Local energy solutions for industry and communities

Teemu Koskela

Smart Power Generation seminar

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Contents

1. Renewable energy as a business2. MW Power as a part of Metso3. Local energy solutions4. Examples of our deliveries5. New innovation: Pellet heating plant solution

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Why is renewable energy so attractive?

• The answer is simple: it will enable us to diversify our energy sources and reduce our excessive dependence on gas, coal and oil. It is thus the surest means we have of both reducing emissions and improving the security of our energy supply.

• In addition, at a time of economic uncertainty, the renewable energy technology industry is one which keeps on growing, providing jobs and developing new technologies, and helps Europe to maintain its place at the forefront of global industrial innovation.

Source: Renewables make the difference, EU publication 20113

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Renewable energy

4 *share of final energy consumption, source: Eurostat

Renewable energy %*

Share within the EU and targets for 2020

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Key solutions: biomass and energy efficiency

• Biomass is sourced locally- Industrial by-products utilized- Transportation costs optimized- Availability of biofuels secured

through extensive range of biofuels used

- Storage need minimized- Contributes to the local economy

• Combined heat and power production

• Efficient utilization of biomass in heat production

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Power plant know-how from WärtsiläForerunner in modularized power and

heating plantsDeveloper of BioGrate combustion system

A joint agenda to meet the increasing demand for sustainable energy solutions

MW PowerA joint venture by Metso and Wärtsilä

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Boiler technology know-how from MetsoLeading supplier of multifuel-fired boilers Pioneer in bubbling fluidized bed (BFB)

technology from small to large-scale

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From small heat-only boilers to large high-efficient power plants

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• Example: Bayerfonds BestEnergy• Fuel sourced near-by• Typical fuel transportation distance < 50 km

• Example: PGE Szczecin• Fuel transportation by road trucks and trains

• Typical fuel transportation distance up to 100 km

• Example: Alholmens Kraft• Developed fuel logistics including sea transportation

• Typical local fuel transportation distance up to 150 - 200 km

Small-modularBioGrate and BFB5-10 MW(e)

Large - CFB 100-300 MW(e)

Mid size - BFB 20-100 MW(e)

The world’s leading supplier of biomass boilers

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Let’s go –

Boosting Boosting business life business life

and employmentand employment

LocalLocalenergy solutions:energy solutions:

Clean Clean energy productionenergy production

Utilization of Utilization of local local

renewable renewable fuelsfuels

Heat forHeat forlocal local

municipalitiesmunicipalities

LocalLocalheatheat

productionproduction

Heat forHeat forlocallocal

processprocessindustryindustry

LocalLocalpowerpower

productionproduction

More secureMore securepowerpower

productionproduction

Less Less energyenergy

transfer transfer losses losses

Local Local maintenance and maintenance and

servicingservicing

start your local energy production engine!

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Our customersProcess industry Communities &

municipalitiesProject developersInvestor groupsEnergy companies

Markets:Northern Europe and RussiaStrong growth in Western,

Eastern and Southern Europe

Energy solutions for all customers

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Metso and Wärtsilä’s broad sales and service network

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Winning solutions

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Reliability throughout the project’s life cycleReliability throughout the plant’s life cycle

Flexibility in the type of deliveryTurnkey deliveriesProcess equipment deliveries

Modular solutionsProject know-howLeading technologyLife-cycle servicesLong-term development planning

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Fuel handling

Flue gas system

Automation & instrumentation

Building & Foundations

Electrification

Project execution

Boiler island

Turbine system

We specialize in turnkey deliveries

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Turnkey deliveries

• Single-point responsibility for entire delivery

• Schedules, costs and risks of the project are forecast and minimized

• Total cost and profitability known in advance

• Consistent quality• Experienced project team handles

delivery and commissioning• Service and maintenance available

throughout the plant’s life cycle

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Benefits

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Modular solutions

• Modules and interfaces are predesigned

• Minimizes costly and error-prone installation work at the site

• Modules assembled in quality-assured machine shop conditions

• Pretesting at the factory speeds up commissioning

• Well-designed equipment reduces the need for space

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Benefits

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Biopower

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Benefits to the customerScope of delivery according to

customer’s needsSchedule, cost assuranceFast project planningSerial productionEconomical price

Boiler

Steam drum

Stair tower

Feed water tank module

Boiler silo

Biograte

Make up water tank module

Turbine generator set

Stack

Main steam module

Heat exchanger module

ESP

Condenser module

Fan module

Feed water pump module

Modularized biomass power plants• Modular structure

• Turnkey delivery

• Standardized solutions

• BioGrate or BFB technology

• Fuels: biomass, peat

• Combined heat and power production output 3–10 MWe

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Multipower

• Combined heat and power production output 10–60 MWth

• Bubbling fluidized bed (BFB) technology

• Fuels: biomass, peat, recovered wood

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Benefits to the customerFuel flexibility, also demanding fuels Optimized process values and

connections for customersTailored delivery scope, from boiler

equipment delivery to the most comprehensive turnkey deliveries

Plant lay-out according to customer needs and the premises

Tailored BFB boiler plants

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Bioheat

• Tailored plants for steam or hot water generation

• BioGrate technology

• Fuels: biomass, peat

• Output 4–18 MWth

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Benefits to the customerModular solutionsHighly efficient combustion process based

on decades of experienceFuel flexibilityPossibility to fire fuels with a lower heating

valueLow life-cycle costsEasy and economical to use and maintain

Turnkey local heating plants

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Oil & Gas

• For steam or hot water generation up to 200 MWth

• District heat and process steam generation

• Peaking, auxiliary and back-up boilers

• Heat recovery boilers

• Fuels: light or heavy fuel oil, natural gas or a combination of these

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Vantaa Energy, Maarinkunnas5 x O&G NOVITER WT 40 MWth, 200 MWth

Perstorp, SwedenO&G VEÅ WT, natural gas, waste gas,2 x 30 MWth

AS Narva Elektrijaamad3 x 117 t/h, 87 MWth

Tailored oil and gas boiler plants

Benefits to the customerDetailed tailoring according to the

customer’s needsComplete installationsExcellent price/quality ratioQuick manufacture and short installation

time

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Services

• Complete solutions from spare parts to extensive life-cycle service agreements

• Repairs and upgrades

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Benefits to the customerCustomers can focus on their core

business when they place the responsibility for the plant’s maintenance and service in expert hands

Improved reliability already at the start of commercial use, as the Service team is present during the commissioning of the plant

Lower operating costs and higher plant productivity thanks to preventive maintenance and fine-tuning services

Delivery and operational assurance with the support of Metso’s and Wärtsilä’s extensive network

High-quality maintenance and life-cycle services

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R&D

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Results through co-operation

• Metso’s own products and technologies, & the supporting R&D operations, are the core of Metso’s know-how and development

• Close co-operation with customers, research institutes and universities

Benefits to the customerTesting of customers’ new fuelsConcrete tools and equipment for testing

and research at Metso’s own R&D centerFast and high-quality tests and

measurementsSkilled personnel familiar with the

customer’s process

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Examples of MW Power boiler and plant deliveries

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MW Power’s boiler, power and heating plants currently under construction

Situation as of autumn 2011

Metso projects (HYBEX, CYMIC, RECOX, conversions)

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Valio, LapinlahtiKotkaZwickauVantaaGraanul Latvia

Graanul EstoniaPorvoo EnergyTampereKarlskrona

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Valio, Lapinlahti, 2012Process steam

• CHP steam boiler plant 20 MW + 12,4 MW

• Biomass & heavy oil• Boiler plant will

generate steam and heat needed by Valio’s Lapinlahti milk processing plant

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Kotka Energy, 2012

District heating

• Turnkey Bioheat heating plant delivery

• Forest residues & bark • 18 MW district heating

for the Karhula area of Kotka

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Heizkraftwerk Zwickau Süd GmbH & Co. KG, Germany, 2012Electricity and district heating

• Turnkey delivery • Biopower 5 CEX• Biomass and

landscaping material• Max. 10 megawatts of

district heating for the city of Zwickau

• Max. 5 megawatts of electricity for the national grid

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Vantaa Energy, 2014Electricity and heat from waste

• Heat recovery boiler in connection with waste-to-energy (WtE) plant to be built in Vantaa

• Boiler output 56 MWth

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Graanul Invest / Helme, Estonia & Launkalne, Latvia, 2012

• Two CHP power plant deliveries

• incl. Metso DNA automation system

• Biomass• 15 MW of heat for the

customer’s pellet factory & 6.4 MW of electricity, mostly distributed to the grid

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Electricity and district heating

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Savon Voima, 2011District heating

• Turnkey Bioheat heating plant delivery, incl. Metso’s environmental protection systems

• Bioheat 8 + oil-fired 8 MWth auxiliary boiler

• Biomass & peat• 8 MW district heating for

the Suonenjoki area

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HamCogen, Ham, Belgium, 2011Electricity and district heating

• Turnkey delivery, incl. Metso DNA automation and environmental protection system

• Biopower 8 CEX• BFB technology• Biomass• 6 MWth / 9 MWe• Third plant delivery for this

customer

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Keuruun Lämpövoima, 2010Electricity and district heating

• BFB boiler plant delivery, incl. Metso’s environmental protection system

• Biomass & peat• 15 MW district heating for

the Keuruu area and 5 MW of electricity for the grid

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Trollhättan Energy, Sweden, 2006Electricity and district heating

• Biopower 5 DH• Forest residue chips• CHP connection• 17 MW district heating for

the Trollhättan area and 4 MW electricity for the grid

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Vapo, Hankasalmi, 2008Heating

• Turnkey delivery• Bioheat 10 + oil-fired 6

MWth auxiliary boiler • Sawmill by-products and

peat• Hot water for the sawmill’s

drying process and hot water for office buildings on the same site

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Onega Energo, Russia, 2006 District heating

• Turnkey delivery• 2 Bioheat 17 + oil-fired 9

MWth auxiliary boiler• Bark, sawdust & wood

chips• Hot water for Onega’s

district heating grid

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Oü Digismart, Estonia, 2008Electricity and district heating

• BFB boiler plant• Biomass & peat• Boiler output 78 MWth

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Bayernfonds BestEnergy 1, 2009–2011Electricity

• 6 similar Biopower 5 CEX plants for same customer in different parts of Germany

• Biomass• 5.6 MWe electricity for the

grid

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RUP Brestenergo, Pruzhany, Belarus, 2009Electricity and district heating

• Biopower 5 DH• Biomass and peat• 3.7 MW of electricity for

the grid and 13.7 MW district heating for the Pruzhany area

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