long-term service (o&m) contract - БЪЛГАРСКИ АТОМЕН ......work quality control,...
TRANSCRIPT
Rosatom State Atomic Energy Corporation
Long-term Service (O&M) Contract
15.06.2016
Evgeny Salkov
Rusatom Service JSC
INTEGRATED PROPOSAL OF ROSATOM STATE CORPORATION
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O&M Contract*
EPC ContractFuel Contract
Back-end
Integrated Proposal of Rosatom State Corporation contains a complete main
package of services ranging from NPP construction and
maintenance to decommissioning
* O&M – Operation & Maintenance
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WHAT IS AN O&M CONTRACT FOR?
Safe operation and mitigation of Customer's risks
Assistance in arrangement of operation using the resources of highly skilled and experienced personnel of Contractor
Savings
Cost reduction due to:
- prevention of possible mistakes during operation and maintenance
- use of engineering, scientific, design potential of RosatomState Corporation
Transfer of experience and localization
During joint operation, experience is transferred to Customer's personnel and local servicing companies
Convenience of work with a single O&M contractor
There may be dozens of contractors working on large service projects
WHY IS OUR COMPANY THE O&M CONTRACTOR YOU NEED?
4Current clients
Future clients
Branch offices/representativesRusatom Service JSC
Market leader
CHINA
VIETNAM
INDIA
BANGLADESH
EGYPT
KAZAKHSTANUKRAINE
FINLAND
BELARUS
BULGARIA
IRAN
CZECH REPUBLIC SLOVAKIAHUNGARY
ARMENIA
TURKEY
• … a specialized service company, a single point of contact for maintenance of foreign NPPs
• … performs orders in seven countries
• … a leader of service market in three countries
• … value of orders is about $500 million
Amount of personnel
270.000
Number of companies
> 250
• The companies of State Corporation have the highest competences in servicing VVER based NPPs
Rusatom Service JSC ...Rosatom State Corporation
Units in operation
35
WHY DO YOU NEED AN O&M CONTRACT RIGHT NOW?
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Nuclear power plant personnel training
OperationDesign and Construction
Signing of O&M Contract already now allows...
•...reservation of resources for Customer
•…long-term planning of activities
•…guaranteed stability of relations with a pool of contractors
-9 -8 … -5 -4 -3 -2 -1 1 2 3 … 60
Works under EPC Contract
Works under O&M Contract
1
2
1 1
2
4 4 4 4 4 4
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Units commissioning schedule for VVER based NPPs abroad
• Some works under O&M contract start 5 years prior to Unit startup
• Signing of O&M Contract in parallel with EPC Contract facilitates their harmonization and will ensure transfer of experience and preservation of personnel continuity from construction stage to operation stage
Rosatom state corporation plans to build 36 NPP’ Units abroad by 2030
Increased demand for service
PRINCIPLES OF O&M CONTRACT FORMATION
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Long validity period• O&M Contract will provide Customer with everything required for
effective and safe operation throughout NPP lifecycle
Modular design• O&M is based on modular principle so that Customer could have a
possibility of selection from the list of proposed services, works, supplies
• Customer selects the required scope and pays only for the works and services actually received
Transfer of knowledge and localization
• Continuous transfer of experience and knowledge to Customer's personnel during joint operation
• Involvement of local suppliers in large service projects
Technical assistance during NPP commissioning, operation and also arrangement and performance of preventive maintenance
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Maintenance and repair of mechanical equipment, electrical equipment and I&C hardware, and metal inspection during operation
Training of NPP personnel, proficiency maintaining and improvement of personnel qualification
Development of repair documentation
Equipment and spare parts supply during NPP commercial operation
KEY MODULES OF O&M CONTRACT
TECHNICAL ASSISTANCE DURING NPP OPERATION
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Assistance in equipment acceptance after repair/commissioning
Technical support during plant testing and equipment commissioning
Participation in Provisional Takeover and Final Takeover of NPP Unit
Technical support for Customer's operating personnel during NPP operation
Consulting of Customer regarding provision of design parameters of NPP Units operation
Participation in development, inspection and update of operational documents
Arrangement of planning, preparation and performance of scheduled preventive maintenance
Up to 350 highly skilled specialists will be deployed to NPP site to provide technical assistance to Customer
ARRANGEMENT AND PERFORMANCE OF MAINTENANCE AND REPAIR
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Mobilization and transportation of Contractor and Subcontractor personnel
Management of repair&maintenance process
Maintenance and repair of safety related equipment and systems
Work quality control, acceptance of equipment and systems after maintenance and repair
Assistance in preparation and issue of reporting documents
Provision of designer's support during preparation and performance of maintenance
Contractor can deploy to NPP Site amount of up to 600 maintenance specialists for scheduled preventive maintenance performance
PERSONNEL TRAINING
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Development of programs and procedures for NPP personnel training
Training of NPP operating and maintenance personnel
Creation of NPP Unit full scale simulators
Establishment of Training Center at Customer's Site
Arrangement of NPP personnel internship at operating Russian NPPs
Services on additional professional training (advanced training, improvement of personnel qualification, retraining)
Depending on Customer's needs, NPP personnel may be trained in total amount from 300 to 1800 people
DEVELOPMENT OF MAINTENANCE DOCUMENTATION
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Organizational documents for maintenance and repair
Maintenance and repair regulations and procedures
Specifications for equipment maintenance
Technical documentation packages for maintenance of equipment and systems
Process instructions for welding, heat treatment, diagnostics, inspections, etc.
Projects of work organizational management documents
The amount of maintenance documentation for NPP consisting of two Units is over 400 documents
SUPPLY OF EQUIPMENT AND SPARE PARTS AND ACCESSORIES
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Customer's technical support in generation and support of IT system for materials management
Development of a bill of strategic spare parts (emergency stock)
Development of a bill of annually scheduled supply of spare parts, accessories and consumables
Signing of contracts with vendors (manufacturers) of spare parts and accessories
Provision of spare parts, accessories and materials supply to Customer
Contractor ensures supply of spare parts and accessories during the entire period ofNPP commercial operation
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EXAMPLES OF SUCCESSFUL COOPERATION
• Unit 1 operation technical support/assistance since 2012
• Maintenance performance during the first intermediate repair (2014) and first overhaul (2015)
• Signing of contract for maintenance, repair and personnel training in 2018 – 2021 (expected in 2016)
• Signing of contract for supply of spare parts and accessories (expected in 2016)
• Technical support/assistance during scheduled preventive maintenance of Units 1, 2 (starting 2008)
• Supply of equipment and spare parts and accessories (starting 2008)
• Personnel training (2015)
Bushehr NPP (Iran)
Tianwan NPP (China)
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EXAMPLES OF SUCCESSFUL COOPERATION
• Full package of works on lifetime extension project (LTE) (2015–2019)
› Comprehensive assessment of Unit› Assessment of LTE possibility› Technical condition assessment and justification of
equipment lifetime extension› Justifying calculations / safety justification› Upgrade and replacement of systems and equipment
(equipment supplies, construction and installation, testing)
• Supply of equipment and spare parts and accessories (2013–2015)
• Upgrade of NPP Unit 5 and 6 generators in order to increase power rating to 1100 MW (2015–2016)
• Evaluation and justification of Unit 5, 6 lifetime extension (2014–2018)
Metsamor NPP (Armenia)
Kozloduy NPP (Bulgaria)
CONTACTS
Evgeny Salkov
Rusatom Service JSC
Director general
[email protected]. +74959957680
Fax +74959957682