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Latest Developments in Aeroderivative Power Generating Systems Bala Naidu Phil Tinne GE Aeroderivatives

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Page 1: Latest Developments in Aeroderivative Power …wcsawma.org/wp-content/uploads/2013/01/Balachandra-Naidu_Philip...Latest Developments in Aeroderivative Power Generating Systems Bala

Latest Developments in Aeroderivative Power Generating Systems

Bala NaiduPhil Tinne

GE Aeroderivatives

Page 2: Latest Developments in Aeroderivative Power …wcsawma.org/wp-content/uploads/2013/01/Balachandra-Naidu_Philip...Latest Developments in Aeroderivative Power Generating Systems Bala

2GE Title or job number

2/28/2013

All Rights Reserved. No part of this document may be reproduced, transmitted, stored in a retrieval system nor translated into any human or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior

written permission of General Electric Company.

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3GE Title or job number

2/28/2013

CAISO Forecast for California12 GW ramp in 2 hours

Aeroderivatives are part of the solution

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4GE Title or job number

2/28/2013

Aviation Engine to Aeroderivative Gas Turbine

• Remove fan• Change combustion system• Redesign compressor and turbine• Add Generator and Package

Page 5: Latest Developments in Aeroderivative Power …wcsawma.org/wp-content/uploads/2013/01/Balachandra-Naidu_Philip...Latest Developments in Aeroderivative Power Generating Systems Bala

5GE Title or job number

2/28/2013

Where do LM Gas Turbines go?

Utility

Pipeline

Floating ProductionVessels

Industrial

District Heating

Mobile Power

Oil & Gas, 35%Power Generation, 65%

Platform

MarineWind Firming

>3,300 LMs

>85 million hrs

~55 countries

Platform

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6GE Title or job number

2/28/2013

Jet Engines for PowerAeroderivative Advantage

Utility

District Heating

High Efficiency in SC and CC

FlexAero Technology –superior flexibility

High Reliability and Availability

Low Emissions Technology

Low Life-cycle cost

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7GE Title or job number

2/28/2013

LMS100100MW, 44%

CF6-80C2/E1A330 / B747/B767LM6000

LM1800e to LM2500

LM2500*+/G4

TF39/CF6-6C5 / DC-10

40-55MW, 42%

16-24MW, 36%

28-34MW, 39%

Over 4,100 commercial aircraft … +300 million flight hours

High Efficiency in Simple and Combined CycleDerived from Aviation Engines Optimized for Power Gen

Proven Reliability and Availability300+ MM operating hours

Peak Performance+95MM operating hours

Page 8: Latest Developments in Aeroderivative Power …wcsawma.org/wp-content/uploads/2013/01/Balachandra-Naidu_Philip...Latest Developments in Aeroderivative Power Generating Systems Bala

8GE Title or job number

2/28/2013

Widely used in a variety of duty cyclesLM units reporting to ORAP® for 12 month period ending Jan 2010

ModelNo. of units

Avg hours

Avg starts

LM2500 135 5014 37LM6000 257 2945 106LMS100 11 1308 175

Source: ORAP®; All rights reserved: SPS®

Hours operated in prior 12 months

Star

ts in

prio

r 12

mon

ths 540 starts

3237 hours

382 starts6862 hours

Continuousbase-load

Seasonalbase-load

Mid-merit, quick dispatch, load-following

Peaking Dailydispatchbase-load

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9GE Title or job number

2/28/2013

1. Fast starts … zero to 100% in 10 minutes, 5 min. option available

2. Fast response … 50 MW per minute ramp-up

3. Power boost … reserved power when need it, under frequency support

4. High part load efficiency +36% @ 50% load…

5. Multiple daily starts … minimum effect on maintenance

6. Wide range of fuels … CoG, flare gases , naphtha, biofuels …

7. Zero water capable with DLE8. High availability … 12 days in 50k

hours

Redefining the meaning of “True” flexibility…

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10GE Title or job number

2/28/2013

Highly Flexible Units in Automatic Generation Control

31 hours of the normal operation of a 2xLMS100 site

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11GE Title or job number

2/28/2013

Flexible unit cycling…• Multiple starts per day• 50+MW/min ramp rate• Complements variable

generation

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Outstanding Grid Support to Enable Renewables

When the wind drops the 19 new LMS100’s in Southern California can take-up the load at more than 1,000

MW/min

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CPV Sentinel8 x LMS100> 400 MW/min

LADWP Haynes6 x LMS100> 300 MW/min

EME Walnut Creek5 x LMS100> 250 MW/min

1,000 MW/minRegulation Up

orRegulation Down

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14GE Title or job number

2/28/2013

Regulation with the LMS100Primary Frequency Regulation• 30-second response capability is in excess of 25 MW• 50% contribution within 15-seconds, 100% contribution

within 30-seconds (field data 20 to 25 seconds)• Available with Reserve Margin Control, adjustable

deadbands, adjustable limits and adjustable MW floor.

Automatic Generation Control• Highly suited to the LMS100, offering ramp rates up to 53

MW/min across the power range• Minimum Stable Generation set as low as 20 MW by some

sites (emissions considerations influence level)

Tertiary Control• The LMS100 offers reliable 10-minute starts to full load from

a non-spinning reserve status

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Low Emissions TechnologySingle-Annular Combustor (SAC) Dry-Low-Emissions (DLE) Combusto

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16GE Title or job number

2/28/2013

Challenging requirementsTrying to balance the forces of naturewith business and regulatory realities

Lower CO2 EmissionsRequires Higher Efficiency

Therefore Higher Firing Temperature and Pressure Ratio.

May HelpLower CO Emissions

GeneratingHigher NOx

Same Reliability/AvailabilitySame Operability

Same Component LivesBetter!

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17GE Title or job number

2/28/2013

Triple Annular Combustor

LM2500

LM2500+

LM2500+G

4LM

6000

Control technology

25ppm NOx (gas fuel)42ppm NOx (liquid fuel)

25ppm NOx (gas fuel)+15ppm NOx (gas fuel)

15ppm NOx (gas fuel)25ppm NOx (gas fuel)65ppm NOx (liquid fuel)100ppm NOx (liquid fuel)

Dual Fuel DLE

Single Annular Combustor

Low GT emissions achieving BACT

D

D = Under Development

LMS

100

GT offerings as of 3Q2011

Dry Low Emissions

Steam Injection

Water injection

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18GE Title or job number

2/28/2013

Evolution of DLE technology

Future Technology

Lower CO2 Emissions

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Combined cycle and Simple Cycle are complementary and both enable

increased renewable generation.

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20GE Title or job number

2/28/2013

Aeroderivatives provide flexible generation capacity to integrate renewables

Source: NREL Western Wind & Solar Integration

Study

30% renewable penetration

Is it economical or environmentally friendly for coal to cycle this way?

Better for gas turbines to take that fluctuation

Western Wind and Solar Integration StudyNREL Report

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21GE Title or job number

2/28/2013

Combined Cycle and SC Aeroderivatives are complementary

050

100150200250300350

Startup (mins) Startup Nox (lbs)

Startup CO2 (mT)

Simple CycleCC Warm

Aero GT’s produce lowest emissions during startup/shutdown.

Combined cycle produce lowest emissions when used with fewer starts and employed for extended operation at full load.

Both enable enhanced renewable generation thus reducing overall CO2 emissions.

200 MW 100 MW 50 MW 25 MW

SC CC

Co2

(lb/

MW

h)

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22GE Title or job number

2/28/2013

• 250 MWe net power output

• 48% efficiency (ISO) LHV (includes capture and compression)

• Natural gas feedstock

• 85% CO2 capture

• Compact plant footprint

• COD 2016

• Turnkey delivery

• Dry docking (coastal) or modular construction (inland)

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23GE Title or job number

2/28/2013

Aeroderivative GT’s provide unmatched operating flexibility with lowest emissions.

GE is continuously investing in low emissions technology

Combined cycle and SC are complementary and both enable increased renewable generation.