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Laboratory Automation Parts Catalogue 2017

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Page 1: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

LaboratoryAutomationPartsCatalogue

2017

Page 2: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Welcome

ThiscatalogueisintendedtointroducethereadertotherangeandscopeofOrenEngineeringSolutions’productdesignandmanufacturingcapability.It should be noted that most of the products listed have been produced as theresult of customer requests. It is our aim to produce cost effective replacementparts, with improved designwhere possiblewhich can be delivered on sitewithshortleadtimes.

OtherservicesprovidedbyOren:

• Productdesignanddevelopment• Electronicdesignanddevelopment• Softwaredevelopment,integrationandvirtualisation• Qualitymanagementconsultation• Maintenanceplanning• CADdesign,simulationanddocumentation• Technicaldocumentation

OrenContactDetails:

21EdwinFeistPlaceMasterton

NEWZEALAND5810

POBox549Masterton

NEWZEALAND5840

Ph:+6463787790Fax:+6463787786

Australia:+61731030418

[email protected]

Page 3: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crucible HolderOrenPartNumberORA010

These holders are designed for use in Herzog HAG Fusion Lines for transportingplatinumcruciblestoandfromtheultrasonicbaths.

Theholderhasbeenredesignedtoincorporateastronger,morereliablehingeandafeaturetopreventexcessivemovementofthelockingarm.Materialsarechosenforextendeduseintheharshcitricacidenvironment.

OrenPartNumberORA010001SeparatelyavailablesparepartforORA010CrucibleHolder.Thesespringsaresubjecttoacomplexvibratoryfatigueloadingandaharshchemicalenvironment.Extensiveresearchandthoroughproductiontestinghasbeendonetoensuremaximumreliability.

Page 4: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Vial TraysOrenPartNumberORA070

A100vialtraysuitableforuseinmostcommonvialhandlingsystems.Individualvialpositionsarenumberedandtrayscanbesuppliedstampedwithuniquetrayidentificationnumbers.EasilyfittedwithRFIDtechnology.

Dimensions(mm): 486x373x41 Customsizesavailableonrequest

Page 5: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Loading Unit HingeOrenPartNumberORA019

Designedtoreplacetheoriginalhingewithswitch.

Note:Ifreplacingtheoriginalhingewithswitch,someelectricalmodificationsarerequired.Inputlidinformationcanbeobtainedfromthepneumaticcylinderproximityswitches.

Page 6: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crusher Bucket Transport KitOrenPartNumberORA020

TheinputchaintotheHerzogWCSACrusherSplitterscanbeamajorcontributortodowntimeinthesamplepreparationarea.Orenhasdevelopedthiskitwhichincludesaccumulatingchainandrevisedguidesandwearsurfaceswhichmaximisereliabilityofthemechanismandassociatedsystemcomponents.

Scraper Chain LinkOrenPartNumberORA020020

Thisuniquedesignpreventsdustbuild-upintheaccumulatingchainguidesusedintheORA020.

Page 7: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crusher Lift Tipping Spindle OrenPartNumberORA021

ThisisahighwearitemusedinthebucketverticalconveyoroftheWCSACrusherSplitter.Thespindlesaremadeofhardchromebartomaximiseservicelife.AlsoavailableaspartofkitORA026

Page 8: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crusher Tipping Chute OrenPartNumberORA022

UsedintheHerzogCrusher/Splitters

Page 9: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Tipping Mechanism Guides OrenPartNumberORA023

ApairofuniversalguideblocksusedinthetiltingmechanismoftheWCSACrusherSplitter.AlsoavailableaspartofkitORA026

Page 10: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Robot Tray Effectors OrenPartNumberORA025

MadeusingCNCprocesses,theserobotgrippersaredesignedforeasyreplacementwithminimalrobotrecalibrationrequired.

Page 11: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Tipping Mechanism Kit OrenPartNumberORA026

ComprisingoftheORA021crusherlifttippingspindle,twoORA023guidesandtwoORA024bushes,thiskitallowsforreplacementofallassociatedpartsatthesametime.

Page 12: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crusher Waste Bucket SealOrenPartNumberORA027

6mmNeoprenesealforensuringminimalspillageattheWCSAsplitterwastedischarge.

Crusher Cup SealOrenPartNumberORA028

6mmNeoprenesealforensuringminimaldustandspillageattheWCSAsplittercupdischarge.OD140mmID94mm.

Rotary Splitter Compression SealOrenPartNumberORA029

Aprofilecut20mmfoamsealusedintheWCSAsplitterrotaryunit.OD130mmID68mm.

Mill Discharge SealOrenPartNumberORA037

6mmNeoprenesealtoensureminimaldustandspillageatthecupdischargeintheHPM-1500mill.

Page 13: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crusher Sample BucketOrenPartNumberORA031

Madefromheavygaugestainlesssteelwitha6mmthickbasewhichissmoothlyfinishedtoreducewearonthecrusherinputmachineryandminimisebreakdowns.

Page 14: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Mill ShaftOrenPartNumberORA035

ThisshaftprovidesdrivefromtheelectricmotortotheeccentricdriveintheHPM-1500Mill.

Page 15: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Mill Spring AttachmentOrenPartNumberORA036A

Thisredesignedpartreplacesthecurrentfixedspringattachmentonthebottomofthemillbowlassembly.Note:Somemechanicalmodificationisrequiredtoattachtotheassembly.

Page 16: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Mixer Crucible HolderOrenPartNumberORA040

MadeusingCNCprocesses,thisproductisusedinthemixeronHerzogfusionlines.Itcanalsobeusedonthetransferswingarmbetweenthecleaninganddosingsections.

Page 17: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Swingarm PlateOrenPartNumberORA045

UtilisedasacrucibletransferpointbetweencleaninganddosinginHerzogfusionlines.TheOrendesignallowsforeasyreplacementofholders(PartORA040).

Page 18: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crusher Dust Flow Controller OrenPartNumber ORA030

TheORA030DustControllerisapneumaticoperatedvalvethatcanbeusedinmanyde-dustingapplicationssuchasunloadersandcrushers.Designedforanominalflexiblepipeinternaldiameterof85mm.ThedesignandchoiceofcomponentsoftheORA030DustControllersuccessfullyaddressesreliabilityissuespresentinotherdesigns.Inpractice,thesevalvesareprovingtobehighlyreliable.

Page 19: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Splitter Pulley OrenPartNumberORA150

MadeforHerzogHPWSCACrusher/Splitters.

Page 20: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

TGA Crucible Grippers &

Shoulder ScrewsOrenPartNumberORA130GripperOrenPartNumberORA135Screw

Made forHerzog TGA Lines. Designed for easy replacementwithout adjustment.Theyarefreetorotate,reducingcruciblemishandlingevenwhenexposedtohightemperaturefurnaces.

Page 21: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Crucible Rinse/Dry Containers OrenPartNumberORA160

Manufacturedinhighgradestainlesssteel,thesecontainersaredesignedforuseinHerzogHAGFusionLinesforrinsinganddryingplatinumcruciblesbeforetheyarereturnedtothedosingcircle.TheORA016isanimproveddesignwhichincludesaremovablefrontpanelformaintenanceandcleaning,alsomakingitmuchsimplertoretrievelostcrucibles.Thecontainersarecompletelyinterchangeablewithoriginalmanufacturerparts.

ElbowconnectorOrenPartNumberORA161

SeparatelyavailableforORA160CrucibleRinse/DryContainers

Page 22: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Mill Bowl Spring OrenPartNumberORA038

TheseheavydutyspringsaredesignedtowithstandthehighmechanicalforcesduringthemillingcyclewithinaHerzogHPM-1500

Page 23: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

TGA Gripper Heat Shield OrenPartNumberORA140

EasilyattachedtotheTGAgripper,theORA016heatshieldreducestheeffectofradiantheatonthegrippercomponentsandpneumatichoses.

Page 24: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Flux Dispensing Doser OrenPartNumberORA2150

TheOrenDoserisadirectreplacementfortheexistingunitssuppliedbyHerzog.Itsinstallationrequiresnomodificationtotheexistingequipmentandrequiresnosoftwareadjustment.InsidetheunitthefluxisincontactwithstainlesssteelandAcetalcomponents,effectivelyeliminatingcontaminationwithsilicon.Thedoserworksonprincipleswhichmeanthereisnorubbingcontactbetweeninternalcomponentsandthefluxpowder.Reliabilityisfurtherensuredbyselectionofestablishedandprovencomponents.

AnOrenDoserduringtesting:dispensingadosepulseof250mg.Itcanbecalibratedtodeliveraccuratedosepulsesupto1000mgperpulse.

Page 25: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Oren Mould Polisher OrenPartNumberORA1610

TheOrenPolisherisdesignedforthespecialistpurposeofpolishingandrefinishingplatinummoulds.Ithasavariablespeeddriveandauniquequickreleasechuck.

Driveisprovidedbya0.18kWmotorthroughavariablespeedcontroller.ThisgivesarangeofRPMbetween500and2000RPM.Itisdesignedtobeusedinthehorizontalorverticalposition.

Page 26: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Mill Input Hose OrenPartNumber:ORA033-001

Mill Output Hose OrenPartNumber:ORA033-002

Actualproductmaydifferfromphoto

AhighwearitemintheHerzogHPM-1500Mills,thesehoseshavebeenselectedtowithstandtheextremeforcesonthebowls.

Page 27: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

HPM15000 Mill Service Kit OrenPartNumber:ORA0310

TheORA310HPM1500 Service Kits consist of the highwear items in thisHerzogpulverisingmill.Therearetwovariationsofkits:

KitA 3monthlyservice

KitB 6monthlyservice–thiscomprehensivekitincludestheitemsinkitA.Partslistingbelow:

TopFlapSeals1m ORA310-001TopGripperCupRingSeal ORA310-002ShockAbsorber+Button ORA310-003Feedhose ORA033-001OutletHose ORA033-002BottomValveSealKit(Herzogvalve) ORA039ATensionSprings(Qty8) ORA038BronzeSilencerKit ORA310-008RobotGripperSet ORA125RubberInsert(wiper) ORA310-010Extractionpipes32mm(1m+2Clamps30-40mm) ORA310-011FilterPads ORA310-013DischargeSeal ORA037OutletDischargeValveCombinationSeal ORA310-015OutletDischargeValveCompactSeal ORA310-016DustExtractionPipes40mm(3mt+2CLAMPS35-45) ORA310-017BottomValveSealKit(Herzogvalve)withshaft ORA039AirCleaningDiaphragms ORA310-019LoadCell,PT1000,5kg ORA310-021

Page 28: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Mill Bowl OrenPartNumberORA032

TheORA023Mill Bowl is offered as a direct replacement for the Herzogunit. The assembly is suppliedwith new bowl, new pucks, new lid, valvestem,valveseat,valvehead,andbottomvalve.

Page 29: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Fusion Robot Finger Set OrenPartNumber:ORA120

Robotfingerssoldasasetofthree.TheprecisionoftheseCNCmachinedcomponentsmeansthatlittleornoadjustmentisrequiredonreplacement.

Page 30: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Mill Robot Grippers OrenPartNumber:ORA125

Typicallyusedinmillcirclesforhandlingofcups,thesegrippershavebeenmodifiedforincreasedgripattherear.Thisreducesthenumberofbreakdownsbyminimisinginadvertenttiltingofthecup.

Page 31: Laboratory Automation Parts Catalogue · 2018. 5. 8. · The doser works on principles which mean there is no rubbing contact between internal components and the flux powder. Reliability

Automated Vial Tray Magazine (Super Larry)

OrenPartNumber:ORA1000

The Oren Automated Vial Tray Magazine is an on-going product developmentproject.Design,simulationandspecificationiscompleteforthemechanism,andsoftwareintegrationhasbeensuccessfullytested.