latest trends in automation for automotive industry-case study

5/21/2018 Latest Trends in Automation for Automotive Industry-Case Study

1/181 ARC Advisory Group

Latest trends in Automation for AutomotiveIndustry - case studies

Ninth ARC India Forum, Pune August, 2011

Achieving Operational Excellence Through IT and AutomationSolutions

Elmar Zimmerling

Account Management

B&R

[email protected]



Facts

The automotive industry is driving newautomation concepts, new controltechnologies and advancedcommunication as a trendsetter

This also affects other industries andthus the automation in the whole

Many machine builders are indirectly

connected with the automotive industry

B&R offers solutions for economic andsustainable automation - best suitablefor the Indian Automotive Industry
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B&R at Daimler

Daimler brochure::

Overview about usage of B&R systems at Daimler R&D

End of Line Tester

Universal battery testerfor hybrid batteries

Based entirelly on B&Rautomation system,including UDS protocollibrary (diagnostics) and

integrated safety

standardization andintroduction to all relevant

Daimler production sites

worldwide e-mobility



100% function checkhighest product quality

B&R is the chosen supplier for

the automation base forDaimlers EOL tester for vehiclebatteries, said Mr. Fink,Daimler Manager R&D

Further applications with hybridgear boxes are following againwith B&R base. Daimler Engineers develop with

Automation Studio,the unique B&R Engineering Tool

B&R at Daimler



Benefits of B&R Automation Studio

Supports the implementation of your ideaEnables efficientengineering

Seamless integrationof B&R products

Opennessto third party manufacturer

Highest level of reusability

Investment security of software

Automation Software Philosophy:

Reliability Independency

Consistency

Everything inone hand and out ofone hand!



B&R in Automotive

Industrial PC & Panels

Long-standing worldwidereputation in theautomotive manufacturing

Excellent value for money

Long-term availability and

designed for minimumenergy consumption

Built-in MaintenanceController



B&R in Automotive

typical use cases

Visualization as operatorpanels in body shop, paintshop, assembly lines,

High-Performance PLC, withoptional integration of CNC

and Robot kinematics

Server for Process ControlApplications

conclusion


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OEMs trust in B&R

body shop, Audi HQ Ingolstadt

300 B&R Panel PCas a standardized operator Panelin AUDI body shop

Sustainability

automatic shut-off of backlight - if not operated fora certain time or by shift scheduler via production LAN


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B&R is automotive standard supplier

BMW trusts in B&R In 2007 BMW AG has named

B&R exclusive supplier ofoperator panels.

B&R is to supply innovative IPCsand Power Panel to BMWsinternational production sitesuntil at least 2013

Up to now more than 4.500 unitshave been delivered to BMW

production sites worldwide.


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Power Train, Inspection

Daimler BenzHQ Untertrkheim

The Panel PC 725 is designedfor onsite operation. Built

with IP65 protection fromall sides, it can easily handlesplashed water, impactsand vibrations.

crankshaft inspection,together with visionsystem, reading data matrixcode


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EISENMANN

B&R supplied EISENMANN and DRR with more than 100 PowerPanels , paint shop in VW plant USA Tennessee

B&R, specified by end customer, VW Wolfsburg, planning dept.

Leading Plant Builders

paint shop, VW US plant Chattanouga


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references:

B&R machine-builder customers

Sonderhoff Privatly owned company, for

more than 50 years in themarket

Supplier for polymer sealingmaterials, engineering andservices

High-tech solutions with entireB&R automation technology -PLC, IPC, servoDRIVES, CNC,

one single software tool

CNC, as a PLC add-on offersinexpensive solutions without

restrictions in application


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applications:Components and modules must remain tightly sealedafter their assembly. To prevent from humidity, dust,

harmful media or temperature-influences

B&R machine-builder customers


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COMAU

Italian manufacturer forautomotive industry

Newest Robot generation C5G

now based on B&R Automation

Drive technology B&R ACOPOSwith energetic recovery system

B&R X20 I/O

Ethernet Powerlink, high-speedfieldbus

reference list

B&R and Robotic


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ACOPOSmulti servo drive technology X20 IO system

Automation PC

Ethernet Powerlink fieldbus

COMAU Robot Generation CG5


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B&R Controls in Automotive

B&R APROLProcess&Control Technology

AudiAG places great importance onsaving energy for environmentalprotection

As a consequence, the companyhas succeeded in clearly reducing the

energy consumption per vehicleat the Ingolstadt production plant

in the last few years.

Thanks to more than 1.000 B&RPLCs in media control( compressedair, cooling, heating, ventilation

systems with heat recovery )


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B&R Controls in Automotive

X20 PLC and I/O familiy

openess support ofwell-known fieldbusses

More than 130 X20 I/O

nodes are in progress atassembly lines ofVW Plant Bratislava,Slovakia. Production Site ofAudi Q7, VW Touareg, Porsche

Cayenne


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18Thank you for your interest

Perfection in Automation

Conclusion B&Rhas become an industry

leader in innovation andtechnologythrough an acuteintuition for market developmentsand trends

B&R is providingbest practice solutionsnot just components Everything in one hand and outof one hand

Automation Studio

This applies even more to theneeds of the fast growing

Indian automotive industry

latest trends in automation for automotive industry-case study

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