64 59 54Derating speed n1 rpm - 500 1000 1500 2000Continuous current at standstill In1 A - 19.0 26.8 28.7 34.7Maximum speed Mmax Nm 154 146 141 130 119Torque constant at 20C KM_nenn Nm/A 8.52 4.5 3.19 2.62 2.21Number of pole pairs p 3Min. cross section of power cable 2) A mm 2.5 2.5 4 4 6Rotor moment of inertia 3) Jrot kgm 0.038Mass of motor 4) m kg 60



- High-speed nmax rpm not availableThermal time constant Tth min 30Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C 0....+40Permissible storage and transporttemperature Tlager C -20....+80






Fig. 4-17: Data sheet MAD100D


Characteristic Curves of MAD100D

+

)+

%+

+

-+

+

)+

%+

+

-+

$

$

)

)$

)

%

$

!

"#

&

&

./011$

345/(676/() 08%69/$:("1844/(6/();"


+

)+

%+

+

-+

+

)+

%+

+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

-

-$

=

)

%

-

)

%

-

!

"#

&

&

./011$

345/($%676/() 08%69/$:("1844/($%6/();"


$

+

)+

%+

+

-+

+

)+

%+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

-

-$

=

$

$

)

)$

!

"#

&

&

./011)$

345/(,676/() 08%69/$:("1844/(,6/();"




Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn Nm 95 88 80 80 75Rated speed nnenn rpm 500 1000 1500 2000 2500Rated power Pnenn kW 5.0 9.2 12.6 16.8 19.6Rated current Inenn A 12.8 24.1 32.3 43.0 47.2Continuous torque at standstill Mn1 Nm - 95 88 85 80Derating speed n1 rpm - 500 1000 1500 2000Continuous current at standstill In1 A - 25.6 34.5 44.5 47.7Maximum speed Mmax Nm 209 209 193 187 176Torque constant at 20C KM_nenn Nm/A 8.49 4.26 2.96 2.47 2.18Min. cross section of power cable 2) A mm 2.5 4 6 10 10Number of pole pairs p 3Rotor moment of inertia 3) Jrot kgm 0.084Mass of motor 4) m kg 92

- Standard nmax rpm 3000 6000 7500- coupling attachment nmax rpm 3000 5250- reinforced nmax rpm 3000 6000 7500


- High-speed nmax rpm 3000 6000 9000 7) 10000 7)Thermal time constant Tth min 45Duty cycle time (S6-44%) TC min i.p.Noise level 5) pSchall dB(A) 70 (+3)Permissible ambient temperature Tum C 0....+40Permissible storage and transporttemperature Tlager C -20....+80



Holding brake (optional) Electrically-clamped Electrically-releasedTransmittable torque M4 Nm 100 80Connection voltage UBr V DC 24 10 %Rated current IBr A 1.5 1.6Moment of inertia JBr kgm 0.002Max. permissible braking energy Wmax Ws 30000Disengagement time t2 ms 65 140Engagement time t1 ms 110 50Maximum speed of brake nBr_max rpm 8000 8000Mass of brake m kg 8

Blower Axial blowerAir current B A, blowingConnection voltage UN V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower consumption SN VA 139 .... 208Blower current 6) IN A 0.20 .... 0.25Average air flowrate V m/h 10001) Values determined according to IEC 60034-1. Current and voltage specified as root-mean-square values.2) Rated for cable assemblies with current carrying capacity according to VDE0298-4 (1992) and installation type B2


Fig. 4-23: Data sheet MAD130B


Characteristic Curves of MAD130B

&

+

$+

+

$+

)+

)$+

$

$

)

)$

)

%

$

,

-

=

!

"#

&

&

./012$

345/(676/() 08%69/$:("1844/(6/();"


&

+

$+

+

$+

)+

)$+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

$

$

)

)$

!

"#

&

&

./012$

345/(,676/() 08%69/$:("1844/(,6/();"


&$

+

)+

%+

+

-+

+

)+

%+

+

-+

)+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

$

$

)

)$

$

%

!

"#

&

&

./012)$

345/($676/() 08%69/$:("1844/($6/();"




Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn Nm 140 125 117 110 100Rated speed nnenn rpm 500 1000 1500 2000 2500Rated power Pnenn kW 7.3 13.1 18.4 23.0 26.2Rated current Inenn A 19.7 36.4 48.9 57.0 67.0Continuous torque at standstill Mn1 Nm - 140 125 115 110Derating speed n1 rpm - 500 1000 1500 2000Continuous current at standstill In1 A - 39.2 51.0 59.6 67.5Maximum speed Mmax Nm 308 308 275 253 241Torque constant at 20C KM_nenn Nm/A 9.31 4.33 3.1 2.64 2.1Min. cross section of power cable 2) A mm 2.5 6 10 16 16Number of pole pairs p 3Rotor moment of inertia 3) Jrot kgm 0.115Mass of motor 4) m kg 119









Fig. 4-29: Data sheet MAD130C



&%

+

$+

+

$+

)+

)$+

+

$+

$

$

)

)$

)

%

-

)

!

"#

&

&

./018$

345/(,676/() 08%69/$:("1844/(,6/();"


&%

+

$+

+

$+

)+

)$+

+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

$

$

)

)$

$

%

!

"#

&

&

./018$

345/($676/() 08%69/$:("1844/($6/();"


&%$

+

$+

+

$+

)+

)$+

+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

)

%

$

!

"#

&

&

./018)$

345/($676/() 08%69/$:("1844/($6/();"


4.8 Technical Data Sheet for MAD130D

Description Symbol Unit MAD130D

Motor data 1)Winding 0050 0100 0150 0200 0250Rated torque Mnenn Nm 180 170 155 150 135Rated speed nnenn rpm 500 1000 1500 2000 2500Rated power Pnenn kW 9.4 17.8 24.3 31.4 35.3Rated current Inenn A 24.2 43.7 61.5 71.3 86.5Continuous torque at standstill Mn1 Nm - 190 170 155 150Derating speed n1 rpm - 500 1000 1500 2000Continuous current at standstill In1 A - 47.8 64.1 72.8 87Maximum speed Mmax Nm 396 418 375 341 330Torque constant at 20C KM_nenn Nm/A 8.75 4.72 3.09 2.62 2.1Min. cross section of power cable 2) A mm 4 10 16 16 25Number of pole pairs p 3Rotor moment of inertia 3) Jrot kgm 0.164Mass of motor 4) m kg 164









Fig. 4-35: Data sheet MAD130D


Characteristic Curves of MAD130D

&

+

$+

+

$+

)+

)$+

+

$+

%+

%$+

$

$

)

)$

)

%

-

)

%

!

"#

&

&

./011$

345/($%676/() 08%69/$:("1844/($%6/();"


&

+

$+

+

$+

)+

)$+

+

$+

%+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

)

%

$

!

"#

&

&

./011$

345/($676/() 08%69/$:("1844/($6/();"


&$

+

$+

+

$+

)+

)$+

+

$+

$

$

)

)$

$

%

%$

$

$$

$

,

,$

)

%

$

,

-

!

"#

&

&

./011)$

345/()676/() 08%69/$:("1844/()6/();"




Motor data 1)Winding 0050 0100 0150 0200Rated torque Mnenn Nm 210 200 185 160Rated speed nnenn rpm 500 1000 1500 2000Rated power Pnenn kW 11 20.9 29.1 33.5Rated current Inenn A 26.1 43.5 55.6 75.8Continuous torque at standstill Mn1 Nm - 210 200 170Derating speed n1 rpm - 500 1000 1500Continuous current at standstill In1 A - 45 58.7 80.9Maximum speed Mmax Nm 484 461 440 375Torque constant at 20C KM_nenn Nm/A 10.96 5.47 4.06 2.54Min. cross section of power cable 2) A mm 4 10 16 25Number of pole pairs p 2Rotor moment of inertia 3) Jrot kgm 0.24Mass of motor 4) m kg 197

- Standard nmax rpm 3000 6000- coupling attachment nmax rpm 3000 4200- reinforced nmax rpm 3000 6000





Holding brake (optional) Electrically-clamped Electrically-released Electrical-released- reinforcedTransmittable torque M4 Nm 100 240Connection voltage UBr V DC 24 10 %Rated current IBr A 1.8 2.0 1.87Moment of inertia JBr kgm 0.0065 0.0188Max. permissible braking energy Wmax Ws 40000 70000Disengagement time t2 ms 100 190 300Engagement time t1 ms 85 12 30Mass of brake m kg 20 25

Blower Axial blower

Air current B AblowingConnection voltage UN V 3 x 400V 15 %, 50/60 Hz .... 3 x 480V 10 %, 50/60 HzPower consumption SN VA 132 .... 175Blower current 6) IN A 0.19 .... 0.21Average air flowrate V m/h 10001) Values determined according to IEC 60034-1. Current and voltage specified as root-mean-square values.2) Rated for cable assemblies with current carrying capacity according to VDE0298-4 (1992) and installation type B2

according to EN 60204-1 (1993) at 40C ambient temperature.3) Values without holding brake.4) Values without holding brake, with blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers should be monitored.

Fig. 4-41: Data Sheet MAD160B


Characteristic Curve of MAD160B

'

+

+

)+

+

%+

$+

+

$

$

)

)$

$

$

)

)$

!

"#

&

&

./012$

345/($%676/() 08%69/$:("1844/($%6/();"


'

+

$+

+

$+

)+

)$+

+

$+

%+

%$+

$+

$

$

)

)$

$

%

%$

$

$$

)

%

$

,

!

"#

&

&

./012$

345/($676/() 08%69/$:("1844/($6/();"




Motor data 1)Winding 0050 0100 0150 0200Rated torque Mnenn Nm 240 225 215 210Rated speed nnenn rpm 500 1000 1500 2000Rated power Pnenn kW 12.6 23.6 33.8 44Rated current Inenn A 27.6 52.6 75.3 93.9Continuous torque at standstill Mn1 Nm - 240 225 225Derating speed n1 rpm - 500 1000 1500Continuous current at standstill In1 A - 55.2 77.8 100Maximum speed Mmax Nm 528 527 496 494Torque constant at 20C KM_nenn Nm/A 9.95 4.97 3.36 2.63Min. cross section of power cable 2) A mm 6 16 25 25Number of pole pairs p 2Rotor moment of inertia 3) Jrot kgm 0.311Mass of motor 4) m kg 233






Holding brake (optional) Electrically-clamped Electrically-releasedElectrically-released -reinforced

Transmittable torque M4 Nm 100 240Connection voltage UBr V DC 24 10 %Rated current IBr A 1.8 2.0 1.87Moment of inertia JBr kgm 0.0065 0.0188Max. permissible braking energy Wmax Ws 40000 70000Disengagement time t2 ms 100 190 300Engagement time t1 ms 85 12 30Mass of brake m kg 20 25

Blower Axial blower


according to EN 60204-1 (1993) at 40C ambient temperature.3) Values without holding brake.4) Values without holding brake, with blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers should be monitored.

Fig. 4-46: Data Sheet MAD160C



'%

+

+

)+

+

%+

$+

+

$

$

)

)$

$

$

)

)$

!

"#

&

&

./018$

345/(,676/() 08%69/$:("1844/(,6/();"


'%

+

+

)+

+

%+

$+

+

$

$

)

)$

$

%

%$

$

$$

)

%

$

,

!

"#

&

&

./018$

345/()676/() 08%69/$:("1844/()6/();"




Motor data 1)Winding 0050 0100 0150 0200Rated torque Mnenn Nm 325 300 270 250Rated speed nnenn rpm 500 1000 1500 2000Rated power Pnenn kW 18.8 34.6 47.1 52.4Rated current Inenn A 41.4 77.4 108.2 104.6Continuous torque at standstill Mn1 Nm - 325 300 270Derating speed n1 rpm - 500 1000 1500Continuous current at standstill In1 A - 82.9 116.2 110Maximum speed Mmax Nm 715 792 658 594Torque constant at 20C KM_nenn Nm/A 9.77 4.88 3.25 3.01Min. cross section of power cable 2) A mm 10 25 35 35Number of pole pairs p 2Rotor moment of inertia 3) Jrot kgm 0.458Mass of motor 4) m kg 334






Holding brake (optional) Electrically-clamped Electrically- releasedTransmittable torque M4 Nm 300 240Connection voltage UBr V DC 24 10 %Rated current IBr A 2 1.87Moment of inertia JBr kgm 0.0188Max. permissible braking energy Wmax Ws 70000Disengagement time t2 ms 90 300Engagement time t1 ms 150 30Mass of brake m kg 25

Blower Axial blower


according to EN 60204-1 (1993) at 40C ambient temperature.3) Werte ohne Haltebremse.4) Values without holding brake, with blower.5) at 1m distance, with PWM = 4 kHz6) From IN + 20%, blowers should be monitored.

Fig. 4-51: Data Sheet MAD180C



(%

+

+

)+

+

%+

$+

+

,+

-+

$

$

)

)$

$

$

)

)$

$

!

"#

&

&

mad_maf+projectplanning.pdf

Documents

product features

product selection

areas of use

inappropriate use

product description

documentation dokmotor

seriesrexroth indradyn

prexroth indradyn