latest developments in aeroderivative power...
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Latest Developments in Aeroderivative Power Generating Systems
Bala NaiduPhil Tinne
GE Aeroderivatives
2GE Title or job number
2/28/2013
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written permission of General Electric Company.
3GE Title or job number
2/28/2013
CAISO Forecast for California12 GW ramp in 2 hours
Aeroderivatives are part of the solution
4GE Title or job number
2/28/2013
Aviation Engine to Aeroderivative Gas Turbine
• Remove fan• Change combustion system• Redesign compressor and turbine• Add Generator and Package
5GE Title or job number
2/28/2013
Where do LM Gas Turbines go?
Utility
Pipeline
Floating ProductionVessels
Industrial
District Heating
Mobile Power
Oil & Gas, 35%Power Generation, 65%
Platform
MarineWind Firming
>3,300 LMs
>85 million hrs
~55 countries
Platform
6GE Title or job number
2/28/2013
Jet Engines for PowerAeroderivative Advantage
Utility
District Heating
High Efficiency in SC and CC
FlexAero Technology –superior flexibility
High Reliability and Availability
Low Emissions Technology
Low Life-cycle cost
7GE Title or job number
2/28/2013
LMS100100MW, 44%
CF6-80C2/E1A330 / B747/B767LM6000
LM1800e to LM2500
LM2500*+/G4
TF39/CF6-6C5 / DC-10
40-55MW, 42%
16-24MW, 36%
28-34MW, 39%
Over 4,100 commercial aircraft … +300 million flight hours
High Efficiency in Simple and Combined CycleDerived from Aviation Engines Optimized for Power Gen
Proven Reliability and Availability300+ MM operating hours
Peak Performance+95MM operating hours
8GE Title or job number
2/28/2013
Widely used in a variety of duty cyclesLM units reporting to ORAP® for 12 month period ending Jan 2010
ModelNo. of units
Avg hours
Avg starts
LM2500 135 5014 37LM6000 257 2945 106LMS100 11 1308 175
Source: ORAP®; All rights reserved: SPS®
Hours operated in prior 12 months
Star
ts in
prio
r 12
mon
ths 540 starts
3237 hours
382 starts6862 hours
Continuousbase-load
Seasonalbase-load
Mid-merit, quick dispatch, load-following
Peaking Dailydispatchbase-load
9GE Title or job number
2/28/2013
1. Fast starts … zero to 100% in 10 minutes, 5 min. option available
2. Fast response … 50 MW per minute ramp-up
3. Power boost … reserved power when need it, under frequency support
4. High part load efficiency +36% @ 50% load…
5. Multiple daily starts … minimum effect on maintenance
6. Wide range of fuels … CoG, flare gases , naphtha, biofuels …
7. Zero water capable with DLE8. High availability … 12 days in 50k
hours
Redefining the meaning of “True” flexibility…
10GE Title or job number
2/28/2013
Highly Flexible Units in Automatic Generation Control
31 hours of the normal operation of a 2xLMS100 site
11GE Title or job number
2/28/2013
Flexible unit cycling…• Multiple starts per day• 50+MW/min ramp rate• Complements variable
generation
Outstanding Grid Support to Enable Renewables
When the wind drops the 19 new LMS100’s in Southern California can take-up the load at more than 1,000
MW/min
CPV Sentinel8 x LMS100> 400 MW/min
LADWP Haynes6 x LMS100> 300 MW/min
EME Walnut Creek5 x LMS100> 250 MW/min
1,000 MW/minRegulation Up
orRegulation Down
14GE Title or job number
2/28/2013
Regulation with the LMS100Primary Frequency Regulation• 30-second response capability is in excess of 25 MW• 50% contribution within 15-seconds, 100% contribution
within 30-seconds (field data 20 to 25 seconds)• Available with Reserve Margin Control, adjustable
deadbands, adjustable limits and adjustable MW floor.
Automatic Generation Control• Highly suited to the LMS100, offering ramp rates up to 53
MW/min across the power range• Minimum Stable Generation set as low as 20 MW by some
sites (emissions considerations influence level)
Tertiary Control• The LMS100 offers reliable 10-minute starts to full load from
a non-spinning reserve status
Low Emissions TechnologySingle-Annular Combustor (SAC) Dry-Low-Emissions (DLE) Combusto
16GE Title or job number
2/28/2013
Challenging requirementsTrying to balance the forces of naturewith business and regulatory realities
Lower CO2 EmissionsRequires Higher Efficiency
Therefore Higher Firing Temperature and Pressure Ratio.
May HelpLower CO Emissions
GeneratingHigher NOx
Same Reliability/AvailabilitySame Operability
Same Component LivesBetter!
17GE Title or job number
2/28/2013
Triple Annular Combustor
LM2500
LM2500+
LM2500+G
4LM
6000
Control technology
25ppm NOx (gas fuel)42ppm NOx (liquid fuel)
25ppm NOx (gas fuel)+15ppm NOx (gas fuel)
15ppm NOx (gas fuel)25ppm NOx (gas fuel)65ppm NOx (liquid fuel)100ppm NOx (liquid fuel)
Dual Fuel DLE
Single Annular Combustor
Low GT emissions achieving BACT
D
D = Under Development
LMS
100
GT offerings as of 3Q2011
Dry Low Emissions
Steam Injection
Water injection
18GE Title or job number
2/28/2013
Evolution of DLE technology
Future Technology
Lower CO2 Emissions
Combined cycle and Simple Cycle are complementary and both enable
increased renewable generation.
20GE Title or job number
2/28/2013
Aeroderivatives provide flexible generation capacity to integrate renewables
Source: NREL Western Wind & Solar Integration
Study
30% renewable penetration
Is it economical or environmentally friendly for coal to cycle this way?
Better for gas turbines to take that fluctuation
Western Wind and Solar Integration StudyNREL Report
21GE Title or job number
2/28/2013
Combined Cycle and SC Aeroderivatives are complementary
050
100150200250300350
Startup (mins) Startup Nox (lbs)
Startup CO2 (mT)
Simple CycleCC Warm
Aero GT’s produce lowest emissions during startup/shutdown.
Combined cycle produce lowest emissions when used with fewer starts and employed for extended operation at full load.
Both enable enhanced renewable generation thus reducing overall CO2 emissions.
200 MW 100 MW 50 MW 25 MW
SC CC
Co2
(lb/
MW
h)
22GE Title or job number
2/28/2013
• 250 MWe net power output
• 48% efficiency (ISO) LHV (includes capture and compression)
• Natural gas feedstock
• 85% CO2 capture
• Compact plant footprint
• COD 2016
• Turnkey delivery
• Dry docking (coastal) or modular construction (inland)
23GE Title or job number
2/28/2013
Aeroderivative GT’s provide unmatched operating flexibility with lowest emissions.
GE is continuously investing in low emissions technology
Combined cycle and SC are complementary and both enable increased renewable generation.