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Alpha Assembly Solutions Global Headquarters 300 Atrium Drive Somerset, New Jersey 08873 USA MacDermid Autotype Grove Road Wantage OX12 7BZ United Kingdom MacDermid Performance Solutions MacDermid Inc. H.Q 245 Freight Street Waterbury, CT 06702 USA MacDermid Enthone Electronics Solutions 227 Freight Street Waterbury, CT 06702 USA MacDermid Enthone Industrial Solutions 198 Golden Hillock Road Birmingham B11 2PN United Kingdom

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Alpha Assembly Solutions Global Headquarters 300 Atrium Drive Somerset, New Jersey 08873USA

MacDermid Autotype Grove Road Wantage OX12 7BZ United Kingdom

MacDermid Performance Solutions MacDermid Inc. H.Q 245 Freight Street Waterbury, CT 06702 USA

MacDermid Enthone Electronics Solutions 227 Freight Street Waterbury, CT 06702 USA

MacDermid Enthone Industrial Solutions 198 Golden Hillock Road Birmingham B11 2PNUnited Kingdom

MacDermid Performance SolutionsDriving Automotive Innovation

Driving Automotive Innovation.

CONTENTS

MacDermid Performance Solutions (MPS) is a world leader in the development, manufacture and supply of surface coating and joining materials in the Automotive Market. MPS formed from the integration of several chemical and materials market leaders, including Alpha, Enthone and MacDermid.

Offering a full range of products and expertise in the fields of decorative coatings, performance coatings (wear and corrosion resistance) and electronic materials, MPS is uniquely positioned to provide materials technology solutions for today’s vehicles as well as the next generation of Automotive products.

Major Automotive OEM’s are continuously increasing their demand for higher performance automotive electronics systems. The worldwide automotive electronics industry is approaching $180B*. Greater China, Eastern Europe, India and global emerging markets are responsible for the increasing volume of automobile unit production. Compounding unit growth, auto electronics systems growth will be driven by demand for automotive safety, powertrain & chassis development, and increasingly sophisticated in-cabin applications (infotainment, comfort, convenience etc). Additionally, new electronics technologies will deploy to address emission reductions, weight reductions, electronic vehicles and autonomous systems.

DECORATIVE

MacDermid Autotype

07

ELECTRONICS

MacDermid Enthone

Electronics Solutions

05

ELECTRONICS ASSEMBLY

Alpha Assembly

Solutions

09

02

ABOUT US

INDUSTRIAL

MacDermid Enthone

Industrial Solutions

03

*Source: Prismark Partners LLC

MACDERMID ENTHONE INDUSTRIAL SOLUTIONS

INDUSTRIAL SOLUTIONS

For generations, MacDermid Enthone Industrial Solutions has been at the forefront of creating new standards for advanced surface preparation technologies for the world’s most critical metal and plastics finishing applications. Examples include hexavalent chromium and cobalt-free anti-corrosion finishes for brake calipers and fasteners. Our recent technology developments, such as our dark satin decorative chromium for exterior trim and lead / cadmium-free wear resistant coatings for power train, address environmental issues.

PERFORMANCE MATERIALS

Cars and chromium have been linked together for decades. Reaching its peak in the flamboyant styling of the 1950’s, chromium wheels, trim and accents have historically been used by car designers to help impart a distinctive look to their cars. With the move to lighter vehicles, plastic replaced much of the metal trim. MacDermid Enthone chemists were the pioneers of plating on plastic for decorative automotive applications and for decades ‘bright chromium plate’ was the finish of choice. Extensive choice of color, gloss levels and Electrolac UV enables designers to deliver a contemporary coating onto both plastic and heat sensitive substrates. This coating can be applied over bright and satin nickel.

Decorative Fashion Finishes• Plating on Plastic• Copper• Multilayer Nickel• Chromium Plating

DECORATIVE COATINGS

ZINC-NICKEL FINISHESZinc-Nickel finishes, at 12%-15% nickel by weight, are widely used for both interior and exterior applications. Enviralloy and Kenlevel zinc-nickel systems are optimized for applications such as brackets, brake calipers, door strikers and latches, fasteners and fluid transfer tubes.

TOPCOATS AND SEALERSAll fasteners need to meet a designed maximum proof load. Creating the correct torque-tension relationship allows designers to achieve maximum joint security without exceeding the proof load of the fastener.

Zinc and zinc alloys demonstrate a relatively high and variable coefficient of friction. This can adversely affect the torque-tension properties of fasteners. If fasteners are used without friction control fluid, the increase in friction results in lower bolt tension for a given torque, resulting in a joint weakness, which leads to poor clamping, insecure joints the possibility of premature bolt fatigue failure. Conversely, too much can lead to bolt fracture and thread stripping. These factors become even more crucial in safety critical applications, such as wheels, seat belts, steering and suspension component systems. The solution is lubricated topcoats that provide both a lower friction coating than simply metal to metal joints and also ensure more predictability, avoiding too low or too high clamping forces.

03

ZinKlad is the premier global auditing program for hexavalent chromium-free zinc-based automotive anti-corrosion coatings. MacDermid Enthone ZinKlad coatings have provided hexavalent-free coatings for automotive applications for over 15 years. During that time, ZinKlad evolution enabled many global OEM’s to specify higher standards than had previously been achievable.

Today, ZinKlad represents more than just hexavalent chromium free coatings:

Approved ApplicatorsApplying coatings to an audited standard ensures the same coating performance throughout the applicator base.

High PerformanceZinKlad exceeds the corrosion resistance of hexavalent chromate systems with exceptionally consistent torque and tension characteristics.

Global ConsistencyWherever ZinKlad coatings are applied, applicators benefit from the predictability of identical high performance products.

Compliance with legislation, such as ELV & RoHS, continues to be an essential requirement. ZinKlad delivers on all of these needs.

KEY FEATURES• Approved Applicators • High Performance• Global Consistency

ZINKLAD OVERVIEW

03

Electronics in today’s automobiles have become increasingly sophisticated, with a typical car containing up to 100 separate units. Manufacturers of these units trust MacDermid Enthone Electronics Solutions to deliver crucial technologies that ensure the components’ functionality, durability and electrical integrity, thereby enhancing the dependability and safety of the vehicles in which they are embedded. Automotive consumers will expect electronics that will bring ease of use, safety and sophistication. MacDermid Performance Solutions will be ready to meet these stringent needs through innovative approaches towards product development.MacDermid’s Enthone Electronics Solutions technology, marketing and End User Market teams work very closely with the worldwide leaders in automotive electronics and instrumentation supply chain to provide consistent

and reliably effective solutions. This market segment is ever changing and demanding; MacDermid Enthone is well prepared to meet the ever increasing demands with new product and process technologies. MacDermid Enthone’s technologies for automotive electronic assembly manufacture include environmentally friendly printed circuit board fabrication chemistries, lead-free final finishes, and high performance connector and leadframe materials. Our copper damascene semiconductor materials and wafer level packaging processes meet shrinking device geometry requirements and enable emerging 3D integrated circuit designs. Each process meets the demands of today’s advanced automotive requirements. As a global leader with global presence, MacDermid Enthone Electronics Solutions will be your worldwide supplier.

05

MACDERMID ENTHONE ELECTRONICS SOLUTIONS

ELECTRONICSAUTOMOTIVE ELECTRONIC COMPONENTS

PRODUCT TYPE PERFORMANCE IMPACT PRIMARY OFFERING

Primary Metallization

Increased throughput

Eclipse LE

Shadow

Increased consistency

Wide range of substrate compatibility

Less water usage and waste generation

Copper Plating

Simultaneously fills blind microvias and plates through holes

MacuSpec VF Series

Systek THF

Optimized for pattern and panel plate

Thermal management design freedom

Increased function, smaller footprint

Surface Finish

Exceptional solder joint strength

Sterling Silver

ENTEK PLUS HT

ORMECON

Touch pad functionality

Press fit connector reliability

Superior conductivity for high RF applications

Compatible with flex PCB

Packaging

Inspect with AOI

PackagePrepEliminates the need for x-ray

Increased reliability

Molded Interconnect Devices

Opens new design opportunitiesMID XD Copper

ENPlate LDS NickelCombines mechanical and electrical components

Allows weight and space reduction

Copper Damascene

Best in class quality and manufacturing

ViaForm Omega

ViaForm NexGen

Commitment to collaborate for continuous improvement

Robust, uniform interconnect fill

Superior device reliability

Improved yields

Low cost of ownership

Wafer Level Packaging

High speed plating

MICROFAB CopperPure chemistry – no Kirkendall Voids

Flexibility to meet various features

Wide process window

05

PRODUCTS

Film Insert Moulding (FIM) is a versatile and cost effective method of decorating and manufacturing plastic parts. It is an advanced form of In Mould Decoration (IMD) or In Mould Labelling (IML). To begin, the flat film is reverse decorated (normally screen printed), then optionally formed, cut and finally back injection moulded.With FIM you can easily integrate components such as lens and body into a single unit using just one piece of our formable hard coated film.

KEY BENEFITSCost effectiveness and manufacturing efficiency Integrating many components into one single part saves on tooling and assembly costs. Our hard coated films are also available with a matte base finish which improves robotic handling during automated stacking and feeding operations.

Wide spectrum of decoration effectsDepending on the specific film, products can be moulded to almost any shape and depth. Use AutoForm™ for shallow parts or XtraForm™ for ultimate deep forming. These films can be decorated using a wide range of printing techniques, most commonly screen printing.

Create custom texturesFototex 3D™ lacquers are intermixable allowing an infinite range of bespoke finishes and enabling designs to incorporate different blocks of textures on a part to create detailed fine lines or text. Fototex 3D uses a hybrid cure technology (solvent and UV) that creates an incredibly hard, abrasion and solvent resistant finish that exceeds the latest OEM specifications.

Extreme durabilityOur unique hard coated films offer excellent hardness, abrasion and chemical resistance. The films are reverse printed thereby protecting the decoration without requiring spray painting or any other post mould process. Our films meet the specifications of the automotive, appliance and telecoms industries.

Automotive Todays markets expect a smooth, high quality finish to the surface area of car interior trim and decorative parts. At MacDermid Autotype we can deliver these finishes with our FIM processes and XtraForm, a formable, hard coated polycarbonate film with a deep, high gloss finish. Designed to be UV cured, these provide maximum formability, with scratch and chemical resistance. The durability of the surface produced makes for an attractive long lasting quality component. In addition, Fototex 3D texture varnishes offer a cost effective method of adding selective surface texture or antiglare effects to a part such as instrument clusters, HVACs, radio bezels, touch screens, touch panels, PRNDL and trims.

07

The XtraForm Process

Chrome effect FIM inks

MACDERMID AUTOTYPE

FILM INSERT MOULDINGDESIGNED TO BE DIFFERENT

Telecoms MacDermid Autotype hard coated films can be used for In Mould Labelling (IML) to create lenses, housing and keypads and even offer the possibility of integrating the housing and lens, for example outer casings for mobile phones. The films offer unrivalled pencil hardness, scratch and abrasion resistance.

Appliance Flat or formed control panels with domed switches and lenses can be integrated into one component using MacDermid Autotype hard coated films. The films’ resistance to scratch, abrasion and harsh chemicals provides superior control panel durability for demanding domestic appliance applications.

It takes more than innovation, high performance products and superior technical service to help our customers compete and win in today’s global market place. It takes a total commitment to understand their needs and the ability to provide the right solutions – every time.

PRODUCT DEEP FORM

MEDIUM FORM EMBOSS PENCIL

HARDNESS

SCRATCH/ABRASION RESISTANT

CHEMICAL/SOLVENT

RESISTANT

Hard Coated Polycarbonate Films

XtraForm - Gloss S S S G S S

AutoForm - Antiglare or Gloss n n S G S S

Hard Coated Polyester Films

HiForm PE - Gloss n S S S S S

AutoForm PE - Antiglare or Gloss n n S S S S

Autotex - Velvet & Fine textured n n S S S S

Hard Coated PMMA Film

AutoForm PMG - Gloss n n S S S S

Hard Coat Texturing Lacquers

Fototex - A blendable range of Fine, Coarse and Supermatt Finishes S S S G S S

07

S Superior performance G Good performance n Not recommended

Alpha Assembly Solutions is the world leader in the development, manufacturing and sales of innovative materials used in the electronics assembly process. Alpha is a full line supplier of assembly materials including solder paste, cored solder wire, bar solder and fluxes, as well as semiconductor packaging materials and stencils.As the automotive industry demands higher reliability performance whilst improving efficiency and reducing its costs, Alpha sees the answers coming from our continual commitment to ground-breaking R&D and from our global applications engineering experts. Armed with an intimate knowledge of materials and processes, we are uniquely qualified to provide you with the total process solutions you are looking for.

09

POWERTRAIN/CHASSIS ELECTRONICS

IN-CABIN ELECTRONICS

ASSEMBLY TECHNOLOGY ENABLERS FOR ENHANCED RELIABILITY

ASSEMBLY TECHNOLOGY ENABLERS FOR LOWEST TOTAL COST OF OWNERSHIP

TECHNOLOGIES FOR THE LATEST GENERATION OF LED LIGHTING

PERIPHERAL VISION AND DETECTIONFINE-PITCH MATERIAL TECHNOLOGIES FOR THE HIGHEST LEVELS OF CAMERA AND SENSOR RELIABILITY

EXTERIOR LIGHTING

ALPHA ASSEMBLY SOLUTIONS

ELECTRONICS ASSEMBLYIMPROVING RELIABILITY ANDREDUCING WARRANTY COSTS

09

POWERTRAIN/CHASSISELECTRONICS

IN-CABIN ELECTRONICS

EXTERIOR LIGHTING

Product Type Performance Impact

Solder Paste

Increased joint reliability and

operating temperature range

Increased reliability for exterior

Preforms

Low contamination

Higher thermal transfer / increased

reliability

Silver Sinter Technology

Lower electrical loss

Higher brightness and efficiency, increasing

the reliability and lifetime of the package

PRIMARY PRODUCT OFFERING

SOLDER PASTE:

ALPHA® LUMET™ with SAC and MAXREL™ alloys

PREFORMS:

ALPHA® SAC and MAXREL™ Preforms

DIE ATTACH:

ALPHA® Fortibond Pressureless Sinterable n:Ag Paste

Product Type Performance Impact

Solder Paste

Reduced defects/rework and increased

throughput

Increased Productivity

Preforms

Provide reliable joints on SMT connectors with a purely SMT

reflow process

Silver Sinter Technology

Increased product life and reduced warranty

claims

PRIMARY PRODUCT OFFERING

SOLDER PASTE:

ALPHA® CVP-390 SAC305

ALPHA® CVP-390 Innolot

PREFORMS:

ALPHA® Exactalloy

DIE ATTACH:

ALPHA® Argomax® Paste and Film

ALPHA® Fortibond Paste

Product Type Performance Impact

Solder Paste

Reduced defects/rework and increased

throughput

Same chemistry with alloys optimised for electronics

environment within vehicle.

Flux

Ability to perform in dewing conditions and

meet tougher SIR/EM tests

Bar Solder

Optimise alloy choice/cost for application

Reduce process defects and cost of

waste

Cored WireIncrease throughput

Improved product life

PreformsPossibility to eliminate

wave processes

Product Type Performance Impact

Solder paste

Increased throughput and reduced rework

Increased solder joint life under

harsh environmental conditions - reduced

warranty claims

Flux

Ability to perform in dewing conditions &

meet tougher SIR/EM tests

Proven performance with common

conformal coat chemistries

Bar solder

Optimise alloy choice/cost for application

Reduce process defects and cost of

waste

Cored wireIncrease throughput

Improved product life

Preforms

Possibility to eliminate wave processes

Provide extra solder volume to increase

mechanical strength of high stress joints, such as connectors

Silver sinter technology

Higher power densities to enable miniaturisation of

power devices

Increased product life and reduced warranty

claims

PRIMARY PRODUCT OFFERING

SOLDER PASTE:

ALPHA® CVP-390

SAC305 and Innolot

FLUX:

EF-6100 EF-6103 EF-9301

CORED WIRE:

ALPHA® Telecore™ HF-850

DIE ATTACH:

ALPHA® Argomax® Paste and Film

ALPHA® Fortibond Paste

PRIMARY PRODUCT OFFERING

SOLDER PASTE:

ALPHA® CVP-390 SAC305

ALPHA® CVP-390 SACX™ PLUS

FLUX:

EF-6100

EF-6103

CORED WIRE:

ALPHA® Telecore™ HF-850

SOLDER BAR:

SAC305

ALPHA® SACX™ PLUS 0807

ALPHA® SACX™ PLUS 0307

PERIPHERAL VISION AND DETECTION