lavin ppt1(1).ppt

8/11/2019 lavin ppt1(1).ppt

1/43

Ankur Scientific Energy Technologies Pvt. Ltd.

Biomass to Energy

Ankur Scientific, Baroda, India


2/43


What we areAbout Ankur Scientific


3/43


Founded by

Dr.B.C.Jain

In 1986

Located

in Vadodara

125 Employees

Extensive Mfg. Facilities

GoI recognised R&D

8 International

AssociatesWorld wide leader

In Small & Medium

scale Gasifiers

Installed more than

900 gasifiers worldwide

Senior Management

Well known Nationally

& Internationally for expertise

In Gasifier Technology

12 National Associates

4 Regional Offices


4/43


VisionWe want to provide Energy that is

Green,Clean,

Sustainable&

Convenient

at coststhat enable all to use it


5/43


Achievements ISO:9001, 14001 and OHSAS: 18001 certified

Won National Award for Technology

Development in 1990

Twice won theFGI award for Excellence in

Science and Technology

Won theFGI award for Best SSI Unit.

DSIR approved R&D Department

Granted many research projects by the GoI


6/43


One stop shop- designing to servicing done in house -

unlike competitors.

Simple System - Extremely clean gas generated fromthe gasifier, making downstream cleaning systems

simple.

Organizational abilityto handle large international

projects - We do at least 10 international assignments an

year.

Largest field experience- Ankur makes more gasifiers

than all other manufacturers cumulatively.

Ankur - Strengths


7/43


What we do?At Ankur Scientific we are engaged in

Research, Development and Commercialization ofBiomass to Energyequipment.

Ankur is today seen as a world leaderin the field

of Biomass Gasification.Both Wet and Dry fermentationtechnologies

are offered to convert various biomasses to

Biogas.


8/43


Gasification


9/43


Basic Process Chemistry Conversion of solid fuels into combustible gas

mixture called producer gas (CO + H2 + CH4) Involves partial combustion of biomass

Four distinct process in the gasifier viz.

Drying

Pyrolysis

Combustion

Reduction

What is Biomass Gasification?


10/43


Gasification

Basic Process Chemistry

Schematic


11/43


Particulars Rice Husk Woody Biomass

CO 15-20% 15-20%

H2 10-15% 15-20%

CH4 Upto 4% Upto 3%

N2 45-55% 45-50%

CO2 8-12% 8-12%

Gas C.V. (kcal/Nm3) Above 1050 Above 1100

Gas generated in Nm3/kg

of biomass

2 2.5

Producer Gas - Composition?


12/43


What we

Offer

The WBG Series:

Fuel : Woody Biomass

The FBG Series:

Fuel : Fines (Rice Husk)

The Combo Series:

Fuel : Both of the above

AnkurGasifiers Product Portfolio


13/43


WBG Series

5 kWe to 2200 kW.

Uses wood, corncob, coconut shells, bamboo

pieces as the fuel.

Thermal output 12,5004,500,000 kCal/hr.

FBG Series

40 kWe to 700 kW.



14/43


FBG Series (contd.)

Uses rice husk, mustard stalk, coconut stalk etc. as

fuel.

Thermal output 100,0001,650,000 kCal/hr

COMBO Series 40 kWe to 700 kWe.

Multi Fuel capability (woody as well as fines)

Thermal output 100,0001,650,000 kCal/hr



15/43


Applications

Power Generation Thermal Applications

o Irrigation Pumping

o Village Electrification

o Captive Power (Industries)

o Grid-fed Power from EnergyPlantations on Wastelands

o Simultaneous Charcoal and

Power Production

o Hot Air Generators

o Dryers

o Boilers

o Thermic Fluid Heaters

o Ovens

o Furnaces & Kilns


16/43


Indicative SchematicPower Gen


17/43


Indicative SchematicThermal


18/43


Environmental Aspects

Package

Water

Used in re-circulation mode with

zero discharge. Occasional ph

adjustment and simple treatmentmay be needed.

Gasifier does not release gas to

the atmosphere.Combustion in user equipments

(connected to gasifier) is much

cleaner compared to liquid fuels.

Air


19/43


Environmental Aspects(contd.)

Package

Solid

Waste

Charcoal can be sold as fuel.

Biological ash can be returned to

the soil.

In case of major user equipment

i.e. genset, noise level is lower

than with 100% liquid fuels.

Noise

Biomass materials contain negligible Sulphur


20/43


Some Case Studies


21/43


Khaitan

One of the leading chemical manufacturers in the

country WBG-500 is replacing 110 liters of FO per hour

Payback in less than 8 months

Recently installed `Ankur 1 X WBG-850 gasifier and2 X WBG-700.

All their plants now work with Ankur Gasifiers.

Thermal ApplicationGranule Drying


22/43


Calchem

One of the leading Calcium Carbonate

manufacturers in the country

WBG-850 (in Hot Gas Mode) is replacing 350 kgs of

coal per hour. A 2nd WBG-1100 is replacing 450 kgs

of coal per hour The company had also applied for VERs and has

been able get a buyer for 6 Euros per tonne

Thermal ApplicationCalcination Kiln


23/43


Based in the Indian state of Uttar Pradesh.

Biggest carpet manufacturer in the country

Use Diesel gensets for their power needs due toacute power shortage.

Installed Ankur FBG-250 along with recommendedDiesel engines to replace 75% of their Diesel use.

Ankur FBG-500 + 2 X Greaves engines beinginstalled

Captive PowerLargest Carpet Mfr.


24/43


Two orders received from Finlays, UK

Muzizi FactoryGAS-250

Ankole FactoryWBG-200 in Ultra Clean Gas Mode

Muzizi Factory Complete co-generation system being offeredHeat

recovery from Engine Exhaust, Engine Jacket and AfterCooler.

Synchronization panel to synchronize the GAS-250 systemwith existing 250 KVA genset.

Tea Company - Cogen


25/43


From top left to rightExhaust

Cooler, Remote Radiator,

Gasifier, Engine Genset modified

to operate on Producer Gas


26/43



27/43


The whole gasifier system is mounted on a trailer The gasifier is coupled to three turbines of 30 kW

EERC- USA


28/43


GAS-60, Italy


29/43


4 kWe Power Plant - Colombia


30/43


11 kWe Power Plant - NZ


31/43


Partial List - Domestic

Maa Rice Mill, Memari, Burdwan

LNC Rice Mill and Sabita Rice Mill, BurdwanM/s Jai Baba Bakreshwar Rice Mill, Birbhum

M/S Balaji Industries, Pilibhit, U.P.

Sree Brijuka Agro Products Pvt. Ltd., Burdwan

Prem Rice Udyog, U.P. Shreema Rice Mill

More than 200 systems working in Dual Fuel Mode

Partial LoI - Dual Fuel Power Gen


32/43


Agrocel, Dhordo, Bhuj GAS-180

Muni Seva Ashram, Goraj1 X GAS-40

Periyar Maniammai College for Women, Thanjavur 1

X GAS-200

Adi Chunchinagiri Medical CollegeGAS-250

Sringeri MuttGAS-120

More than 20 large rating 100% Gas systems supplied

Partial LoI -100% Gas Power Gen


33/43


15 X GAS-11 with CII & World Bank

3 X GAS-22 with N.T.P.C.

15 X GAS-11 & 1 X GAS-22, Orissa Govt.

5 X GAS-11, Maharashtra Govt.

60 GAS-9 systems with Tamil Nadu Govt.for village

water supply

GAS-11 & GAS-22 with World Bank for Cambodia

GAS-22 & GAS-103, Sri Lanka(ordered by UNIDO)

GAS-11 orderded by UNIDO for Uganda

Partial LoIRural Electrification


34/43


1 X GAS-11, 3 X GAS-70 + 1 X GAS-500, Italy

1 X GAS-120, 9 X GAS-250, Germany

2 X GAS-11, 1 X GAS-22, 1 X GAS-103,

1 X GAS-40, 1 X GAS-4, 1 X GAS-70, Sri Lanka

WBG-850, South Korea

GAS-250, Poland

1 X WBG-500, 2 X GAS-11, Russia

Partial LoI - Exports


35/43


1 x WBG-40,Australia

1 X GAS-11, New Zealand

2 X WBG-1800, Malaysia 1 X GAS-11, 1 X GAS-22, 8 X FBG-200, Cambodia

1 X WBG-80, Mozambique

GAS-200 Finlays Group, 1 X WBG-150,

1 X WBG-100, 1 X GAS-11, Uganda

1 X FBG-100, 1 X FBG-150, Bangladesh

GAS-28, Madagascar

Partial LoI - Exports


36/43


Biogas


37/43


What is a Biogas Plant

Basically Methane & CO2Gas Producer.

MethaneOdorless, Colorless, Good Calorific Value,Green House Gas

Sources : Animal Manures, excreta, kitchen waste,

Industrial Chemical Processes, Sea Water Bed, etc.

Animal Manure & Excretacontributes around 16 %of the

total global methane emission.


38/43


Schematic of a typical Biogas Plant


39/43


Biogas Plants Offered

Ankur Scientific offers plants on the following feeds :

1. Cattle dung based2. Kitchen waste based

3. Vegetables & fruit waste based

4. Dry Crop residues based

5. Organic effluent based


40/43



41/43


Benefits of Biogas Plants

Contributes substantially in reducing Global

Warming.Cost effective replacement for Fossil Fuels.

This Smoke Free gas emits less carbon dioxide as

compared to other fuels.

A very efficient and environmentally friendly

solution for disposing off various organic matter.


42/43


METHANE

Contributes largely in Global Warming

Traps 21 times more heat than CO2

Over the 100 years25 times more temperature

impact than that by CO2--------------------------------------------------------------------------------------------------------

Biogas PlantTraps Methane

FuelCarbon Dioxide.

Biogas PlantsReduction in Global Warming


43/43


Thank You

lavin ppt1(1).ppt

Documents