levelcontrol basic 2 - tulumbapompa.com.tr · levelcontrol basic 2 type series booklet ... bc type...

30
Level Control Unit LevelControl Basic 2 Type Series Booklet Type BS Type BC

Upload: vantu

Post on 28-Jun-2018

246 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Level Control Unit

LevelControl Basic 2

Type Series Booklet

Type BS Type BC

Page 2: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Legal information/Copyright Type Series Booklet LevelControl Basic 2 KSB Aktiengesellschaft Frankenthal All rights reserved. Contents provided herein must neither be distributed, copied, reproduced, editedor processed for any other purpose, nor otherwise transmitted, published or made available to a thirdparty without KSB´s express written consent. Subject to technical modification without prior notice. © KSB Aktiengesellschaft Frankenthal 25.07.2011

Page 3: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2

Type BS Type BC

General description

The control unit is a level-dependent pump control andmonitoring unit (with display) for either one or two pumps.

The following functions are available:

▪ Tank drainage

▪ Tank filling (using float switches or 4...20 mA sensor)

The ATEX variant of the control unit can be used for pumps inpotentially explosive atmospheres. The control unit is installedoutside the potentially explosive atmosphere.

Main applications

The control unit can be deployed in waste water engineeringand lifting/pumping stations for applications such as drainage,dewatering, water extraction, liquid transport and disposal.

The control unit can be used with the following pumps, forexample:

▪ Ama-Drainer

▪ Ama-Drainer N

▪ Ama-DrainerBox (LevelControl included in scope of supply)

▪ MK

▪ Ama-Porter

▪ Amarex N

▪ Amarex KRT

▪ CK pump stations (LevelControl included in scope ofsupply in some cases)

▪ miniCompacta/Compacta (LevelControl included in scopeof supply)

▪ Etaline

▪ Sewatec/-bloc

▪ Other pumps on request

Variants

Two variants are available:

▪ Basic Compact (plastic housing)

▪ Basic Control Cabinet (sheet steel housing)

Basic Compact

Pump control and monitoring unit in acompact housing, with display, for either 1or 2 pumps. The level is determined by atleast one float switch, an analog sensor 4 ..20 mA, an integrated pressure sensor(pneumatic) or - as special version - abubbler system up to 2 metres of water,for motors with DOL starting.

Basic Control Cabinet

Pump control and monitoring unit in asteel cabinet, with display, for either 1 or 2pumps. The level is determined by at leastone float switch, an analog sensor 4 .. 20mA or an integrated pressure sensor(pneumatic or bubbler control), for motorswith DOL or star-delta starting.

Designation

Example: BC 2 400 D F N O 100Designation

Code Description Other versionsBC Type BC LevelControl Basic - Compact

BS LevelControl Basic - Schaltschrank (control cabinet)2 Number of pumps 1 Single-pump unit

2 Dual-pump unit400 Voltage,

no. of wires230 230 V, 3 wires (L, N, P E)400 400 V, 4 or 5 wires (L1, L2, L3, (N), PE)

D Starting method D DOL startingS Star/delta

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 3

Page 4: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Code Description Other versionsW Soft startingX 3 wires (L, N, PE) capacitor motor 25 µFY 3 wires (L, N, PE) capacitor motor 40 µFZ Z = 3 wires (L, N, PE) capacitor motor 40 µF, start capacitor 66 µF

F Sensors F Float switch(es)P Pneumatic level measurement 3.5 mM Pneumatic level measurement 10.5 mL Bubbler control 2 mH Bubbler control 3 mU 4 .. 20 mA analog inputV Voltage input 0.5 .. 4.5 VD Digital switch

N ATEX N Without ATEX functionsE With ATEX functions

O Installation variants

O StandardA With rechargeable batteryM With motor protection switch (if not included in standard version)N With rechargeable battery and motor protection switch (if not included in

standard version)P With PTC relay (if not included in standard version; standard for 5.5kW and

above)Q With rechargeable battery and PTC relay (if not included in standard version)

100 Rated current 010 1.0 A016 1.6 A025 2.5 A040 4 A063 6.3 A100 10 A140 14 A180 18 A230 23 A250 25 A400 40 A630 63 A >63 A available on request

Technical specifications

Technical specifications

Characteristics BC BSRated operatingvoltage

3 ~ 400 V AC +10% -15%,1 ~ 230 V AC+10% -15%

Mains frequency 50 / 60 Hz ± 2 %Rated insulationvoltage

500 V AC

Rated current permotor

1 to 10 A max. 1 to 63 A max.

Rated power permotor

DOL starting: up to4 kW max.

DOL or star/deltastarting: 0.35 to 22kW

Enclosure IP 54Material Plastic:

polycarbonateRittal: sheet steel(colour RAL 7035,light grey)

Temperatureduring operation

-10 °C to 50 °C

Storagetemperature

-10 °C to 70 °C

The current is the leading variable: The control unit isselected on the basis of the rated current of the pump.Higher currents and power ratings are available on request.

Dimensions and weights

Dimensions and weights

Max. current [A]

Size HxWxD[mm] [kg]

Type BC10 400 x 278 x 135 3

Type BS110 400 x 300 x 155 1014 600 x 400 x 200 1418 600 x 400 x 200 1423 600 x 400 x 200 1425 600 x 400 x 200 1440 760 x 600 x 210 1863 760 x 600 x 210 18

Type BS210 400 x 300 x 155 1614 760 x 600 x 210 1918 760 x 600 x 210 1923 760 x 600 x 210 1925 760 x 600 x 210 1940 760 x 600 x 210 2463 760 x 600 x 210 26

Pump Control Systems

LevelControl Control Units

4 LevelControl Basic 2

Page 5: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Technical specifications for sensors

4 f loat /digital switches, 12 . . 25.2 V DC or 230V AC

▪ For ATEX with float switches:

– Single-pump station: 2 intrinsic safety barriers, typeStahl 9002/13-280-093-001

– Dual-pump station: 3 intrinsic safety barriers, typeStahl 9002/13-280-093-001

▪ For ATEX with digital switches (selection via EasySelect):

– Single-pump station: incl. 3 intrinsic safety barriers,type Stahl 9002/13-280-093-001

– Dual-pump station: incl. 4 intrinsic safety barriers,type Stahl 9002/13-280-093-001

4 . . 20 mA

▪ Two-wire and three-wire connection

▪ Input resistance ≤ 300 ohms

▪ ATEX-compliant versions in BS housing

▪ For ATEX-compliant version incl. 1 analog intrinsic safetybarrier, type Stahl 9002/13-280-110-001

Integrated pneumatic pressure sensor

▪ For open pressure bell or closed pressure bell

▪ Up to 3 metres of water (5 psi/345 mbar)

▪ Optional: Up to 10 metres of water (15 psi/1034 mbar)

Integrated pressure sensor with compressorfor bubbler control

▪ For open pressure bell

▪ Compressor up to 2 metres of water (3 metres of water onoption)

Motor protect ion sensors

▪ Max. 2 bimetal (thermal circuit breaker) for each pump, 24V, motor monitoring

▪ From 5.5 kW star/delta starting: PTC motor monitor foreach pump (optionally available for <5.5kW)

▪ Max. 1 moisture monitor for each Amarex N/KRT pump

Process inputs

▪ 1 external alarm input, 24 V

▪ 1 remote acknowledgement, 24 V

Process outputs

▪ 1 volt-free signalling output changeover contact (250 V, 1A, NO/NC contact)

▪ 1 signalling output (12.6 to 13.2 V, max. 200 mA), e.g. forconnecting a horn, alarm combination or alarm strobelight (12 V connection)

Rechargeable battery

Connection for rechargeable battery, for mains-independentpower supply of:

▪ Electronics

▪ Sensors

▪ Alarm equipment

Battery l i fe /charging t ime

Battery life:

▪ Approx. 10 hours when supplying the integrated piezobuzzer 85 dB(A), electronics, and sensors

▪ Approx. 4 hours when supplying external alarmequipment (e.g. horn, alarm combination, or alarm strobelight)

Charging time

▪ Approx. 11 hours (if battery is fully discharged)

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 5

Page 6: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

LevelControl Basic 2 for Ama-Drainer

Documented device variants

Control units for s ingle-pump stat ion

Float switch incl. 4 .. 20 mA input

Pneumatic

Variant DFNO SFNO DPNO SPNO230 V: Up to 10 A BC1 230 DFNO 100 - BC1 230 DPNO 100 -400 V: 1.6 - 2.5 A BC1 400 DFNO 025 - BC1 400 DPNO 025 -400 V: 2.5 - 4.0 A BC1 400 DFNO 040 - BC1 400 DPNO 040 -400 V: 4.0 - 6.3 A BC1 400 DFNO 063 - BC1 400 DPNO 063 -400 V: 6.3 - 10 A BC1 400 DFNO 100 - BC1 400 DPNO 100 -400 V: 13 - 18 A - BS1 400 SFNO 180 - BS1 400 SPNO 180

Control units for dual-pump stat ion

Float switch incl. 4 .. 20 mA input

Pneumatic

Variant DFNO SFNO DPNO SPNO230 V: Up to 10 A BC2 230 DFNO 100 - BC2 230 DPNO 100 -400 V: 1.6 - 2.5 A BC2 400 DFNO 025 - BC2 400 DPNO 025 -400 V: 2.5 - 4.0 A BC2 400 DFNO 040 - BC2 400 DPNO 040 -400 V: 4.0 - 6.3 A BC2 400 DFNO 063 - BC2 400 DPNO 063 -400 V: 6.3 - 10 A BC2 400 DFNO 100 - BC2 400 DPNO 100 -400 V: 13 - 18 A - BS2 400 SFNO 180 - BS2 400 SPNO 180

Functional comparison

Single-pump station Dual-pump stationopt = optional Float switch

incl. 4 .. 20 mAPneumatic Float switch

incl. 4 .. 20 mAPneumatic

Variant DFNO SFNO DPNO SPNO DFNO SFNO DPNO SPNOFunctionsDraining x xFilling via float switch x - x -Stand-by pump: 1 pump redundant - - x xPump switchover after each start - - x xPump switchover in event of fault - - x xPeak load operation function - - x xRuntime limitation x xOFF via after-run time x xOFF via level x xOperation check run after idle period x xAlert history x xDisplay and operation7-segment display x xIndication of water level dig.1) x dig.1) x

For each pump: operation/fault/pumprunning

Multicolour LED Multicolour LED

General fault (traffic light) LED LEDHigh water LED LEDMains voltage x xOperating hours of each pump x x

1) Digital display of switching points

Pump Control Systems

LevelControl Control Units

6 LevelControl Basic 2

Page 7: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Single-pump station Dual-pump stationopt = optional Float switch

incl. 4 .. 20 mAPneumatic Float switch

incl. 4 .. 20 mAPneumatic

Variant DFNO SFNO DPNO SPNO DFNO SFNO DPNO SPNOStarts per pump x xRotary field direction detection (mains) x xPhase monitoring x xChange of switching levels - x - xHousing H [mm] x W [mm] x D [mm], IP 54Plastic 400 x 278 x 135 x - x - x - x -Sheet steel 600 x 400 x 200 - x - - - - - -Sheet steel 760 x 600 x 210 - - - - - x - xBuilt-in componentsMaster switch (lockable) opt x opt x opt x opt xManual-0-automatic switch for each pump x xDOL starting x - x - x - x -Star/delta starting - x - x - x - xMotor protectionFuse (in 230 V devices) x - x - x - x -Motor protection switch (in 400 V devices) x xMotor temperature warning input x xMotor temperature alert input x xPumpThermal circuit breaker/bimetal See note below See note belowInstallation optionsRechargeable battery for powering thedevice

opt opt

Control cabinet heating for type BS - opt - opt - opt - optAlarm equipment1 free alarm input x x1 digital input for high water alert x xVolt-free contact (changeover contact) x xPiezo buzzer 85 dB(A) x xHorn/alarm combination/alarm strobe light 12V DC

opt opt

Inputs/outputsInputs for float switches 4 - 4 -4 .. 20 mA analog input x - x -Pneumatic pressure sensor - x - xRemote acknowledgement x x12 V DC connection for horn, etc. x xSensor accessoriesFloat switch (NO contact) opt - opt -Redundant high water float - opt - optOpen pressure bell (open system) - opt - optClosed pressure bell (closed system) - opt - optF1 moisture sensor opt optToolsKSB ServiceTool for Windows XP opt opt

Note for 1~230 V AC:

▪ Ama-Drainer N 301/302/303, Ama-Drainer N 358, Ama-Drainer NE 4../5.. : bimetal switch in the motor

Bimetal switch is not connected to the control unit.

Note for 3~400 V AC:

▪ Ama-Drainer NE 4../5..,Ama-Drainer (B) 80 / (B)100: bimetal switch brought out. Bimetal switch is connected to the control unit via thepump cable.

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 7

Page 8: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Ama-Drainer with control unit type BC

1~230 V: Ama-Drainer N 301/302/303, Ama-Drainer N 358, Ama-Drainer NE 4../5.., Ama-Porter NE

18

19

20

21

22

23

22

24

25

26

27

15 16 17

J403

J201

J401 J601J604

1 2 3

4 5 6 7 8 9 10 11 12 13 14

2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2L3 L2 L1 N PE

bn bugn/y

e

PE PE 122

222

120

220

121

221

109

209

002001 012

013

016

017

014

015

010

011

030

031

050

051

040

041

018

019

021024 022

bn bugn/y

e

bn bu

bk bu

PE g

n/ye

bk bu

PE g

n/ye

+

-

bn bu

012

013

014

015

010

011

019

014

015

Analog IN+24V

(GND)

014

015

Analog IN+24V

PE g

n/ye

PE

gn/

ye

29

- +28

J203

Alarm

29

Circuit diagram: Ama-Drainer N 301/302/303, Ama-Drainer N 358, Ama-Drainer NE 4../5.., Ama-Porter NE

1 Contactor pump 1 2 Contactor pump 23 Mains connections

3~400V, 1~230V4 Moisture monitor

5 Thermal circuit breaker 6 Release7 Volt-free alarm contact 8 Float/digital switch9 High-water float 10 mini-Compacta/Compacta sensors11 Connection for alarm equipment 12 External alarm input13 Remote acknowledgement 14 Pneumatic15 Pump 1 16 Pump 217 Power supply 18 High-water float19 Float switches 20 Digital switch21 Analog sensor 4 ... 20 mA 22 Peak load ON23 Pump ON/OFF 24 Base load ON25 Pumps OFF 26 Signal transmitter 12 V DC27 Contact 28 Rechargeable battery connection29 230 V

bk (black)bu (blue)bn (brown)PE = gn/ye (green/yellow)

30 400VU1:bk (black)V1:bu (blue)W1:bn (brown)PE = gn/ye (green/yellow)

Pump Control Systems

LevelControl Control Units

8 LevelControl Basic 2

Page 9: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

3~400 V: Ama-Drainer ND 4.. /5..

18

19

20

21

22

23

22

24

25

26

27

15 16 17

J403

J201

106J104J J604

1 2 3

4 5 6 7 8 9 10 11 12 13 14

012

013

016

017

014

015

010

011

030

031

050

051

040

041

018

019

+

-2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2

L3 L2 L1 N PE PE PE 122

222

120

220

121

221

109

209

002001 021024 022

2 3

L1

PE

gn/y

e

PE

gn/y

e

1 2 3 5gn

/ge

4

F6

F7

1 2 3 5gn

/ge

4

F6

F7

66

L2 L3 (N) PE

5 (4)

1 5 4

5 42 31

012

013

014

015

010

011

019

014

015

Analog IN+24V

(GND)

014

015

Analog IN+24V

- +28

J203

Alarm

30 30

Circuit diagram: Ama-Drainer ND 4.. /5..

1 Contactor pump 1 2 Contactor pump 23 Mains connections

3~400V, 1~230V4 Moisture monitor

5 Thermal circuit breaker 6 Release7 Volt-free alarm contact 8 Float/digital switch9 High-water float 10 mini-Compacta/Compacta sensors11 Connection for alarm equipment 12 External alarm input13 Remote acknowledgement 14 Pneumatic15 Pump 1 16 Pump 217 Power supply 18 High-water float19 Float switches 20 Digital switch21 Analog sensor 4 ... 20 mA 22 Peak load ON23 Pump ON/OFF 24 Base load ON25 Pumps OFF 26 Signal transmitter 12 V DC27 Contact 28 Rechargeable battery connection29 230 V

bk (black)bu (blue)bn (brown)PE = gn/ye (green/yellow)

30 400VU1:bk (black)V1:bu (blue)W1:bn (brown)PE = gn/ye (green/yellow)

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 9

Page 10: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

3~400 V: Ama-Drainer B(80)

18

19

20

21

22

23

22

24

25

26

27

15 16 17

J403

J201

J401 J601J604

1 2 3

4 5 6 7 8 9 10 11 12 13 14

2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2L3 L2 L1 N PE PE PE 122

222

120

220

121

221

109

209

002001 012

013

016

017

014

015

010

011

030

031

050

051

040

041

018

019

021024 022

2 3

L1

PE

PE

+

-

1 2 3 5 PE4

F6

1 2 3 5 PE4

F6

66

L2 L3 (N) PE

5 (4)

1 5 4

5 42 31

012

013

014

015

010

011

019

014

015

Analog IN+24V

(GND)

014

015

Analog IN+24V

- +28

J203

Alarm

30 30

Circuit diagram: Ama-Drainer B(80)

1 Contactor pump 1 2 Contactor pump 23 Mains connections

3~400V, 1~230V4 Moisture monitor

5 Thermal circuit breaker 6 Release7 Volt-free alarm contact 8 Float/digital switch9 High-water float 10 mini-Compacta/Compacta sensors11 Connection for alarm equipment 12 External alarm input13 Remote acknowledgement 14 Pneumatic15 Pump 1 16 Pump 217 Power supply 18 High-water float19 Float switches 20 Digital switch21 Analog sensor 4 ... 20 mA 22 Peak load ON23 Pump ON/OFF 24 Base load ON25 Pumps OFF 26 Signal transmitter 12 V DC27 Contact 28 Rechargeable battery connection29 230 V

bk (black)bu (blue)bn (brown)PE = gn/ye (green/yellow)

30 400VU1:bk (black)V1:bu (blue)W1:bn (brown)PE = gn/ye (green/yellow)

Pump Control Systems

LevelControl Control Units

10 LevelControl Basic 2

Page 11: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

LevelControl Basic 2 for Ama-Porter

Documented device variants

Control units for s ingle-pump stat ion

Float switch incl. 4 .. 20 mA input

Pneumatic Bubbler control

Variant DFNO DPNO DLNO in BS housing DLNO in BC housing230 V: Up to 10 A BC1 230 DFNO 100 BC1 230 DPNO 100 BS1 230 DLNO 100 BC1 230 DLNO 100400 V: 2.5 - 4.0 A BC1 400 DFNO 040 BC1 400 DPNO 040 BS1 400 DLNO 040 BC1 400 DLNO 040400 V: 4.0 - 6.3 A BC1 400 DFNO 063 BC1 400 DPNO 063 BS1 400 DLNO 063 BC1 400 DLNO 063

Control units for dual-pump stat ion

Float switch incl. 4 .. 20 mA input

Pneumatic Bubbler control

Variant DFNO DPNO DLNO in BS housing DLNO in BC housing230 V: Up to 10 A BC2 230 DFNO 100 BC2 230 DPNO 100 BS2 230 DLNO 100 BC2 230 DLNO 100400 V: 2.5 - 4.0 A BC2 400 DFNO 040 BC2 400 DPNO 040 BS2 400 DLNO 040 BC2 400 DLNO 040400 V: 4.0 - 6.3 A BC2 400 DFNO 063 BC2 400 DPNO 063 BS2 400 DLNO 063 BC2 400 DLNO 063

Functional comparison

opt = optional Single-pump station Dual-pump stationVariant DFNO DPNO DLNO

(BShousing)

DLNO (BC

housing)

DFNO DPNO DLNO(BS

housing)

DLNO(BC

housing)FunctionsDraining x xFilling via float switch x - - - x - - -Stand-by pump: 1 pump redundant - xPump switchover after each start - xPump switchover in event of fault - xPeak load operation function - xRuntime limitation x xOFF via after-run time x xOFF via level x xOperation check run after idle period x xDisplay and operation7-segment display x xIndication of water level dig.2) x x x dig.2) x x x

For each pump: operation/fault/pump running Multicolour LED Multicolour LEDGeneral fault (traffic light) LED LEDHigh water LED LEDMains voltage x xOperating hours of each pump x xStarts per pump x xRotary field direction detection (mains) x xPhase monitoring x xChange of switching levels - x x x - x x xHousing H [mm] x W [mm] x D [mm], IP 54Plastic 400 x 278 x 135 x x - x x x - xSheet steel 400 x 300 x 155 - - x - - - x -Built-in components

2) Digital display of switching points

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 11

Page 12: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

opt = optional Single-pump station Dual-pump stationVariant DFNO DPNO DLNO

(BShousing)

DLNO (BC

housing)

DFNO DPNO DLNO(BS

housing)

DLNO(BC

housing)Master switch (lockable) opt opt x - opt opt x -Manual-0-automatic switch for each pump x xDOL starting x xMotor protectionFuse (in 230 V devices) x xMotor protection switch (in 400 V devices) x xMotor temperature warning input x xMotor temperature alert input x xPumpThermal circuit breaker/bimetal x xInstallation optionsRechargeable battery for powering the device opt optControl cabinet heating for type BS - - opt - - - x -Alarm equipment1 free alarm input x x1 digital input for high water alert x xVolt-free contact (changeover contact) x xPiezo buzzer 85 dB(A) x xHorn/alarm combination/alarm strobe light 12 VDC

opt opt

Inputs/outputsInputs for float switches 4 - - - 4 - - -4 .. 20mA analog input x - - - x - - -Pneumatic pressure sensor - x - - - x - -Bubbler control with compressor - - x x - - x xRemote acknowledgement x x12 V DC connection for horn etc. x xSensor accessoriesFloat switch (NO contact) opt - - - opt - - -Redundant high water float - opt opt opt - opt opt optOpen pressure bell (open system) - opt opt opt - opt opt optClosed pressure bell (closed system) - opt - - - opt - -F1 moisture sensor opt optToolsKSB ServiceTool for Windows XP opt opt

Pump Control Systems

LevelControl Control Units

12 LevelControl Basic 2

Page 13: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Ama-Porter with control unit type BC

Ama-Porter NE

18

19

20

21

22

23

22

24

25

26

27

15 16 17

J403

J201

J401 J601J604

1 2 3

4 5 6 7 8 9 10 11 12 13 14

2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2L3 L2 L1 N PE

bn bugn/y

e

PE PE 122

222

120

220

121

221

109

209

002001 012

013

016

017

014

015

010

011

030

031

050

051

040

041

018

019

021024 022

bn bugn/y

e

bn bu

bk bu

PE g

n/ye

bk bu

PE g

n/ye

+

-

bn bu

012

013

014

015

010

011

019

014

015

Analog IN+24V

(GND)

014

015

Analog IN+24V

PE g

n/ye

PE

gn/

ye

29

- +28

J203

Alarm

29

Circuit diagram: Ama-Porter NE

1 Contactor pump 1 16 Pump 22 Contactor pump 2 17 Power supply3 Mains connections 18 High-water float4 Moisture monitor 19 Float switches5 Thermal circuit breaker 20 Digital level switch6 Release 21 Analog sensor 4 ... 20 mA7 Volt-free alarm contact 22 Peak load ON8 Float/digital level switch 23 Pump ON/OFF9 High-water float 24 Base load ON10 mini-Compacta/Compacta sensors 25 Pump OFF11 Connection for alarm equipment 26 Signal transmitter 12 V12 External alarm input 27 Contact13 Remote acknowledgement 28 Rechargeable battery connection14 Pneumatic 29 230 V

bk (black)bu (blue)bn (brown)PE = gn/ye (green/yellow)

15 Pump 1

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 13

Page 14: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Ama-Porter ND 400V

18

19

20

21

22

23

22

24

25

26

27

15 16 17

J403

J201

J401 J601J604

1 2 3

4 5 6 7 8 9 10 11 12 13 14

2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2L3 L2 L1 N PE PE PE 122

222

120

220

121

221

109

209

002001 012

013

016

017

014

015

010

011

030

031

050

051

040

041

018

019

021024 022

bu bn

L1

+

-

U1

V1 W1

PE

PE

44

L2 L3 (N) PE

5 (4)

bk PE

gn/

ye

U1

V1

W1

bu bnbk

012

013

014

015

010

011

019

014

015

Analog IN+24V

(GND)

014

015

Analog IN+24V

PE

gn/

ye

30

- +28

J203

Alarm

30

Circuit diagram: Ama-Porter ND

1 Contactor pump 1 16 Pump 22 Contactor pump 2 17 Power supply3 Mains connections 18 High-water float4 Moisture monitor 19 Float switches5 Thermal circuit breaker 20 Digital level switch6 Release 21 Analog sensor 4 ... 20 mA7 Volt-free alarm contact 22 Peak load ON8 Float/digital level switch 23 Pump ON/OFF9 High-water float 24 Base load ON10 mini-Compacta/Compacta sensors 25 Pump OFF11 Connection for alarm equipment 26 Signal transmitter 12 V12 External alarm input 27 Contact13 Remote acknowledgement 28 Rechargeable battery connection14 Pneumatic 30 400 V

U1: bk (black)V1: bu (blue)W1: bn (brown)PE: gn/ye (green/yellow)

15 Pump 1

Pump Control Systems

LevelControl Control Units

14 LevelControl Basic 2

Page 15: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

LevelControl Basic 2 for Amarex N

Non-ATEX versions

Documented device variants

Control units for s ingle-pump stat ion (without ATEX)

Float switch incl. 4 .. 20 mA input

Pneumatic Bubbler control

Variant DFNO DPNO DLNO in BS housing DLNO in BC housing400 V: 2.5 - 4.0 A BC1 400 DFNO 040 BC1 400 DPNO 040 BS1 400 DLNO 040 BC1 400 DLNO 040400 V: 4.0 - 6.3 A BC1 400 DFNO 063 BC1 400 DPNO 063 BS1 400 DLNO 063 BC1 400 DLNO 063400 V: 6.0 - 10 A BC1 400 DFNO 100 BC1 400 DPNO 100 BS1 400 DLNO 100 BC1 400 DLNO 100

Control units for dual-pump stat ion (without ATEX)

Float switch incl. 4 .. 20 mA input

Pneumatic Bubbler control

Variant DFNO DPNO DLNO in BS housing DLNO in BC housing400 V: 2.5 - 4.0 A BC2 400 DFNO 040 BC2 400 DPNO 040 BS2 400 DLNO 040 BC2 400 DLNO 040400 V: 4.0 - 6.3 A BC2 400 DFNO 063 BC2 400 DPNO 063 BS2 400 DLNO 063 BC2 400 DLNO 063400 V: 6.0 - 10 A BC2 400 DFNO 100 BC2 400 DPNO 100 BS2 400 DLNO 100 BC2 400 DLNO 100

Functional comparison

opt = optional Single-pump station Dual-pump stationVariant DFNO DPNO DLNO

(BShousing)

DLNO(BC

housing)

DFNO DPNO DLNO(BS

housing)

DLNO(BC

housing)Functions Draining x xFilling via float switch x - - - x - - -Stand-by pump: 1 pump redundant - xPump switchover after each start - xPump switchover in event of fault - xPeak load operation function - xRuntime limitation x xOFF via after-run time x xOFF via level x xOperation check run after idle period x xAlert history x xDisplay and operation7-segment display x xIndication of water level dig.3) x x x dig.3) x x x

Operation/fault/pump running Multicolour LED Multicolour LEDGeneral fault (traffic light) LED LEDHigh water LED LEDMains voltage x xOperating hours of each pump x xStarts per pump x xRotary field direction detection (mains) x xPhase monitoring x xChange of switching levels - x x x - x x x

3) Digital display of switching points

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 15

Page 16: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

opt = optional Single-pump station Dual-pump stationVariant DFNO DPNO DLNO

(BShousing)

DLNO(BC

housing)

DFNO DPNO DLNO(BS

housing)

DLNO(BC

housing)Housing H [mm] x W [mm] x D [mm], IP 54Plastic 400 x 278 x 135 x x - x x x - xSheet steel 400 x 300 x 155 - - x - - - x -Built-in componentsMaster switch (lockable) opt opt x - opt opt x -Manual-0-automatic switch for each pump x xDOL starting x xMotor protectionMotor protection switch x xMotor temperature warning input x xMotor temperature alert input x xPumpThermal circuit breaker/bimetal x xMoisture monitor: motor leakage x xInstallation optionsRechargeable battery for powering thedevice

opt opt

Control cabinet heating for type BS - - opt - - - opt -Alarm equipment1 free alarm input x x1 digital input for high water alert x xVolt-free contact (changeover contact) x xPiezo buzzer 85 dB(A) x xHorn/alarm combination/alarm strobe light12 V DC

opt opt

Inputs/outputsInputs for float switches 4 - - - 4 - - -4 .. 20 mA analog input x - - - x - - -Pneumatic pressure sensor - x - - - x - -Bubbler control with compressor - - x x - - x xRemote acknowledgement x x12 V DC connection for horn etc. x xSensor accessoriesFloat switch (NO contact) opt - - - opt - - -Redundant high water float - opt opt opt - opt opt optOpen pressure bell (open system) - opt opt opt - opt opt optClosed pressure bell (closed system) - opt - - - opt - -F1 moisture sensor opt optToolsKSB ServiceTool for Windows XP opt opt

ATEX versions

The control units are not explosion-proof, which meansthat they must not be operated in potentially explosiveatmospheres.

Analog intrinsic safety barriers are required in ATEXversions for 4 .. 20 m (see "Installation options"). Selection viaEasySelect.

Documented device variants

Control unit for single-pump station (ATEX version)

Float switch Pneumatic Bubbler controlVariant DFEO DPEO DLEO in BS housing DLEO in BC housing400 V: 2.5 - 4.0 A BS1 400 DFEO 040 BC1 400 DPEO 040 BS1 400 DLEO 040 BC1 400 DLEO 040400 V: 4.0 - 6.3 A BS1 400 DFEO 063 BC1 400 DPEO 063 BS1 400 DLEO 063 BC1 400 DLEO 063400 V: 6.0 - 10 A BS1 400 DFEO 100 BC1 400 DPEO 100 BS1 400 DLEO 100 BC1 400 DLEO 100

Pump Control Systems

LevelControl Control Units

16 LevelControl Basic 2

Page 17: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Control units for dual-pump station (ATEX version)

Float switch Pneumatic Bubbler controlVariant DFEO DPEO DLEO in BS housing DLEO in BC housing400 V: 2.5 - 4.0 A BS2 400 DFEO 040 BC2 400 DPEO 040 BS2 400 DLEO 040 BC2 400 DLEO 040400 V: 4.0 - 6.3 A BS2 400 DFEO 063 BC2 400 DPEO 063 BS2 400 DLEO 063 BC2 400 DLEO 063400 V: 6.0 - 10 A BS2 400 DFEO 100 BC2 400 DPEO 100 BS2 400 DLEO 100 BC2 400 DLEO 100

Functional comparison

opt = optional Single-pump station Dual-pump stationVariant DFEO DPEO DLEO

(BShousing)

DLEO (BC

housing)

DFEO DPEO DLEO (BS

housing)

DLEO(BC

housing)FunctionsDraining x xFilling via float switch x - - - x - - -Stand-by pump: 1 pump redundant - xPump switchover after each start - xPump switchover in event of fault - xATEX mode x xPeak load operation function - xRuntime limitation x xOFF via after-run time x xOFF via level x xOperation check run after idle period x xAlert history x xDisplay and operation7-segment display x xIndication of water level dig.4) x x x dig.4) x x x

Operation/fault/pump running Multicolour LED Multicolour LEDGeneral fault (traffic light) LED LEDHigh water LED LEDMains voltage x xOperating hours of each pump x xStarts per pump x xRotary field direction detection(mains)

x x

Phase monitoring x xChange of switching levels - x x x - x x x

opt = optional Single-pump station Dual-pump stationVariant DFEO DPEO DLEO

(BShousing)

DLEO (BC

housing)

DFEO DPEO DLEO(BS

housing)

DLEO(BC

housing)Housing H [mm] x W [mm] x D [mm], IP 54Plastic 400 x 278 x 135 - x - x - x - xSheet steel 400 x 300 x 155 - - x - - - x -Sheet steel 600 x 400 x 200 x - - - x - - -Built-in componentsMaster switch (lockable) x opt x - x opt x -Manual-0-automatic switch for each pump x xDOL starting x xMotor protectionMotor protection switch per pump x xMotor temperature warning input x xMotor temperature alert input x xPump

4) Digital display of switching points

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 17

Page 18: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

opt = optional Single-pump station Dual-pump stationVariant DFEO DPEO DLEO

(BShousing)

DLEO (BC

housing)

DFEO DPEO DLEO(BS

housing)

DLEO(BC

housing)Thermal circuit breaker/bimetal x xMoisture monitor: motor leakage x xInstallation optionsRechargeable battery for powering thedevice

opt opt

Control cabinet heating for type BS opt - opt - opt - opt -Alarm equipment1 free alarm input - non-ATEX x x

1 digital input for high water alert 5) x - x x x - x x

Volt-free contact (changeover contact) x xPiezo buzzer 85 dB(A) x xHorn/alarm combination/alarm strobe light 12V DC

opt opt

Inputs/outputsInputs for float switches 2 - - - 3 - - -Intrinsic safety barrier for float 2 - - - 3 - - -Pneumatic pressure sensor - x - - - x - -Bubbler control with compressor - - x x - - x xRemote acknowledgement x x12 V DC connection for horn etc. x xSensorsFloat switch (NO contact) opt - - - opt - - -Open pressure bell (open system) - opt opt opt - opt opt optClosed pressure bell (closed system) - opt - - - opt - -ToolsKSB ServiceTool for Windows XP opt opt

5) Additional intrinsic safety barrier required for high water float (see "Installation options")

Pump Control Systems

LevelControl Control Units

18 LevelControl Basic 2

Page 19: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Amarex N with control unit type BC

Amarex N

2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2

J403

L3 L2 L1 N PE PE PE

J201

122

222

120

220

121

221

109

209

002001

J401

012

013

016

017

014

015

010

011

030

031

050

051

040

041

018

019

J601

021024

J604

022

2 3

L1

PE

PE

+

-

1 2 3 2122

88

L2 L3 (N) PE

5 (4)

1

2 31

012

013

014

015

010

011

019

014

015

Analog IN+24V

(GND)

014

015

Analog IN+24V

20

2122 202122 20

PE

99

9 1 2 3 2122 20 PE9

1 2 3

4 5 6 7 8 9 10 11 12 13 14

15 16 17

18

19

20

21

22

23

22

24

25

26

27

- +28

J203

Alarm

30 30

Circuit diagram: Amarex N1 Contactor pump 1 15 Pump 12 Contactor pump 2 16 Pump 23 Mains connections 17 Power supply4 Moisture monitor 18 High-water float5 Thermal circuit breaker 19 Float switches6 Release 20 Digital level switch7 Volt-free alarm contact 21 Analog sensor 4 ... 20 mA8 Float/digital level switch 22 Peak load ON9 High-water float 23 Pump ON/OFF10 mini-Compacta/Compacta sensors 24 Base load ON11 Connection for alarm equipment 25 Pump OFF12 External alarm input 26 Signal transmitter 12 V13 Remote acknowledgement 27 Contact14 Pneumatic 28 Rechargeable battery connection

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 19

Page 20: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

LevelControl Basic 2 for Amarex KRT

Documented device variants

Control units for s ingle-pump stat ion

Float switch incl. 4 .. 20mA input

Float switch Pneumatic Bubbler control

Variant xFNO xFEO xPEO xLEO ATEX ATEX ATEX400 V: 6.3 - 10 A BS1 400 DFNO 100 BS1 400 DFEO 100 BS1 400 DPEO 100 BS1 400 DLEO 100400 V: 9 - 14 A BS1 400 SFNO 140 BS1 400 SFEO 140 BS1 400 SPEO 140 BS1 400 SLEO 140400 V: 13 - 18 A BS1 400 SFNO 180 BS1 400 SFEO 180 BS1 400 SPEO 180 BS1 400 SLEO 180400 V: 17 - 23 A BS1 400 SFNO 230 BS1 400 SFEO 230 BS1 400 SPEO 230 BS1 400 SLEO 230400 V: 20 - 25 A BS1 400 SFNO 250 BS1 400 SFEO 250 BS1 400 SPEO 250 BS1 400 SLEO 250400 V: 25 - 40 A BS1 400 SFNO 400 BS1 400 SFEO 400 BS1 400 SPEO 400 BS1 400 SLEO 400400 V: 40 - 63 A BS1 400 SFNO 630 BS1 400 SFEO 630 BS1 400 SPEO 630 BS1 400 SLEO 630

Control units for dual-pump stat ion

Float switch incl. 4 .. 20mA input

Float switch Pneumatic Bubbler control

Variant xFNO xFEO xPEO xLEO ATEX ATEX ATEX400 V: 6.3 - 10 A BS2 400 DFNO 100 BS2 400 DFEO 100 BS2 400 DPEO 100 BS2 400 DLEO 100400 V: 9 - 14 A BS2 400 SFNO 140 BS2 400 SFEO 140 BS2 400 SPEO 140 BS2 400 SLEO 140400 V: 13 - 18 A BS2 400 SFNO 180 BS2 400 SFEO 180 BS2 400 SPEO 180 BS2 400 SLEO 180400 V: 17 - 23 A BS2 400 SFNO 230 BS2 400 SFEO 230 BS2 400 SPEO 230 BS2 400 SLEO 230400 V: 20 - 25 A BS2 400 SFNO 250 BS2 400 SFEO 250 BS2 400 SPEO 250 BS2 400 SLEO 250400 V: 25 - 40 A BS2 400 SFNO 400 BS2 400 SFEO 400 BS2 400 SPEO 400 BS2 400 SLEO 400400 V: 40 - 63 A BS2 400 SFNO 630 BS2 400 SFEO 630 BS2 400 SPEO 630 BS2 400 SLEO 630

Functional comparison

opt = optional Single-pump station Dual-pump stationVariant xFNO xFEO xPEO xLEO xFNO xFEO xPEO xLEOFunctionsDraining x xStand-by pump: 1 pump redundant - xPump switchover after each start - xPump switchover in event of fault - xATEX mode - x x x - x x xPeak load operation function - xRuntime limitation x xOFF via after-run time x xOFF via level x xOperation check run after idle period x xAlert history x xDisplay and operation7-segment display x xIndication of water level dig.6) x dig.6) x

Operation/fault/pump running Multicolour LED Multicolour LEDGeneral fault (traffic light) LED LEDHigh water LED LED

6) Digital display of switching points

Pump Control Systems

LevelControl Control Units

20 LevelControl Basic 2

Page 21: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

opt = optional Single-pump station Dual-pump stationVariant xFNO xFEO xPEO xLEO xFNO xFEO xPEO xLEOMains voltage x xOperating hours of each pump x xStarts per pump x xDisplay and operationRotary field direction detection (mains) x xPhase monitoring x xChange of switching levels - x - xHousing H [mm] x W [mm] x D [mm], IP 54Sheet steel 400 x 300 x 155 Up to 10 A Up to 10 ASheet steel 600 x 400 x 200 14 to 25 A / up to 10 A (float, ATEX-

compliant)Up to 10 A (float, ATEX-compliant)

Sheet steel 760 x 600 x 210 40 to 63 A 14 A to 63 ABuilt-in componentsMaster switch (lockable) x xManual-0-automatic switch for each pump x xDOL starting <=10 A <=10 AStar/delta starting >10 A >10 AMotor protectionMotor protection switch per pump x xMotor temperature warning input x xMotor temperature alert input x xPumpThermal circuit breaker/bimetal x xPTC for each pump x xMoisture monitor: motor leakage x xInstallation optionsRechargeable battery for powering thedevice

opt opt

Additional intrinsic safety barrier - opt opt opt - opt opt optControl cabinet heating opt optAlarm equipment1 free alarm input x x1 digital input for high water alert 1 - x opt opt - x opt optVolt-free contact (changeover contact) x xPiezo buzzer 85 dB(A) x xHorn/alarm combination/alarm strobe light12 V DC

opt opt

Inputs/outputsInputs for float switches 4 2 - - 4 3 - -Intrinsic safety barrier for float - 2 - - - 3 - -4 .. 20 mA analog input x opt7) - - x opt7) - -

Pneumatic pressure sensor - - x - - - x -Bubbler control with compressor - - - x - - - xRemote acknowledgement x x12 V DC connection for horn, etc. x xSensorsFloat switch (NO contact) opt - opt -

Redundant high water float8) - opt - opt

Open pressure bell (open system) - opt - optClosed pressure bell (closed system) - - opt - - - opt -ToolsKSB ServiceTool for Windows XP opt opt

7) Analog intrinsic safety barriers are required in ATEX versions for 4 .. 20 m (see "Installation options"). Selection viaEasySelect.

8) Additional intrinsic safety barrier for redundant high water float in variants for pneumatic and bubbler control

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 21

Page 22: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Examples

Type: BC2 230 DFNO 100

1~230 V AC, DOL starting up to 10 A, float switch, 4 .. 20 mA,digital level switch for:

▪ Ama-Drainer N 301/302/303

▪ Ama-Drainer N 358

▪ Ama-Drainer NE 4.. /5.. ~230 V AC

▪ Ama-Porter NE ~230 V AC

45

32

1

11

10

6

7

89

12

1 Control panel 7 Digital inputs, 4 .. 20 mA, 12 V for horn, etc.2 Master switch (optional) 8 Volt-free contact3 Connection for pump 1 9 Mains supply4 Connection for pump 2 10 Contactors5 Manual-0-automatic switch 11 Motor protection switch (pumps)6 Control board 12 Rechargeable battery (optional)

Type: BC2 400 DFNO 010-100

3~400 V AC, DOL starting 1.6 -10 A, float switch, 4 .. 20 mA,digital level switch for:

▪ Ama-Drainer NE 4.. /5.. ~400 V AC

▪ Rotex

▪ Ama-Porter ND ~400 V AC

▪ Amarex N - non-ATEX

2

31

9

8

4

5

67

10

1 Control panel 6 Volt-free contact2 Master switch (optional) 7 Mains supply3 Manual-0-automatic switch 8 Contactors (pump connection)4 Control board 9 Motor protection switch (pumps)5 Digital inputs, 4 .. 20 mA, 12 V for horn, etc. 10 Rechargeable battery (optional)

Type: BC2 400 DFNO 010-100 / BC2 400 DPNO 010-100

3~400 V AC, DOL starting up to 10 A, pneumatic

▪ Ama-Porter ND - 400 V AC

▪ Amarex N - non-ATEX and ATEX version

▪ CK pump station

Pump Control Systems

LevelControl Control Units

22 LevelControl Basic 2

Page 23: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

2

31

11

10

54

6

7

89

12

1 Control panel 7 Connection (open/closed pressure bell)2 Master switch (optional) 8 Volt-free contact3 Manual-0-automatic switch 9 Mains supply4 Control board 10 Contactors (pump connection)5 Internal pressure sensor 11 Motor protection switch (pumps)6 Pneumatic,12 V for horn, etc. 12 Rechargeable battery (optional)

Type: BS2 400 DLNO 010-100 / BS2 400 DLEO 010-100

3~400 V AC, DOL starting up to 10 A, bubbler control

▪ Ama-Porter ND ~ 400 V AC

▪ Amarex N - non-ATEX and ATEX version

▪ CK pump station

1

2

3

91011

65

7

8

413

12

1 Master switch 7 12 V for horn, etc.2 Control panel 8 Contactors (pump connection)3 Manual-0-automatic switch 9 Mains supply4 Control transformer 10 Compressor5 Rechargeable battery (optional) 11 Connection for open pressure bell6 Control electronics 12 Motor protection switch (control circuit) 13 Motor protection switch (pumps)

Type: BS2 400 DFEO 010-100

3~400 V AC, DOL starting 1.0 -10 A, float switch, digital levelswitch, ATEX version

▪ Amarex N/KRT - ATEX version

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 23

Page 24: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

1

2

3

910

13

4

65

7

8

12

11

1 Master switch 7 Digital inputs, 4 .. 20 mA, 12 V for horn, etc.2 Control panel 8 Contactors (pump connection)3 Manual-0-automatic switch 9 Mains supply4 Control transformer 10 Connection (float switch, digital level switch) via

intrinsic safety barriers5 Rechargeable battery (optional) 11 Motor protection switch (control circuit)6 Control electronics 12 Motor protection switch (pumps) 13 Intrinsic safety barrier

Pump Control Systems

LevelControl Control Units

24 LevelControl Basic 2

Page 25: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Overview of Outdoor Cabinets

Enclosure IP44, protection against splashing water.Ventilation ducts prevent condensation.The ventilation ducts are designed as a labyrinth to preventthe ingress of foreign bodies and are poke proof.

To prevent condensation inside the housing, grout thefoundation up to the height of the cable fixing rail afterinstallation.

BC1... 010/016/025/040/063/100

BC2...010/016/025/040/063/100

BS1...010/016/025/040/063/100/140/180/230/250

BS2...010/016/025/040/063/100

BS1... 400/630

BS2... 140/180/230/250/400/630

BC1... 010/016/025/040/063/100

BC2... 010/016/025/040/063/100

Plastic housing, IP54

400 x 278 x 135 mm

Sheet steel housing, IP54

400 x 300 x 155 mm

600 x 400 x 200 mm

Sheet steel housing, IP54

760 x 600 x 210 mm

Plastic housing, IP54

400 x 278 x 135 mm

Item O 10 Item O 11 Item O 12 Item O 14Outdoor cabinet type 142, IP44 Outdoor cabinet type 0/845,

IP44Outdoor cabinet type 1/1005,IP44

Wall-mounted cabinet KS

Can be buried Can be buried Can be buried Wall-mounted

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 25

Page 26: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Installation Options

LevelControl Basic 2 installation options (processed via KSB EasySelect)9)

Item Description Mat. No. [kg]O 1 Master switch for LevelControl Basic 2, installed for type BC... 01143084 0,2O 2 Control cabinet heating, installed for type BS... 19074269 0,3O 7 Intrinsic safety barrier for additional float in potentially explosive

atmospheresFor example, high water float for pneumatic or bubbler control inpotentially explosive atmospheresOnly in conjunction with type BS...: Stahl 9002/13-280-093-001

01085568 0,2

O 9 Intrinsic safety barrier for 4...20 mA in potentially explosive atmospheresOnly in conjunction with type BS...: Stahl 9002/13-280-110-001

01110746 0,1

O 10 Outdoor cabinet type 142 with integrated base for control unit BC 19071911 15O 11 Outdoor cabinet type 0/845 for control units BS1 (up to 25 A) and BS2 (up

to 10 A)Prepared for control unitControl unit housings: 400 x 300 x 155 mm and 600 x 400 x 200 mmDimensions H x W x D [mm]: 1745 x 585 x 315Dimensions of upper section H x W x D [mm]: external 845 x 585 x 315Dimensions of base H x W x D [mm]: external 900 x 585 x 315IP 44, glass fibre reinforced polyester, colour: RAL 7035, DIN 43 629,locking device: profile half cylinder, can be buried, incl. metal frame forsetting in concrete

19071440 40

O 12Outdoor cabinet type 1/1005 for control units BS1 (40 A and above) andBS2 (14 A and above)Dimensions of control unit housing H x W x D [mm]: 760 x 600 x 210Prepared for control unitDimensions of upper section H x W x D [mm]: external 1005 x 780 x 315Dimensions of base H x W x D [mm]: external 900 x 780 x 315IP 44, glass fibre reinforced polyester, colour: RAL 7035, locking device:profile half cylinder, can be buried, incl. metal frame for setting inconcrete

19071960 57

O 14 Plastic wall-mounted cabinet for type BCAdditional housing for LevelControl Basic 2 type BC single-pump and dual-pump station up to 10 AEnclosure: IP66Wall mountingLock: double-bit keyColour: RAL 7035Dimensions (H mm x W mm x D mm): external 600 x 400 x 200Material: Impact-resistant, glass fibre reinforced, unsaturated polyester,self-extinguishing to ASTM D635 and UL 94 VO, temperature-resistantbetween -30 ℃ and + 80 ℃Safety cylinder (see accessories)

01146647 11,5

O 15 Outdoor housing for type BS with housingDimensions (H x W x D): 1200 x 800 x 300 mmComplete with base and rain canopyPrepared for control unitUsed as control cabinet extension (to accommodate installation options)Material: V2A, brushed, RA240Dimensions: 1400 x 900 x 500 mmIP44, colour: bright metal, locking device: profile half cylinder, buriablebase

01351206 123,5

9) Installation options must be processed via KSB EasySelect, otherwise they will be supplied with the unit but not fitted.

Pump Control Systems

LevelControl Control Units

26 LevelControl Basic 2

Page 27: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Item Description Mat. No. [kg] Signalling module for LevelControl Basic 2

Individual fault signalling and IO extension module for LevelControl Basic2

▪ Six volt-free signalling relays (max. 30VDC, 1A) for signalling

– High water

– Fault pump 1

– Fault pump 2

– Plus three other user-definable individual (fault) messages, e.g.for "Pump 1 operational", "Pump 2 operational", "Externalfault", "Sensor fault", etc.

– Analog output 0/4..20mA

– Additional pressure sensor for redundant pneumaticmeasurement or redundant bubbler system (as retrofit kit,complete with necessary tubing and installation materials),depending on version.

– Mod Bus interface for hook-up to the process control system

– Can be used with Firmware 1.2 or higher

O 200 Signalling module for LevelControl Basic 2, type BC 19075182 0,2O 201 Signalling module for type BC

With pressure sensor 3 mlc for redundant pneumatic level measurement orredundant bubbler system

19075183 1,1

O 202 Signalling module for type BCWith pressure sensor 10 mlc for redundant pneumatic level measurement

19075184 1,4

O 203 Signalling module for LevelControl Basic 2, type BS 19075185 1,1O 204 Signalling module for type BS...

With pressure sensor 3 mlc for redundant pneumatic level measurement orredundant bubbler system

19075186 0,8

O 205 Signalling module for type BS...With pressure sensor 10 mlc for redundant pneumatic level measurement

19075187 0,8

Current measurement for LevelControl Basic 2 for measuring pumpcurrent

Connection via signalling module only (see O 200 to O 205)

Effective current, effective power and power factor displayed per pump

Operating current measured directly up to 10A; higher pump currentsmeasured indirectly via primary transformer in the control cabinet

The current measuring module cannot be retrofitted but must be includedat the factory.

One current measuring module per pump is required for dual-pumpapplications.

O 210 Pump current measuring moduleMeasuring range: 0.5 - 10 A (15 A)

19075188 0,15

O 211 Pump current measuring moduleMeasuring range: 10 - 20 A (30 A)

19075189 0,15

O 212 Pump current measuring moduleMeasuring range: 20 - 40 A (60 A)

19075190 0,15

O 213 Pump current measuring moduleMeasuring range: 40 - 75 A (110 A)

19075191 0,15

Accessories

Item Description Mat. No. [kg]E 60 Float switch with free cable end (NO contact)

Switch housing made of polypropylene (max. fluid temperature 70 °C),circuit closed in upper float position, connection cable (H 07 RN-F3G1)

3 m 11037742 0,55 m 11037743 0,810 m 11037744 1,315 m 11037745 1,820 m 11037746 2,425 m 11037747 2,930 m 11037748 3,4

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 27

Page 28: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Item Description Mat. No. [kg]E 61 Float switch with free cable end, oil resistant (NO contact)

Circuit closed in upper float position (PUR 3 x 1)5 m 11037753 0,810 m 11037754 1,220 m 11037755 2

E 63 Float switch with free cable end (NO contact)With declaration of compliance with explosion protection standardsCircuit closed in upper float position

5 m 01148226 0,710 m 01148247 120 m 01148248 2

E 64 Moisture sensor F 13 mAs contactor for alarm switchgear AS 0, AS 2 or AS 4, or LevelControl,max. 40 °C, not suitable for steam and condensate, with 3-metreconnection cable. Possible applications for alarm transmission:- High-water alert by suspending the moisture sensor in a (pump) sumpabove the pump start-up level.- Water alarm signal at a water level of only 1 mm (!), by placing thecontactor on the floor of rooms subject to a flooding risk, e.g. thecellar or next to the washing machine in the kitchen orbathroom.Dimensions: (H mm x W mm x D mm) 52 x 21 x 20

3 m 19072366 0,2

E 65 Open pressure bell set - pneumatic and bubblercontrolwith polyamide tube 8 x 1

Tube length 10 m 19071721 1,2Tube length 20 m 19071837 2Tube length 50 m 19074200 2,5

E 66 Closed pressure bell set - pneumaticwith polyamide tube 8 x 3

Tube length 10 m 19071722 3,5

Tube length > 10 m

On request

E 70 Horn, 12 V DC, 105 dB(A), 1.2 W54For indoor and outdoor installation, to be mounted in a positionwhere it is protected from direct rain, enclosure IP 54

01086547

0,1

E 71 Alarm combination, 12 V DVIP 65

01139930 0,1

E 72 Alarm strobe light, 12 V DC 01056355 0,3E 73 PC service tool

Windows XP, RS 232 interface 47121210 0,2

E 90 Rechargeable battery retrofit kit forLevelControl Basic 2, for powering theelectronics, the float switches or internalpressure sensor and the alarm equipment(buzzer, horn, alarm combination), for single-pump and dual-pump stations

For type BC,consisting of 2rechargeablebatteries 6 V, 1,3 Ahand charging unit

19074194 0,8

E 91 For type BS,consisting of 1rechargeable battery12 V, 1.2 Ah andcharging unit

19074199 1

E 95 Plastic handle with safety cylinder insert for KSwall-mounted cabinetImportant: Please order 2 off for KS cabinet!

01087727 0,1

E 100 LevelControl Basic 2 Operating manual inGerman

01148254

Operating manual inEnglish

01148255

Operating manual inFrench

01148256

Operating manual inDutch

01148337

Operating manual inSpanish

01148338

Operating manual inSwedish

01148339

Operating manual inFinnish

01148340

Operating manual inPolish

01148341

Operating manual inItalian

01148342

Operating manual inCzech

01148343

Pump Control Systems

LevelControl Control Units

28 LevelControl Basic 2

Page 29: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

Item Description Mat. No. [kg]Operating manual inRussian

01149725

Operating manual inHungarian

01148344

Operating manual inTurkish

01235989

Operating manual inBulgarian

01350442

Operating manual inSlovakian

01350443

The operating manuals can be downloaded free of charge from the KSB web site (www.ksb.com).Incl. parameter label. For ordering additional copies only! The operating manual and the parameter label are enclosed with thedevice.

Pump Control Systems

LevelControl Control Units

LevelControl Basic 2 29

Page 30: LevelControl Basic 2 - tulumbapompa.com.tr · LevelControl Basic 2 Type Series Booklet ... BC Type BC LevelControl Basic - Compact ... D Starting method D DOL starting

KSB Aktiengesellschaft67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany)Tel. +49 6233 86-0 • Fax +49 6233 86-3401www.ksb.com

4041

.5/6

-EN

25.0

7.20

11