levelrock · 2017. 1. 17. · levelrock ® 2500 ™ floor underlayment high compressive strength...
TRANSCRIPT
High-Strength Flooring Solutions
Levelrock®
Floor Underlayment Selector
With its wide range of installation and performance benefits, poured underlayment is becoming the choice for more residential, commercial and institutional construction projects than any other type of underlayment.
Performance
Higher StrengthThe LEVELROCK® brand family of floor underlayment products offers a higher range of compressive strengths than any other poured underlayment product. That means no flaking, no dusting, no chipping and no cracking. LEVELROCK floor underlayments provide exceptionally durable, acoustically superior floors that consistently deliver best-in-class performance.Superior QualityWe’ve rewritten the book on quality assurance. LEVELROCK floor underlayment is installed by a network of trained, authorized contractors, supported by USG quality control teams. The result is a complete design/build solution that ensures reliable performance, industry-leading quality and superior value.
At a Higher Level
LEVELROCK® 2500™ Floor Underlayment
High compressive strength for multifamily construction.
LEVELROCK® 2500™ Green Floor Underlayment
High compressive strength for multifamily construction. Manufactured from recaptured gypsum. May be eligible for LEED credits MR 4.1 and 4.2.
LEVELROCK® 3500™
Floor Underlayment
Hard-surface upgrade in multifamily and light commercial projects and a topping to correct cracked and uneven floors in commercial applications.
Description
Products
Printer Note:Double gate fold
requires -1/8” off end pages.
Physical Properties
Strength (psi) 2,500 – 3,200b 2,500 – 3,200b 3,500 – 4,200b 3,500 – 4,200b 4,500 – 5,500b 4,500 – 5,500b 2,500 - 3,200b 3,500 - 4,200b 3,500 - 4,200b 3,500 - 4,000b 6,000 - 8,000b 5500c 4350c 4350c
Density, dry (lbs./cu.ft.) 115 115 120 120 125 125 115 120 120 120-125 130 120 120 125
Weight (lbs./sq.ft. at 7.2 7.2 7.5 7.5 7.8 7.8 7.2 7.5 7.5 7.2-7.5 8.1 (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd)
3/4-inch thickness) (14.4 at 1-1/2-inch thicknessd) (15 at 1-1/2-inch thicknessd) (15.4 at 1-1/2-inch thicknessd) (12.8 at 1-9/16-inch thicknessd) (2.7 at 1/4-inch thicknessd)
Product Selector 2500 2500 Green 3500 3500 Green 4500 4500 Green RH RH Green Commercial RH CSD Proflow 200 300 400
Building Type
Single-Family ● ● ● ● ● ● ●
Multifamily ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ●
Light Commercial ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ● ● ● For heavy-use areas
Commercial/Retail Office ● For light-traffic areas ● For light-traffic areas ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● For heavy-use areas
Hotel/Motel ● For light-traffic areas ● For light-traffic areas ● For high-traffic areas ● For high-traffic areas ● For heavy-use areas ● For heavy-use areas ● For light-traffic areas ● For light-traffic areas ● ● ● ● ●
Institutional ● ● ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● ● For heavy-use areas
Warehouse ● For heavy-use areas
Subfloor Type
Plywood and OSB ● ● ● ● ● ● ●e
Heavy Wood Plank ● ● ● ● ● ● ● ● ● ●e
Corrugated Steel Deck ● ●e
Concrete ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Plank ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Repair/Leveling ● ● ● ● ● ● ● ●
Radiant Heat ● ● ●e
LEVELROCK Floor Underlayment Selector
LEVELROCK® RH™ Floor Underlayment
For use with radiant floor heating systems designed according to Radiant Panel Association (RPA) guidelines.
Our LEVELROCK floor underlayments are designed to meet specific requirements for a wide range of new construction, repair and renovation applications.
LEVELROCK® 3500™
Floor Underlayment
Hard-surface upgrade in multifamily and light commercial projects and a topping to correct cracked and uneven floors in commercial applications.
LEVELROCK® 4500™
Green Floor Underlayment
Exceptionally high-strength for floor corrections over concrete in heavy-traffic commercial and institutional applications. Manufactured from recaptured gypsum. May be eligible for LEED credits MR 4.1 and 4.2.
LEVELROCK® 3500™
Green Floor Underlayment
Hard-surface upgrade in multifamily and light commercial projects and a topping to correct cracked and uneven floors in commercial applications. Manufactured from recaptured gypsum. May be eligible for LEED credits MR 4.1 and 4.2.
LEVELROCK® 4500™
Floor Underlayment
Exceptionally high-strength for floor corrections over concrete in heavy-traffic commercial and institutional applications.
Physical Properties
Strength (psi) 2,500 – 3,200b 2,500 – 3,200b 3,500 – 4,200b 3,500 – 4,200b 4,500 – 5,500b 4,500 – 5,500b 2,500 - 3,200b 3,500 - 4,200b 3,500 - 4,200b 3,500 - 4,000b 6,000 - 8,000b 5500c 4350c 4350c
Density, dry (lbs./cu.ft.) 115 115 120 120 125 125 115 120 120 120-125 130 120 120 125
Weight (lbs./sq.ft. at 7.2 7.2 7.5 7.5 7.8 7.8 7.2 7.5 7.5 7.2-7.5 8.1 (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd)
3/4-inch thickness) (14.4 at 1-1/2-inch thicknessd) (15 at 1-1/2-inch thicknessd) (15.4 at 1-1/2-inch thicknessd) (12.8 at 1-9/16-inch thicknessd) (2.7 at 1/4-inch thicknessd)
Product Selector 2500 2500 Green 3500 3500 Green 4500 4500 Green RH RH Green Commercial RH CSD Proflow 200 300 400
Building Type
Single-Family ● ● ● ● ● ● ●
Multifamily ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ●
Light Commercial ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ● ● ● For heavy-use areas
Commercial/Retail Office ● For light-traffic areas ● For light-traffic areas ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● For heavy-use areas
Hotel/Motel ● For light-traffic areas ● For light-traffic areas ● For high-traffic areas ● For high-traffic areas ● For heavy-use areas ● For heavy-use areas ● For light-traffic areas ● For light-traffic areas ● ● ● ● ●
Institutional ● ● ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● ● For heavy-use areas
Warehouse ● For heavy-use areas
Subfloor Type
Plywood and OSB ● ● ● ● ● ● ●e
Heavy Wood Plank ● ● ● ● ● ● ● ● ● ●e
Corrugated Steel Deck ● ●e
Concrete ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Plank ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Repair/Leveling ● ● ● ● ● ● ● ●
Radiant Heat ● ● ●e
For commercial, institutional, multifamily and single-family applications,
LEVELROCK floor underlayment delivers practical solutions that literally floor
the competition.
LEVELROCK® PROFLOW™
Floor Underlayment
The highest strength gypsum concrete underlayment in the industry. Can be used as a finished floora.
LEVELROCK® Commercial RH™ Floor Underlayment
Fast-applying formulation for electrical and hot water radiant heat floor installations under commercial grade floor coverings.
LEVELROCK® CSD™
Floor Underlayment
Designed for use in buildings with light-gauge steel-frame construction and direct application to corrugated decks.
LEVELROCK® RH™ Green Floor Underlayment
For use with radiant floor heating systems designed according to Radiant Panel Association (RPA) guidelines. Manufactured from recaptured gypsum. May be eligible for LEED credits MR 4.1 and 4.2.
LEVELROCK® RH™ Floor Underlayment
For use with radiant floor heating systems designed according to Radiant Panel Association (RPA) guidelines.
Physical Properties
Strength (psi) 2,500 – 3,200b 2,500 – 3,200b 3,500 – 4,200b 3,500 – 4,200b 4,500 – 5,500b 4,500 – 5,500b 2,500 - 3,200b 3,500 - 4,200b 3,500 - 4,200b 3,500 - 4,000b 6,000 - 8,000b 5500c 4350c 4350c
Density, dry (lbs./cu.ft.) 115 115 120 120 125 125 115 120 120 120-125 130 120 120 125
Weight (lbs./sq.ft. at 7.2 7.2 7.5 7.5 7.8 7.8 7.2 7.5 7.5 7.2-7.5 8.1 (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd)
3/4-inch thickness) (14.4 at 1-1/2-inch thicknessd) (15 at 1-1/2-inch thicknessd) (15.4 at 1-1/2-inch thicknessd) (12.8 at 1-9/16-inch thicknessd) (2.7 at 1/4-inch thicknessd)
Product Selector 2500 2500 Green 3500 3500 Green 4500 4500 Green RH RH Green Commercial RH CSD Proflow 200 300 400
Building Type
Single-Family ● ● ● ● ● ● ●
Multifamily ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ●
Light Commercial ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ● ● ● For heavy-use areas
Commercial/Retail Office ● For light-traffic areas ● For light-traffic areas ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● For heavy-use areas
Hotel/Motel ● For light-traffic areas ● For light-traffic areas ● For high-traffic areas ● For high-traffic areas ● For heavy-use areas ● For heavy-use areas ● For light-traffic areas ● For light-traffic areas ● ● ● ● ●
Institutional ● ● ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● ● For heavy-use areas
Warehouse ● For heavy-use areas
Subfloor Type
Plywood and OSB ● ● ● ● ● ● ●e
Heavy Wood Plank ● ● ● ● ● ● ● ● ● ●e
Corrugated Steel Deck ● ●e
Concrete ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Plank ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Repair/Leveling ● ● ● ● ● ● ● ●
Radiant Heat ● ● ●e
LEVELROCK® SLC™ 200 Floor Underlayment
A Portland cement-based underlayment that is ideal for application over concrete or wood substrate with metal lath.
LEVELROCK® SLC™ 300Floor Underlayment
Premium self-drying moisture-resistant floor leveler that provides a smooth finished surface for laying wood, engineered laminate, carpet, sheet vinyl or tile.
LEVELROCK® SLC™ 400Floor Underlayment
Premium wear surface. Designed for use in warehouses or under forklift traffic. Does not need to be coated.
LEVELROCK® PROFLOW™
Floor Underlayment
The highest strength gypsum concrete underlayment in the industry. Can be used as a finished floora.
Notes(a) PROFLOW and SLC 200 and
300 floor underlayments can be used as a finished floor when covered with an approved coating system. Contact your local LEVELROCK underlayment sales representative for further details.
(b) Tested according to ASTM C472.(c) Tested according to ASTM C109
modified.(d) Reflects typical application
thickness.(e) Requires special procedures.
Contact your local LEVELROCK underlayment sales representa- tive for further details.
UL Designs LEVELROCK floor underlayments
meet the following UL designs: G516, G551, G553, J917, J919,
J920, J924, J927, J931, J957, J966, J991, J994, K906, L206, L501, L502, L505, L510, L511, L512, L513, L514, L515, L516, L518, L521, L524, L525, L526, L527, L528, L529, L530, L534, L535, L536, L537, L538, L539, L541, L542, L543, L544, L547, L548, L549, L550, L551, L552, L553, L555, L556, L557, L559, L560, L562, L563, L565, L568, L569, L570, L571, L573, L574, L577. For the most up-to-date list of UL assemblies, visit www.ul.com.
Model Building Code Approvals
– ICC Evaluation Service Report No. ER-5885
– International Conference of Building Officials (ICBO) Report No. ER-5885
– Building Code and Code Administrators International, Inc. (BOCA) Research Report No. 21-52
– Southern Building Code Congress International (SBCCI) Evaluation Report No. 2114
– U.S. Department of Housing (HUD) 1314
New York City Department of Buildings
MEA (Materials and Equipment Acceptance)
MEA 236-01-M MEA 133-05-M
Physical Properties
Strength (psi) 2,500 – 3,200b 2,500 – 3,200b 3,500 – 4,200b 3,500 – 4,200b 4,500 – 5,500b 4,500 – 5,500b 2,500 - 3,200b 3,500 - 4,200b 3,500 - 4,200b 3,500 - 4,000b 6,000 - 8,000b 5500c 4350c 4350c
Density, dry (lbs./cu.ft.) 115 115 120 120 125 125 115 120 120 120-125 130 120 120 125
Weight (lbs./sq.ft. at 7.2 7.2 7.5 7.5 7.8 7.8 7.2 7.5 7.5 7.2-7.5 8.1 (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd) (2.5 at 1/4-inch thicknessd)
3/4-inch thickness) (14.4 at 1-1/2-inch thicknessd) (15 at 1-1/2-inch thicknessd) (15.4 at 1-1/2-inch thicknessd) (12.8 at 1-9/16-inch thicknessd) (2.7 at 1/4-inch thicknessd)
Product Selector 2500 2500 Green 3500 3500 Green 4500 4500 Green RH RH Green Commercial RH CSD Proflow 200 300 400
Building Type
Single-Family ● ● ● ● ● ● ●
Multifamily ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ●
Light Commercial ● ● ● For high-traffic areas ● For high-traffic areas ● ● ● ● ● ● ● For heavy-use areas
Commercial/Retail Office ● For light-traffic areas ● For light-traffic areas ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● For heavy-use areas
Hotel/Motel ● For light-traffic areas ● For light-traffic areas ● For high-traffic areas ● For high-traffic areas ● For heavy-use areas ● For heavy-use areas ● For light-traffic areas ● For light-traffic areas ● ● ● ● ●
Institutional ● ● ● For heavy-use areas ● For heavy-use areas ● ● ● ● ● ● For heavy-use areas
Warehouse ● For heavy-use areas
Subfloor Type
Plywood and OSB ● ● ● ● ● ● ●e
Heavy Wood Plank ● ● ● ● ● ● ● ● ● ●e
Corrugated Steel Deck ● ●e
Concrete ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Plank ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Concrete Repair/Leveling ● ● ● ● ● ● ● ●
Radiant Heat ● ● ●e
LEVELROCK Floor Underlayment Selector
Strong LEVELROCK floor underlayments deliver compressive strengths from 2,500 to 8,000 psi and are formulated to minimize
the potential for shrinkage cracking. The high-strength formulation protects against wear from trade traffic during
construction and from forklift traffic in warehouse settings, ensuring long-lasting performance. Every underlayment
pour is tested for compressive strength according to ASTM standards, so you know exactly what performance you’re
getting. For residential, commercial or institutional floors, LEVELROCK underlayment delivers the strength your job requires.
Lightweight LEVELROCK floor underlayment is one of the lightest-weight cementitious underlayments available. For every quarter-inch
of thickness, you’ll add approximately 2.4 - 2.7 lbs./sq. ft., with a dry density of only 115 - 130 lbs./cu. ft.
Quiet During application, the underlayment slurry mix fills cracks and voids, eliminating sound channels. The addition of
LEVELROCK™ SRM-25™ sound mat or SRB™ sound board can increase acoustical performance to exceed code requirements
in recommended systems.
Safe LEVELROCK underlayment systems (including all sound-rated systems) are Classified by Underwriters Laboratories.
One- and two-hour ratings are available for wood frame floor/ceiling assemblies, and four-hour ratings are available
for precast concrete floor/ceiling assemblies. For the most up-to-date list of UL assemblies, visit www.ul.com.
Versatile A full range of products provides the flexibility you need. Concrete or wood floors, thin to thick pours, pumped or mixed
with a drill in a bucket – there’s a LEVELROCK product to meet your specification. Different LEVELROCK products accept a
wide variety of floor coverings, including carpet, ceramic tile, wood laminate, hardwood, vinyl, and approved epoxy or
stained coatings. Some products can also be used as a wear surface.
Cost Effective LEVELROCK underlayment installs quickly and cost effectively. Depending on the floor layout, up to 30,000 sq. ft. of
LEVELROCK underlayment can be installed in a single day, allowing light trade traffic to resume within 24 hours.
Benefits
Poured cementitious underlayments that deliver exceptional compressive strength, sound control and fire-resistance properties.
Establishing a new standard for poured flooring performance and quality, LEVELROCK underlayment is an ideal solution for both renovation and new construction. With trained, authorized applicators who ensure quality control, you can expect the same high-quality results on every job.
Safety First!Follow good safety and industrial hygiene practices during handling and installation of all products and systems. Take necessary precautions and wear the appropriate personal protective equipment as needed. Read material safety data sheets and related literature on products before specification and/or installation.
TrademarksThe following trademarks used herein are owned by USG Corporation or a subsidiary: 2500, 3500, 4500, CSD, LEVELROCK, POURABLE BEFORE DRYWALL, PROFLOW, RH, SLC and USG. LEED is a registered trademark of U.S. Green Building Council.NoticeWe shall not be liable for incidental and consequential damages, directly or indirectly sustained, nor for any loss caused by application of these goods not in accordance with current printed instructions or for other than the intended use. Our liability is expressly limited to replacement of defective goods. Any claim shall be deemed waived unless made in writing to us within thirty (30) days from date it was or reasonably should have been discovered.
Technical Service
800 USG.4YOUWebsite
www.usg.comwww.levelrock.comSamples/Literature
888 874.2450Samples/Literature Email
[email protected]/Literature Fax
888 874.2348Customer Service
800 950.3839
Manufactured by or forUnited States Gypsum Company125 South Franklin StreetChicago, IL 60606
IG1503/rev. 8-06© 2006, United States Gypsum CompanyPrinted in U.S.A.