l series pump/motor - muncie power products - … · l series pump/motor features ... maximum oil...
TRANSCRIPT
2 Muncie Power Products, Inc. 2003 Muncie Power Products, Inc.
L SERIESPUMP/MOTORFEATURES
DIRECT MOUNT PUMPWITH TG POWERFLEX PTO
SEVEN PUMP SIZES – 14, 16, 19, 23, 25,27, 30 GPM @ 1000 RPM (53, 61, 72, 87,95, 102, 114 LPM @ 1000 RPM).
BI-ROTATIONAL PUMP/MOTOR – DESIGNED TO
MEET BOTH APPLICATION NEEDS OUT OF A SINGLE
UNIT. BI-ROTATIONAL FEATURE REDUCES INVENTORY
REQUIREMENTS EVEN FURTHER.
HIGH GRADE CAST IRON – CASTINGS ARE POURED
FROM HIGH GRADE IRON TO MEET THE HIGH PERFORMANCE REQUIREMENTS FOR
YOUR APPLICATION.
VERSATILE 4-PORT DESIGN – PORTING ON BOTH THE SIDE AND REAR. THIS
GIVES YOU INSTALLATION FLEXIBILITY FOR THOSE TIGHT FITTING CHASSIS HOOK-UPS.
HIGH SPEEDS – HEAVY DUTY ROLLER BEARINGS PROVIDE FOR A BROAD RANGE OF
SPEEDS FROM 600 – 3600 RPM TO MEET THE MOST SEVERE APPLICATION NEEDS,YET PROVIDE LONG PRODUCT LIFE.
HIGH PRESSURES – UP TO 3000 PSI (207 BAR) CAPABILITY FOR SEVERE
REQUIREMENTS.
QUALITY CONTROL – ALL PUMPS ARE 100% TESTED BEFORE SHIPMENT.MANUFACTURING STATISTICAL PROCESS CONTROL (SPC) PROVIDES THE HIGHEST
QUALITY COMPONENT PARTS BEFORE EVER BEING ASSEMBLED INTO A PUMP.
OPTIONS – FIVE DIFFERENT SHAFT TYPES, TWO DIFFERENT MOUNTING FLANGES, AND A BUILT-IN ADJUSTABLE RELIEF VALVE PROVIDE OPTIMUM FLEXIBILITY IN HOOKING
UP TO YOUR POWER SOURCE.
VARIETY OF APPLICATIONS –
UTILITY LINE TRUCKS, REFUSE EQUIPMENT,
SNOW & ICE CONTROL, LOW BOYS, TRANSFER
AND LIVE FLOOR
TRAILERS, ANY HEAVY
DUTY EQUIPMENT.
REMOTEMOUNT PUMP
PUMP CONSTRUCTION
Muncie Power Products, Inc. 3
ALL CAST IRON,3 PIECE CONSTRUCTION
DIRECT ORREMOTE FLANGES
SOLID ONE PIECE SHAFTS WITHMATCHED GEAR SETS TO PROVIDEMORE EFFICIENT OPERATION
HEAVY DUTY HIGHSPEED/LONG LIFEROLLER BEARINGS
PRESSURE BALANCEWEAR PLATES
HIGH PRESSURESHAFT SEALS
MOTORCASE DRAIN
FULL CUTSPLINES
RETAINERRINGS STD.
DOWEL PINCONSTRUCTION
4 Muncie Power Products, Inc.
PUMP SPECIFICATIONSMODEL DISPL. MAX MIN MAX N.P.T. O.D.T. N.P.T. O.D.T. MAX INLET
NO. CU IN (CC) RPM RPM PSI (BAR) SIDE PORTS SIDE PORTS REAR PORTS REAR PORTS VACUUM
PL14 3.18 (52) 3000 600 3000 (207) 1 1 1-1/2 1-1/4 5In.Hg. (.17BAR)PL16 3.82 (63) 3000 600 3000 (207) 1 1 1-1/2 1-1/4 5In.Hg. (.17BAR)PL19 4.46 (73) 3000 600 3000 (207) 1-1/4 1-1/4 1-1/2 1-1/4 5In.Hg. (.17BAR)PL23 5.20 (85) 3000 600 2500 (172) 1-1/4 1-1/4 1-1/2 1-1/4 5In.Hg. (.17BAR)PL25 5.73 (93) 2500 600 2500 (172) 1-1/2 1-1/2 1-1/2 1-1/4 5In.Hg. (.17BAR)PL27 6.37 (104) 2500 600 2500 (172) 1-1/2 1-1/2 1-1/2 1-1/4 5In.Hg. (.17BAR)PL30 7.01 (115) 2500 600 2000 (138) 1-1/2 1-1/2 1-1/2 1-1/4 5In.Hg. (.17BAR)
NOTE: Maximum oil temperature is 200°F (93°C). Never use Teflon Tape on any ports.
MODEL NUMBER CONSTRUCTION
TV P L 30 – 2 B P B B – 20
Tandem Versatile TV(Delete for Single Pumps)
Pump P
Series L
Theo. GPM (LPM) @ 1000 RPM14 (53)*, 16 (61)*, 19 (72)*, 23 (87)*, 25 (95), 27 (102), 30 (114)
Shaft Size & Type (mm)1 — 1.00" Rd. W 1/4" Key (25.4 Rd. W 6.35 Key)2 — SAE B 7/8" 13-Tooth Spline5 — SAE C 1-1/4" 14-Tooth Spline7 — SAE C 1-1/4" (31.75) Round
17 — SAE B-B 1" 15-Tooth Spline
* Available As Tandem Front Mount Section
Optional Pressure Relief20 — Std. 2000 PSI (138 BAR)
(Fully Adjustable)
RotationB— Bi-rotationalL — Left hand Specify withR— Right hand Relief option
Port LocationB— Both side and rearS— Side Ports (TV option only)
Port TypeP— Pipe ThreadS— Straight Thread (O.D.T.)
Mounting FlangeB— SAE B – 2- & 4-BoltR— Remote pad mount
}
MOTOR SPECIFICATIONSMODEL DISPL. MAX MIN MAX N.P.T. O.D.T. N.P.T. O.D.T. MAX MOTOR*
NO. CU IN (CC) RPM RPM PSI (BAR) SIDE PORTS SIDE PORTS REAR PORTS REAR PORTS BACK PRES.
PL14 3.18 (52) 3600 600 3000 (207) 1 1 1-1/2 1-1/4 150 PSI (10 BAR)PL16 3.82 (63) 3600 600 3000 (207) 1 1 1-1/2 1-1/4 150 PSI (10 BAR)PL19 4.46 (73) 3600 600 3000 (207) 1-1/4 1-1/4 1-1/2 1-1/4 150 PSI (10 BAR)PL23 5.20 (85) 3600 600 2500 (172) 1-1/4 1-1/4 1-1/2 1-1/4 150 PSI (10 BAR)PL25 5.73 (93) 3000 600 2500 (172) 1-1/2 1-1/2 1-1/2 1-1/4 150 PSI (10 BAR)PL27 6.37 (104) 3000 600 2500 (172) 1-1/2 1-1/2 1-1/2 1-1/4 150 PSI (10 BAR)PL30 7.01 (115) 3000 600 2000 (138) 1-1/2 1-1/2 1-1/2 1-1/4 150 PSI (10 BAR)
NOTE: Maximum oil temperature is 200°F (93°C). Never use Teflon Tape on any ports.*Higher return line pressures or surges will require case drain to be plumbed and run directly back to the reservoir.
Other Specifications:Maximum Temperature: 200°F (93°C) Hydraulic Oil (See Page 7)Recommended Filtration: 10 Micron For water based fluids derate pressure byApproximate Weights: 38 – 50 Lbs. (17.2 – 22.7 Kg) 500 PSI (34 BAR). Maximum speed is 2000 RPM.
Muncie Power Products, Inc. 5
HOSE CHARTBASED ON FORMULA
AREA (SQ. IN.) =GPM x 0.3208
VELOCITY (FT./SEC.)
AREA
OF
PIPE
, TUB
E&
HOSE
(SQ.
IN.)
NOM
INAL
STA
NDAR
D PI
PE S
IZES
ACTU
AL IN
SIDE
DIA
MET
ER O
F PI
PE,
TUBE
AND
HOS
E (IN
CHES
)
10090807060
50
40
30
20
15
1098765
4
3
2
1
.75
.5
.4 FLOW
(GAL
LONS
/MIN
UTE)
.3
20515
1086
432
1.8.6.5.4
.2
.1.08.06
.04
.03
.02
.01.008.006
.004
41/24
31/2
321/2
213/4
11/2
11/4
17/8
3/4
3/8
1/4
1/8
5/8
1/2
VELO
CITY
(FT./
SEC.
)
2
3
4
5
6789
10
15
20
30
40
50
MAXIMUMRECOMMENDEDVELOCITY FORINTAKE LINES
MAXIMUMRECOMMENDEDVELOCITY FORRETURN LINES
MAXIMUMRECOMMENDEDVELOCITY FOR
PRESSURE LINES
FLOW CAPACITIESFor Pipe, Tube and Hose at Recommended Flow Capacities
LPM x 0.1666VELOCITY (M./SEC.)
HOSE CHART (METRIC)BASED ON FORMULA
AREA (SQ. CM.) =
AREA
OF
PIPE
, TUB
E&
HOSE
(SQ.
CM
.)
NOM
INAL
STA
NDAR
D PI
PE S
IZES
ACTU
AL IN
SIDE
DIA
MET
ER O
F PI
PE,
TUBE
AND
HOS
E (C
M)
FLOW
(LIT
ERS/
MIN
UTE)
129.0412.796.78
64.5251.6238.71
25.8119.3612.90
6.455.163.873.232.58
1.29
.65
.52
.39
.26
.19
.13
.06
.05
.04
.03
11.410.2
8.97.66.4
5.14.43.83.2
2.5
1.9
1.0
.6
.3
1.6
1.3
VELO
CITY
(M./S
EC.)
.6
.9
1.2
1.5
1.82.12.42.73.0
4.6
6.1
9.1
12.2
15.2
MAXIMUMRECOMMENDEDVELOCITY FORINTAKE LINES
MAXIMUMRECOMMENDEDVELOCITY FORRETURN LINES
MAXIMUMRECOMMENDEDVELOCITY FOR
PRESSURE LINES
1.94
2.2
378.5340.7302.8265.0227.1
189.3
151.4
113.6
75.7
56.8
37.934.130.326.522.718.9
15.1
11.4
7.6
3.8
2.8
1.9
1.5
PUMP/MOTOR OUTPUT
80(303)
60(227)
40(151)
20(76)
0
PUMP AVERAGE OUTPUTU.S. GALLONS AT 2500 PSI (175 BAR)
OUTP
UT –
GPM
(LPM
)
PUM
P SI
ZE
300 600 900 1200 1500 1800 2100 2400800 1600 2000
SPEED (RPM)*TEST AT 2000 PSI (138 BAR)
30*
27
252319
1614
2400(271)
2000(226)
1600(181)
1200(136)
800(90)
400(45)
MOTOR AVERAGE OUTPUTINCH-POUNDS AT 2500 PSI (175 BAR)
TORQ
UE –
In.-L
bs. (
Nm)
MOT
OR S
IZE
0 400 800 1200 1600 2000600
SPEED (RPM)*TEST AT 2000 PSI (138 BAR)
30*
27*
25
23
19
1614
6 Muncie Power Products, Inc.
Shaft Torque Limitations The pump input shaft can withstandtorques up to the designed shaft torque limitation (STL). This figureis based on multiplying the pump cu. in. displacement x the pumppressure (IE: D x P ≤ STL). Tandem pumps are two pumps with indi-vidual calculated STLs added together not to exceed limitation figure.Note: Connector shaft STL for the tandem pump is ≤ 16000.
SINGLE PUMP“B” DIRECT MOUNT (SAE “B”)
MODEL DIM A* DIM BNO. IN (MM) IN (MM)
14 6.12 (155.4) 2.00 (50.8)16 6.38 (162.1) 2.25 (57.2)19 6.62 (168.1) 2.50 (63.5)23 6.88 (174.8) 2.75 (69.9)25 7.12 (180.8) 3.00 (76.2)27 7.38 (187.5) 3.25 (82.6)30 7.62 (193.5) 3.50 (88.9)
*Add 1.00 (25.4) to “A” dimension for round shaft with O.B. bearing
TANDEM VERSATILE (FRONT PUMP)SAE “B” SHOWN
MODEL DIM A DIM BNO. IN (MM) IN (MM)
14 7.74 (196.6) 2.00 (50.8)16 8.00 (203.2) 2.25 (57.2)19 8.24 (209.3) 2.50 (63.5)23 8.50 (215.9) 2.75 (69.9)
INSTALLATION DIMENSIONS
FRONT COVER OPTIONS“B” REMOTEMOUNT
(SAE “B”)IN (MM)
MODEL O.L.NO. DIM A
14 7.12 (180.8)16 7.38 (187.5)19 7.62 (193.5)23 7.88 (200.2)25 8.12 (206.2)27 8.38 (212.9)30 8.62 (218.9)
“R” REMOTEMOUNTIN (MM)
MODEL O.L.NO. DIM A
14 7.38 (187.5)16 7.62 (193.5)19 7.88 (200.2)23 8.12 (206.2)25 8.38 (212.9)27 8.62 (218.9)30 8.88 (225.6)
SHAFT OPTIONSShaft Type 1.00 RND 1/4 Key#1 STL ≤ 16,900
Shaft Type 7/8-13T (SAE “B”)#2 STL ≤ 16,500
Shaft Type 1 1/4-14T (SAE “C”)#5 STL ≤ 33,300
Shaft Type 1 1/4 RND 1/4 Key#7 STL ≤ 35,900
PUMP OPTIONSRelief Valve Option
Shaft Type 1.0-15T (SAE “B-B”)#17 STL ≤ 25,650
Muncie Power Products, Inc. 7
TROUBLESHOOTING GUIDE FOR HYDRAULICSHydraulic analysis and proper repair require the use of a vacuum gauge and pressure gauge for testing.
Possible Pump Trouble Cause Cure
Aeration and Low oil supply. Fill to proper level.cavitation: noisy pump Heavy oil / cold oil / wrong oil. Change to proper oil.
Dirty suction strainer. Clean and replace.Suction line too small. Increase size.Restriction in suction line. Remove and replace.
Pump takes too long to Low oil supply. Fill to proper level.respond or fails to respond Insufficient relief valve pressure. Use gauge to reset pressure.
Pump worn or damaged. Repair or replace.
Oil heating up Contamination in relief valve. Remove.Oil too light. Drain and refill with proper oil.Dirty oil. Drain, flush, refill with clean oil.Oil level too low. Fill to proper level.Reservoir capacity too small. Install oil cooler.Insufficient relief valve pressure Use gauge to reset pressure.or pressure too high.Pump slippage. Repair or replace.
Oil foaming Air leaking into suction line from Tighten all connections.tank to pump.Wrong kind of oil. Drain & refill w/non-foaming oil.Oil level too low. Fill to proper level.Improper tank or reservoir baffle. Baffle correctly.Return line above oil level. Install below oil level.Damaged or worn shaft seal on pump. Replace shaft seal(s).
Actuator slips Contamination damages control Clean out the system.valve and allows check valve to leak.Cylinder or piston packing defective. Repair or replace.Valve is cracked. Replace.Spool not centering. Clean contaminants from valve
or replace.Incorrect oil. Replace with correct oil.Load check stuck. Open.
Use vacuum gaugeto isolate problem
Muncie does not promote specific manufacturers’ brands of oil. Recommendations below are guidelines; consult oil manufacturer for exact application needs.
Viscosity Range: Pour Point: 15°F (-10°C) MaximumViscosity Minimum: 50-60 SUS (7.5-10.5 cST) Foam Resistance: RecommendedViscosity Optimum Continuous: 60-100 SUS (10.5-21.6 cST) Rust Resistance Inhibitors: RecommendedViscosity Maximum @ Startup: 7500 SUS (1600 cST) Corrosion Resistance: RecommendedViscosity Index: 90 Minimum Oxidation Stability: Recommended
Aniline Point: 175 Minimum Anti-Wear Additive: .06% Zinc Minimum*Note: Cold weather operation requires special oil considerations. Viscosity should not exceed 7500 SUS (1600 cST) at lowest startup
temperature. Continuous operation should range between 60-100 SUS (10.5-21.6 cST) for all temperature ranges. Never use diesel fuel or kerosene to thin oil.
*Anti-Wear Additives are optional. Typical not required for gear pump or gear motor anti-wear, but some motor manufacturers may recommend.
OIL RECOMMENDATIONS
THE MUNCIE CAST IRON/ROLLER BEARING PUMP/MOTOR SERIES “L” IS WARRANTEDAGAINST ANY DEFECT IN MATERIAL AND WORKMANSHIP WHICH EXISTED AT THE TIME OFSALE BY MUNCIE, ACCORDING TO THE FOLLOWING PROVISIONS, SUBJECT TO THEREQUIREMENTS THAT THE PUMP/MOTOR MUST BE USED ONLY IN ACCORDANCE WITHCATALOGUE AND PACKAGE INSTRUCTIONS, AND THE WARRANTY CARD MUST BE FILLEDOUT AND RETURNED TO MUNCIE WITHIN TEN DAYS AFTER THE PUMP IS INSTALLED.
THE PUMP/MOTOR IS WARRANTED FOR A PERIOD OF ONE YEAR FROM THE DATE OFINSTALLATION. IF DURING THE WARRANTY PERIOD THE PUMP/MOTOR FAILS TO OPER-ATE TO MUNCIE’S SPECIFICATIONS DUE TO A DEFECT IN ANY PART IN MATERIAL ORWORKMANSHIP THAT EXISTED AT THE TIME OF SALE BY MUNCIE, THE DEFECTIVE PARTWILL BE REPAIRED OR REPLACED, AT MUNCIE’S ELECTION, AT NO CHARGE, IF THEDEFECTIVE PART IS RETURNED TO MUNCIE WITH TRANSPORTATION PREPAID.
WARNING. THE ABOVE WARRANTY SHALL TERMINATE IF ANY ALTERATIONS ORREPAIRS ARE MADE TO THE PUMP/MOTOR OTHER THAN AT A SERVICE CENTER
OWNED BY MUNCIE, OR IF THE PUMP/MOTOR IS USED ON ANY EQUIPMENTOTHER THAN THE EQUIPMENT UPON WHICH IT IS FIRST INSTALLED.
AS TO ANY CAST IRON/ROLLER BEARING PUMP/MOTOR SERIES “L”WHICH IS REBUILT AND RETESTED AT A SERVICE CENTER OWNED BY
MUNCIE, THE PERIOD OF THE ABOVE WARRANTY IS EXTENDED FOR A PERIODOF ONE ADDITIONAL YEAR FROM THE RETEST DATE.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHEROBLIGATIONS AND LIABILITIES, INCLUDING NEGLIGENCE AND
ALL WARRANTIES OF MERCHANTABILITY AND SUITABILITY,EXPRESSED OR IMPLIED AND STATE MUNCIE’S ENTIRE AND EXCLU-SIVE LIABILITY AND BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIMOF DAMAGES IN CONNECTION WITH THE SALE, REPAIR ORREPLACEMENT OF THE ABOVE GOODS, THEIR DESIGN, INSTALLA-TION OR OPERATION. MUNCIE WILL IN NO EVENT BE LIABLE FORANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUEN-TIAL DAMAGES WHATSOEVER, AND OUR LIABILITY UNDER NOCIRCUMSTANCES WILL EXCEED THE CONTRACT PRICE FOR THEGOODS FOR WHICH LIABILITY IS CLAIMED.
Distributed By:
ONE-YEARPUMP
WARRANTY
MunciePowerProducts
MP89-13 (Rev. 7-03) Printed in the U.S.A.
Muncie Power Products, Inc. Member of the Interpump Hydraulics GroupGeneral Offices and Distribution Center • P.O. Box 548 • Muncie, IN 47308-0548
(765) 284-7721 • FAX (765) 284-6991 • E-mail [email protected] site http://www.munciepower.com
Drive Products, Inc., Toronto, Exclusive Agents for Canada, a Non-ISO Registered Firm
®