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Tüpraş Residue Upgrade Project (RUP)

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Tüpraş Refineries


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Total Refining Capacity : 28.1 Millions Tons - 100% of Turkey’s refining Capacity

Current Nelson Complexity (NC) : 7.25

Existing Refinery


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• Crude Distillation Units (3) 37,500 m3/day

• Vacuum Distillation Units (3) 14,000 m3/day

• FCC Unit (1) 2,250 m3/day

• CCR Platforming Units (2) 7,200 m3/day

• Isomerization Unit (1) 3,600 m3/day

• Desulphurizer Units (3) 14,750 m3/day

• Hydrocracking Unit (1) 4,000 m3/day

• Sulphur Plants (2) 250 ton/day

• Kerosene Treating Unit (1) 5,500 m3/day

• Hydrogen Plant (1) 57,000 NM3/hr

Existing Refinery - Utilities


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1. Power Plants: • Steam Generation (990ton/hr) • Electricity Generation

o Turbogenerator 45 MW o Co-gen 40 MW

2. Tank Farm

• Total 134 Tanks and over 2.000.000 m3 storage capacity

3. Sales

• Truck loading ve rail car loading • Marine loading,

o Platform: 300.000 DWT, FAZ II: 100.000 DWT, FAZ I: 80.000 DWT

4. Waste water treatment, including;

• Balast water treatment • Domestic waste treatment

5. Recovery Units • Flare Gas Recover : 3.000 m3/saat • Waste Water Recovery : 440 m3/saat

Purpose of RUP


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• Integrate with the existing refineries (Kırıkkale Refinery by rail way, İzmir

refinery by vessels, Izmit Refinery by pipeline)

• Receive all black products from Tüpraş Refineries (Atmospheric residuum,

Vacuum Residuum, VGO’s, high sulphur diesel)

• Convert them into primarily ultra low sulphur diesel, jet fuel, naphtha, and

LPG

RUP General View

RUP Product Yields (Tons/year)


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White Product Yield (3.476/4.496) = %77.3

RUP Akım Şeması


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RUP Units


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• Delayed Coker :8.200 m3/day

• Hydrocracker :8.000 m3/day

• Diesel Desulfurizer :4.000 m3/day

• Naphtha Hydrotreater :1200 m3/day

• Vacuum Unit :7.500 m3/day

• Hydrogen Plant :160.000 Nm3/hr

• Sulphur Recovery Unit (2 trains) :420 ton/day

• Amine Regenerator (2 trains) :26.400 m3/day

• Sour Water Stripper (2 trains) :3.033 m3/day

• Waste Water Treatment Unit :12.000 m3/day

• Cooling Tower :12.000 m3/hr

• Electrical Power (2 GTG+ 1 STG ) :120 MW

• Steam Production (VHPS) :440 ton/hour

• Tanks (23) :660.000 m3

• Flare

• Jetty

• Railway Station

• Central Control Building

Process Licensors


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Unit Licensor

Vacuum Distilatıon Unit Shell GSI

Delayed Coker Unit Foster Wheeler USA

Hydroprocessing Complex UOP

Hydrogen Unit TECHNIP

Sulphur Recovery Unit JACOBS

LPG Caustic Treater Unit UOP

EPC Contractor : Technicas Reunidas

Important Dates


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Flare is fired

15 September 2014

Important Dates


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Gas turbines starts producing

electrical power

18 December 2014

Important Dates


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First ASRFO product from İzmir and Kırıkkale Refineries

discharges to RUP tanks.

18 December 2014

Important Dates


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Vacuum Unit starts up

16 March 2015

Important Dates


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Hydrocracker pressure

depressurization tests

19 March 2015

Important Dates


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Sour Water Stripping Unit starts up

20 March 2015

Amine Regenaration

Plant starts up

1 April 2015

Important Dates


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Hydrogen Plant start up

30 March 2015

Hydrocracker produces the

first on spec diesel and jet fuel

products.

2 May 2015

Important Dates


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Sulphur Unit produces sulphur

8 May 2015

Important Dates


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Waste Water Treatment Plant

starts up

25 May 2015

Important Dates


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The first petrocoke production

in Turkey

30 May 2015

Current Status


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• All unit performance tests are passed.

• All other process and utility units are operating at their design

capacities.

• All Tüpraş Refineries operating at maximum capacity

• Tüpraş black product production is now limited to the supply of asphalt,

local heating oil and marine fuel demands.


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Thank You

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