1

Light Weight Vehicle Strategy

Range Rover Sport body-in-white aluminium architecture

2

JLR StrategyRecycling Opportunities

MaDE -

ELV

Aluminium infinitely recyclable - Focus on

retaining value & reducing environmental impact

3

REALCAR Project

4

Business Value

ALUMINIUM RECYCLING - Creating a closed loop

Enables lightweight automotive body

structures to be built using aluminium

sheet derived from low cost, energy

efficient, recycled sources.

Increasing the recycled content 25% saves circa

1 Tonne of CO2per car (based on a Jaguar XJ study)

CO2

£xx millionadditional revenue£

Producing recycled aluminium is

95% less energy intensive than primary

5

Supplier StrategyPress Shop StrategyMaterials Innovation

• Closed loop of press shop

scrap for re-melting into

new sheet

• Separation between 5xxx &

6xxx alloys and steel in

mixed metal press shops

• JLR UK Press Shop

investment in excess of £6

millionNew chemistry assessments

Evaluation of waste streams

Major testing programme

Novelis Latchford automotive

investment £6 million for

facility upgrades

Materials InnovationREALCAR

6

Materials InnovationREALCAR

• Scrap tolerant chemistry

developed (RC5754) up to

50% scrap from in-house

processes

• Default grade on all JLR

Future vehicles, replacing

NG5754

• Plan in development to

retrospectively introduce

RC5754 on current

vehicles

Jaguar XE

7

REALCAR 2 Project

8

REALCAR 2 - Recycled Aluminium Car

Jaguar Land Rover research project

Technology Inspired Innovation - Innovate UK projectConsortium Partners

Innovate UK

9

Consortium Partners

Scrap separation:

• Post consumer scrap sourcing

• Separation trials from MBT waste

Melt trials:

• Post-consumer mixed with press

shop scrap

Production coils:

• Full size coils produced by Novelis

Materials characterisation:

• Forming and joining evaluations

Main Project Deliverables:

Scrap re-melted into ingots

Production ingot and rolling trials

Materials characterisation

Alloy Development

10CONFIDENTIAL

Material production - 5xxx coil made from post-consumer

Alloy Development

Consortium Partners

Rolling ingot Production coil trial

75% RECYCLED ALUMINIUM

11

Business Model Development

12

MaDE-ELV

MaDE - ELV Project

13CONFIDENTIAL

Opportunities through workshops and collaboration…

MaDE - ELV Project

CommunicationReviewing Current Practice

Creating the Case for Change

14CONFIDENTIAL

MaDE - ELV Project

1988 Range Rover Seat 2010 Range Rover Seat

15

Aluminium Stewardship Initiative

16

Bauxite mining

Alumina production

Aluminium production

Semi-fabrication

Product manufacture/use

Recycling

Images © Rio Tinto and Novelis

Connecting a supply chain:

Material

stewardship

Sustainability

Responsible

sourcing

Aluminium Stewardship Initiative

17

D&T Schools Competition

18CONFIDENTIAL

D&T Schools Competition

2015/16 Aluminium D&T Challenge:

• Aim is to inspire students to get creative and design a product for the future,

using aluminium

• Develops understanding of Design, Materials and Sustainability

• Supports the D&T curriculum for 11-14 year olds throughout the UK

• Real-life briefs faced by designers, engineers and manufacturers in three

categories - transport, building and packaging