life cycle assessment to evaluate sustainability of packaging

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Life Cycle Assessment to evaluate sustainability of packaging Prof. Dr. Yvonne van der Meer | Chair Sustainability of Chemicals and Materials | Scientific co-director AMIBM | 11 November 2020

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Life Cycle Assessment to evaluate

sustainability of packagingProf. Dr. Yvonne van der Meer | Chair Sustainability of Chemicals and

Materials | Scientific co-director AMIBM | 11 November 2020

Aachen Maastricht Institute for Biobased Materials

www.amibm.org | www.amibm.de

Mission sustainability

team:

• to provide suitable

instruments and

accurate

sustainability

assessments of

materials

• to guide the

transition from a

fossil-based and

linear economy to a

sustainable biobased

and circular economy

Renewable carbon key to a sustainable chemical and plastic industry

Source: Nova InstituteGreenhouse Gas Sci Technol. 10:488–505 (2020)

Research portfolio – Sustainability of Chemicals and Materials

Resources

• Supply chains

• Renewables

• BIorefineries

Production

• Catalysis (bio/chemo)

• Process innovations

Materials

• Biobased additives

• Design for recycling

End of life

• Recycling systems

• Circularity indicators

Sustainability Assessment

• Life Cycle Assessment, Techno-economic Analysis, Life Cycle Costing, social LCA, Indicators/frameworks: renewability, circularity, environmental

• Data acquisition: process modelling, data science concepts, industry projects

• Development of decision support tools: e.g. environmental/economic modelling, early stage technology assessment. multi-criteria optimization

biomass building blocks polymers materials applications end-of-life

Biobased, circular, is it (more) sustainable? Life Cycle Assessment

• A Life Cycle Assessment (LCA) is a method to quantify the environmental impact of a product

• It is a standardized assessment method: ISO14040 (2006) & ISO 14044 (2006)

• Quantification (data driven) allows for comparison and improvement of environmental performance

• Methodological choices can be different (e.g. system boundaries, functional units): large variation in LCA results

• LCA-derived methods for economic and social impact: Life Cycle Costing & Social Life Cycle Assessment

Inputs

• energy

• mineral resources

• renewable resources

Outputs

• emissions to air

• emissions to water

• emissions to soil

adapted from: Hellweg and Milà i Canals, 2014

What we should know about LCAs of plastics

• Land use and land use change

often lacking (extraction of

fossil and mineral resources +

bio-based feedstock): models

for biobased feedstock

available, but uncertainty

issues

• Effects of terrestrial and

marine littering and the

subsequence effects on

ecosystems not yet included

• Fate of the used plastics: data

required on waste

management system, country

specific

Model of Dutch post-consumer plastic packaging recycling network

M.T. Brouwer et al., Waste Management 71 (2018) 62–8563

• Origins of the polymeric contaminants in recycled plastics determined; most contaminants originate from

packaging components and are hence design-related

• Model can be used to redesign the plastic recycling network towards a more circular economy

Environmental LCA of recycling scenarios PET bottles in NL

P. Fleury (2020), Combining Material Circularity Indicator

and Life Cycle Assessment to evaluate the environmental

impacts of recycling scenarios of PET bottles, Bachelor

Thesis, Maastricht Science Programme & AMIBM,

Maastricht University. Thesis supervised by

A.Ghannadzadeh (AMIBM) and Cris Garcia Saravia de

O.M. (AMIBM)

• With LCA results, environmental prices were

calculated to compare different options (CE

Delft. (2018). Environmental Prices Handbook

EU28 version)

• Excel tool developed for mass and energy

balance that can be used in future projects

Environmental LCA of recycling scenarios PET bottles in NL:

Mechanical recycling vs. chemical recycling

• The majority of the environmental impacts were found to be caused by the collection and sorting of waste prior to

recycling, highlighting the importance of a systemic approach for the establishment of a circular system.

• Testing the model: assuming an equal energy requirement for chemical recycling and mechanical recycling, the

environmental price of mechanical recycling was found to be 52% higher than chemical recycling. To be continued!

P. Fleury, BSc. thesis, (2020)

Recyclable Multilayer Food Packaging for a Circular Economy

• Project PACK-CE: Recyclable Multilayer Food

Packaging for a Circular Economy

• Aim: Accelerating the use of recyclable

multilayer food packaging for the transition

to a circular economy

• Role: Creating insight into the sustainability

of packaging through LCA: Chemical and

Mechanical Recycling

• LCA study with 3 scenarios

- PET-PE packaging, incineration with

energy recovery

- All-PE packaging, mechanical recycling

- PET-PE packaging, chemical recycling

PET with dissolution technology

• Dissolution technology for PE-PET packaging seems to have

lower environmental price than the reference incineration

with electricity generation

• To be continued!

Post-consumer plastic packaging recycling system

Beverage Carton (DKR510) in tons

Environmental Price Incineration

Polymers in Mixed Plastic (DKR350)

J. Schneider (2020), Material flow analysis and environmental sustainability assessment of a

post-consumer plastic packaging recycling system in The Netherlands: A focus on beverage

carton and mixed plastic, Bachelor Thesis, Maastricht Science Programme & AMIBM,

Maastricht University. Thesis supervised by A.Ghannadzadeh (AMIBM)

Flow diagram of fate beverage carton after sorting for improved

municipal solid waste recycling and incineration

Left: incineration only

Right: incineration with electricity production

(avoided burden)

Important parameters in LCAs of food packaging

• Type of material, weight

• Single or multi-use

• Resources, transport

• End-of life treatment

• Geographical context (energy, waste)

• Functional unit: recommendation to

include food impact in food

packaging LCA

• Recycling of materials: system

boundaries & modelling approach

important [cut off, system

expansion (avoided burden, product

basket approach)]

Molina-Besch et al. Int J Life Cycle Assess (2019) 24:37–50

Nakatani, Sustainability 2014, 6, 6158-6169

Single-use plastic take-away food packaging and its alternatives, Recommendations from Life Cycle Assessments, UNEP, 2020

Example LCA PET bottle recycling (GHG emissions) in Japan/China

Closed loop: recycling to new PET bottle

Open loop: recycling to different PET product (clothes, etc.)

Waste disposal: incineration

full life cycle | simplified system

Circularity metrics: Framework with value retention strategies

• PhD Cris Garcia Saravia de O.M.

• Project: Circular Economy and

sustainability assessment of

(biobased) materials

• Activities

- Build and test a Circularity

Assessment Framework

- Perform Life Cycle Assessment

on study cases to understand the

impact of circular alternatives

• Partners: Emma Safety

Footwear

Cris Garcia Saravia de O.M. and Y. van der Meer, 2020, under review

Sustainability assessment: additives

• Project: Pure Nature, 100%

Biobased (BB100), www.bb100.eu

• Aim: Development of 100%

biobased man-made fibre

materials. Demonstrators with

companies

• Role: Sustainability assessment of

the developed materials/products

with LCA; focus on additives: often

neglected in LCA and important

role in circular ecnomy

• Additives: plasticizers, flame

retardants, colorants, nucleating

agents, etc. P. Samani, Y. van der Meer , Journal of Cleaner Production 274

(2020) 1232592, https://doi.org/10.1016/j.jclepro.2020.123259

Value Circle

Biobased

LCA of biodegradable plastics

Social and natural enviroment

Value chain

ChemistryBiologyProduct

engineering

State of the Art

Biology

ChemistryProduct

engineering

Social and natural enviroment

Common

language &

methodology

Goal

www.biobased-valuecircle.eu

• Marie Skłodowska-Curie Industrial Doctorate program: Biobased Value Circle

• Full PhD project on LCA of biodegradable plastics (vacancy)

• Data collection & LCA case studies

• Comparison of recycling vs. biodegradation

Online course: LCA: Basic principles and uses

5th edition: Spring 2021

More information and registration:

www.lcatraining.nl

Take home message: let’s make it circular & more sustainable!• Tools available:

- KIDV tool ‘Five perspectives on sustainable packaging: detailed do’s and don’ts for 5 packaging categories

- GaBi Packaging Calculator (LCA-based)

• Life Cycle Assessment, take care of critical aspects for circularity/recycling and be transparent on what the

result reflects, make use of LCA expertise!

• Circularity metrics can be useful tools for circularity next to/on top of LCA

• Design for circularity: screening of sustainability impact in an early stage

plastics

productsresource

Thank you! We are open for collaboration!

[email protected]

• https://www.maastrichtuniversity.nl/yvonne.vandermeer

• https://nl.linkedin.com/in/yvonnevandermeer

• https://www.maastrichtuniversity.nl/research/institutes/a

mibm/research/sustainability-materials