machining solutions for 2 wheeler componentsbajaj auto ltd. hero motocorp ltd honda motor cycles...

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©2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential © 2015 Kennametal Inc. l All rights reserved. l Proprietary and Confidential Machining Solutions for 2 Wheeler Components FY16-03. 01.09.2016

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Page 1: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

©2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential© 2015 Kennametal Inc. l All rights reserved. l Proprietary and Confidential

Machining Solutions for2 Wheeler Components

FY16-03. 01.09.2016

Page 2: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 1

Machining Solution for 2 Wheeler segment

Satisfied CustomersBajaj Auto Ltd.Hero MotoCorp LtdHonda Motor Cycles & Scooters India Pvt. LtdIndia Yamaha Motors Pvt. Ltd.LML Ltd.Mahindra Two Wheelers LtdRoyal Enfield ( Eicher Motor Cycles Ltd)Suzuki Motor Cycles India Ltd TVS Motors Ltd

T1 Associates of above companiesAstra Honda, IndonesiaBestex MM India Pvt. LtdEndurance Technologies Pvt. LtdGabriel India LtdGoshi India Auto Parts Pvt. LtdIndo Autotech Ltd.Munjal Showa Ltd.Musashi Auto Parts, India Pvt. Ltd.Musashi Auto Parts, IndonesiaNeel Auto Pvt. Ltd.PT Showa, IndonesiaSatyam Auto Components Pvt. Ltd.Showa India Pvt. Ltd.Varroc Engg. Pvt. Ltd.

Page 3: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 2

Over view - Machining solutions for 2 Wheeler Segment

Cylinder HeadCam shaftCylinder Block

Connecting Rod

Crank case cover

Crank case

Frame BodySwing arm

Transmission shaft

Front fork - Outer tube

Crank shaft

Gear Primary Driven

Mission case

Gear Shift Drum

Page 4: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 3

CNC two spindle fine boring machine with auto tool correction

Multispindle bolt hole drilling machine

Multispindle rotary table bolt hole drilling, hole milling & reaming machine

Two station drilling and tapping machine

SPMs & Fixtures for Cylinder block operations

Drilling & tapping Machine

Bolt Hole Drilling & reaming

Finish Boring

Fixtures for Cylinder block operations On Machining center

Page 5: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 4

Exhaust Face drilling & Tapping

Rough Boring

Face Milling

Cam Bore Rough boring

Milling, Boring & Tapping

Face milling

Stud Hole drilling

Stud Hole drilling

Spherical Bore Machining

Air Suction Valve hole

drilling

Rocker Arm face

milling

Rocker Hole drilling

Cylinder Head Operations

Parent Bore Boring, Valve

Seat Generation & Valve Guide

Reaming

Milling, Boring & Tapping

Inlet Face drilling & Tapping

Rough Boring

Face Milling

Page 6: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 5

Parent bore drilling machine for Valve seat & valve guide bore

Valve Seat Generating & Valve Guide Reaming

Valve Seat Plunging & Valve Guide Reaming

SPMs & Fixtures for Cylinder Head operations

Fixtures for Cylinder head operations On Machining center

3 Spindle Ex. face drilling, boring & spot facing machine

3 Spindle Rotary Milling m/c

Page 7: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 6

2 Way Multispindle Horizontal tapping machine

Two way fine boring & reaming m/c3 Way Multi Spindle Drilling Finish Boring & Reaming

Two station Multispindle Vertical Tapping machine

SPMs & Fixtures for Crank case operations2 Way Drilling & Rough boring machine

Fixtures on GPMs for Crank case

3 Spindle Rotary Milling m/c

Page 8: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 7

Vertical Face milling machine

4 station rotary solid drilling, plunge facing and boring machine

4 Spindle Oil Hole Gundrilling Machine

Facing & centering machine

Fine boring machine for pin bore (with auto tool correction)

Slant hole drilling machine Datum hole drilling machine

SPMs & Fixture for Crank shaft operations

MQL Oil Hole & Cross Hole Drilling Machine

Page 9: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 8

2 Way 4 Spindle Fine Boring Machine - Swing Arm 2 Way 2 Spindle Fine Boring Machine – Swing Arm

Finish boring machine for both end – Frame body

SPMs for Frame body & Swing arm operations

Page 10: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 9

Rough & fine boring machine for small end & big end bore

Two Spindle small end fine boring machine with NT tool correction system

Rotary table horizontal drilling, rough boring, fine boring & chamfering machine

Single spindle small end fine boring machine with NT tool correction

SPMs for Connecting rod operations

Page 11: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 10

CNC key way and Cam milling machine

Cam shaft facing and centering machine with Gantry system for loading/unloading

Wood peck drilling machine

Cam milling machine with Gantry system for loading/unloading

SPMs for Cam shaft operations

Page 12: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 11

Oil hole gun drilling machine

Facing & centering machine - plunge

Drilling & centering machine

Vertical slot milling machine

SPMs for Transmission shaft operations

Page 13: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 12

Front Fork – Shock Absorber Tube

Two spindle vertical drilling and spot facing machine

Six spindle CNC both end processing machine

Two spindle vertical BTA C’boring machineTwo spindle horizontal BTA

C’boring machine

SPMs for Front fork (outer tube) operations

Multi Tasking Machine

Combination Turning & BTA Counter Boring Machine

Page 14: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 13

Cradle Type Fixture for Cylinder Head

Cradle Type Fixture for Cylinder Block

Cradle Type Fixture for Crank case

Cradle Type Fixture for Transmission Case

Cradle Type Fixture for Crank Case Cover Fixture for Crankshaft

Cradle Type Fixture for scooter crank case left

Cradle Type Fixture for Cam Shaft Holder

Fixtures for 2 Wheeler components on Machining Center

“Over 1000 + installations for both 2 / 4 wheeler”

Page 15: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 14

5 Axes CNC Tool & Cutter Grinding Machines:

Ecogrind LX5+ Ecogrind RX5+

EZeeGrind-H EZeeGrind-G

Ecogrind VX5

EZeeGrind Prime EZeeGrind ProEZeeGrind Plus

Tool Manufacturing and Re-sharpening Solutions

EZeeGrind Series

Ecogrind Series

Page 16: Machining Solutions for 2 Wheeler ComponentsBajaj Auto Ltd. Hero MotoCorp Ltd Honda Motor Cycles & Scooters India Pvt. Ltd India Yamaha Motors Pvt. Ltd. ... Machining solutions for

All rights reserved. l Proprietary and Confidential l 15

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