krombach metal seated ball valves (chempharma)

brands you trust.

Metal Seated Ball Valves

brands you trust.

www.cranechempharma.com


Ball Valve Design Features -Floating Ball

Hand lever removable

(locking device as option)

Stem top with double D design

(indicating flow direction)

Stem with superfine surface

at packing area

Mounting interface

for actuator according to ISO 5211

Blowout-proof stem

Belleville spring for thermal and dimensional balancing

and to assist seat springs

Support ring made of stainless steel

Seat with metal to metal sealing face.

Interchangeable for various applications

Ball made of stainless steel with high wear resistance

coating on spherical surface

Pure Graphite spring

elements provide pre-load of seats

Split body design

temperature/pressure rating per ASME B16.34

and AD 2000-A4

Fire-safe design body

gasket

Metal to metal body

contact

Self adjusting stem sealing

(e.g. TA-Luft, Shell SPE 77/312)

Applications Chemical Procesing

Mining

Gases

Slurries

Food and Fragrances

Pharmaceutical

Krombach MSBVs ball and seat are machined to such precise tolerances that ball and

seat lapping does not have to be performed individually for each valve making both

the ball and seat freely interchangeable (if equal in nominal size). Its trunnion-mounted

ball design offers a polygon stem-to-ball connection which reduces stress and ensures

optimal torque transmission. An additional feature is its self-cleaning system which

removes excess particles, minimizes leakage, and extends product life. Other key

options include a fire-safe design body gasket and removable hand lever. To ensure

that the Krombach MSBV meets the considerably higher benchmark of leak protection

required for Isolation service, it is typically tested for 60 minutes at 300 psig Nitrogen

with a permissible leakage rate of level V (versus the standard test API 598 of minutes

at 70 psig under identical conditions).

3www.cranechempharma.com

up stream

side

down stream side

up stream

side

down stream side

Our Krombach metal seated ball valves design and production is the culmination of over 5 years of development and manufacturing experience. Innovations offered by this group of products have proven successful in many fields of service application world-wide. Our process-optimized standard series KFO 1136 complies (within respective pressure/temperature ranges) with the ASME B16.34 and AD000-A4 standards. The metal seated ball valves modular sealing system utilizing hard coatings for the ball and seats is just one of the features from which it derives its superior performance. The Krombach brand is well known for its broad range of special designs for very demanding applications, and supplies many high-profile enterprises globally.

A self-adjusting seat design offers leakage protection for a variety of applications utilizing bi-directional flow control. Special flexible graphite spring elements and a cup spring made of high-strength Inconel deliver the required pre-load of the seats to the ball, creating a tight seal without the need for a separate mechanism to generate differential pressure. The sealing system compensates for thermal balancing, minimizes dimensional tolerances, and extends the service life of the valve.

Metal Sealing System Design

Its self-cleaning system removes adhesive media whenever the valve is cycled. The hardness of the coatings and the special edge treatment of the seats removes sediments from the ball during cycling, prolonging service life.

An automatic self-relieving seat design allows for venting of internal cavity pressures without venting the ball.

The ability to freely interchange valve components allows ease of maintenance. Special lapping and surface treatment technology are the primary features making this possible. The sealing system resists corrosion and wear, increasing the valves reliability, safety, and operating economy.

Note: The valves can be ordered with a variety of surfaces to accommodate harsh media and other unique internal characteristics of the system being operated with our valves. For critical applications it is recommended that the sealing system is tested under field conditions to ensure that its sealing surface materials offer the desired level of resistance to wear and corrosion or abrasion.

Spring loaded seats delivering appropriate pre-load (against the ball) and our range of various wear-resistant hard coatings are unique features of the Krombach sealing system. The selection of the optimal coating to be used in a particular application will be based on several factors (see table 1: Selection is based on 4 key parameters).

Condition phases: gaseous, vapor, steam, liquid, suspensions, molten,solid particles.

Under equal pressure and velocity conditions the abrasive effects of the media increase with the size and quantity of solids in the media. The hardness of the coatings measured in Rockwell C, ranging from 56 to approx. 70 HRC, is what determines the level of resistance to wear (of the ball and seat sealing surfaces). The coating thickness is between 0.005 and 0.03 inches.

Acidic or alkalineDue to the wide range of chemical processes and conditions within a flow-handling system, it is not practical to recommend a single coating surface that will work in all applications. The pH-value of the medium is just one among many considerations in selecting a coating.

Corrosion resistance depends on many factors. The behavior of materials can change substantially in response to small variations in media content, changes in pressure, temperature, flow velocity, etc.Coatings with a higher content of chrome/cobalt are more effective in acidic applications (pH-value 0-7). Coatings based on nickel are used with alkaline fluids (pH-value 7-14).

Pressure relief of cavity to downstream side Pressure relief of cavity to upstream side


Metal Sealing - Selection

Table 1: Selection of sealing system

Table : Characteristic of coating

Selection tableCode of sealing system

H2 H3 H4 H5 H6 H7

Substance property

Phase

Slurry, suspensions + + + + + +

Liquid fluids + + + + + +

Steam/Vapour + + + + +

Gas + + + + +

With traces of particles + + + + +

With solid parts - + + + +

pH Value

0-19 + - - + +

6-18 + + + + + +

4-14 - + -

7-14 - + + - -

Operating conditions

Temperature

up to 600 deg F + + + + + +

up to 800 deg F + + + +

up to 1050 deg F + + + -

up to 1500 deg F - - - - + -

Pressure

up to Class 300 + + + + + +

up to Class 600 + + + +

up to Class 900 - + + +

up to Class 500 - + +

Code Based on Coating procedure Thickness Hardness HRC approx.

H Chromium Electro galvanic 0,003 inch 70

H3 Nickel alloy Plasma spray & fused 0,03 inch 56-58

H4 Nickel alloy & carbides Plasma spray & fused 0,03 inch 60-6

H5 Cobalt alloy Plasma spray & fused 0,03 inch 6-65

H6 Chrom-carbides High speed spraying 0,01 inch 65-70

H7 Ceramic chromoxide Spraying 0,01 inch >70

+ suitable

- not suitable

Consult Krombach


We fulfill the mandatory requirements of the TA-Luft / Shell SPE 77/31. Nearly all Krombach ball valves can be equipped with leak detection / purge ports.

The housing sealing is available in a double-gasket configuration. The inner gasket is made of PTFE, the second gasket is made of pure graphite. Connecting bores link both gaskets with the valve body, ending at a female threaded bore (e.g.: G1/4A). Even extremely small leakage rates can be monitored at port No. 1 and . For monitoring under standard conditions, testing equipment with a measuring range of n x 10E-08mbar/l per sec. (n=1-9) is recommended.

Along the stem, the first sealing ring on the stem shoulder is loaded by the blow-out effect of the operating pressure. After the guiding bush, the spring loaded PTFE gasket seals independently from operation pressure. Any potential leakage along this gasket can be detected at port 3. The spring loaded PTFE gaskets above the yoke prevent any leakage from reaching the graphite packing rings. The packing rings are preloaded and retain elasticity even in high temperatures (resulting in improved fire safety). To enable the plant to carry out a controlled shut down (as may be needed in certain critical situations), these packing rings are adjustable by quarter turns of the stuffing box-nut (to shut-off ).

Example of test resultsAn independent laboratory test attended by RWTueV (a technical inspection organization) obtained the following results with a helium pressure test at 3. bar (report No. 0 344 94 of 30.7.99).

Leakage rate of body gasket: n x 10E-8 mbar L / sec. , (n = 1-9)

After 40.000 cycles :Leakage rate of stem sealing n x 10E-6 mbar L / sec. , (n = 1-9)

Emission Monitoring

3

2

1

Exhaust: G1/4A


Product Range

Type KFO 1136Cast body materialClass 150 - 300Size 1/ - 8

Type KFO 5136Forged body materialClass 150 - 900Size 1/ - 16

Type KFO 7136Trunnion mountedClass 150 - 500Size 3 - 16

Type KAO 580Butt-weld end Class 150 - 600Size 1/ - 8

Manufacturing Locations

Kreuztal Deutschland/Germany

Muta Slowenien/Slovenia

Ravne Slowenien/Slovenia


Materials of Construction

Item Component Materials

1 Body1.0619, 1.4581, 1.4571, 1.0460, Hastelloy C76; Hastelloy C000, all other special materials A16 Gr. WCB; A105; A18 Gr. F316 (1.4301); A18 Gr. F316 Ti (1.4571); Hastelloy C-76; Hastelloy C000, etc.

Body gasket pure graphite

3 Ball stainless steel; or other special alloys with coating (see page 14 table )

4 Seat ring stainless steel; or other special alloys with coating (see page 14 table )

5 Stem F316 Ti, A453 Gr. 660 (1.4980); or other special alloys

6 Stud bolt / hex. nutA4-70, 1.7709A193 Gr. B8 / A194 Gr. 8M; A193 Gr. B16 / A194 Gr. 7

7 Pressure ring A18 F316Ti (1.4571); or other special alloys

1

5

7

6

3

4


Dk

nxd

g DN

fb

h1h2h3

L1L2

LBall valve with hand-leverDN 1/ 3

Ball-valve with gear-boxDN 4 16

Dimensions and WeightClass 150

Valve port size, full bore Class

Dimensions Flange dimensions Weights

L1 L2 L h1 h2 h3 D k nxd g f b lb / kg

inch 1/ mm 15

1504.5108

.0051

10.060

1.3835

.446

4.4108

3.5088.9

.3860.5

4x0.64x15.7

1.3835.1

0.061.6

0.4411.

9.74.4

inch 3/4 mm 0

1504.60117

.1053

10.060

1.3835

.446

4.5108

3.8898.6

.7569.9

4x0.64x15.7

1.694.9

0.061.6

0.501.7

13.6.0

inch 1 mm 5

1505.0017

.4060

10.060

1.9349

3.0377

4.8413

4.5108.0

3.179.

4x0.64x15.7

.0050.8

0.061.6

0.5614.

14.16.4

inch 1 1/ mm 40

1506.50165

.7068

13.10330

.5665

4.13105

6.10155

5.0017.0

3.8898.6

4x0.64x15.7

.8873.1

0.061.6

0.6917.5

.010.0

inch mm 50

1507.00178

3.0077

13.10330

.9575

4.53115

6.50165

6.0015.4

4.7510.7

4x0.754x19.0

3.691.9

0.061.6

0.7519.1

30.914.0

inch 3 mm 80

1508.0003

3.5089

16.00405

4.1107

6.46164

8.1507

7.50190.5

6.0015.4

4x0.754x19.0

5.0017.0

0.061.6

0.943.9

5.94.0

inch 4 mm 100

1509.009

4.0107

11.81300

8.710

9.6545

11.080

9.008.6

7.50190.5

8x0.758x19.0

6.19157.

0.061.6

0.943.9

83.838.0

inch 6 mm 150

15015.50394

7.10180

13.78350

1.10307

14.05357

15.75400

11.0079.4

9.5041.3

8x0.888x.4

8.5015.9

0.061.6

1.005.4

185.84.0

inch 8 mm 00

15018.00457

8.660

18.00457

14.33364

16.30414

18.50470

13.5034.9

11.7598.5

8x0.88 8x.4

10.669.7

0.061.6

1.18.4

313.114.0

inch 10 mm 50

1501.00533

9.4540

18.00457

.83580

4.80630

7.80706

16.00406.4

14.536.0

1x1.001x5.4

1.7533.9

0.061.6

1.1930.

705.030.0

inch 1 mm 300

1504.00609

1.00305

18.00457

4.80630

7.36695

31.10790

19.0048.6

17.00431.8

1x1.00 1x5.4

15.00381.0

0.061.6

1.531.8

1100.0500.0

inch 14 mm 350

1507.00686

13.50343

18.00457

5.60650

8.15715

31.8980

1.00533.4

18.75476.3

1x1.11x8.4

16.541.8

0.061.6

1.3835.1

130.0600.0

inch 16 mm 400

15030.0076

15.00381

18.00457

6.77680

9.33745

33.07840

3.50596.9

1.5539.8

16x1.116x8.4

18.50469.9

0.061.6

1.4436.6

1870.0850.0


Dk

nxd

g DN

fb

h1h2h3

L1L2


Ball-valve with gear-boxDN 4 16


Valve portsize, full bore Class

Dimensions Flange dimensions Weights


inch 1/mm 15

3005.50140

.056

10.060

1.3835

.446

4.5108

3.7595.

.666.5

4x0.64x15.7

1.3835.1

0.061.6

0.5614.

11.95.4

inch 3/4mm 0

3006.0015

.4061

10.060

1.3835

.446

4.5108

4.6117.3

3.58.5

4x0.754x19.0

1.694.9

0.061.6

0.615.7

15.47.0

inch 1mm 5

3006.50165

.4060

10.060

1.9349

3.0377

4.8413

4.8813.9

3.5088.9

4x0.754x19.0

.0050.8

0.061.6

0.6917.5

16.57.5

inch 1 1/mm 40

3007.50190

.837

13.10330

.5665

4.13105

6.10155

6.1155.4

4.50114.3

4x0.884x.3

.8873.1

0.061.6

0.810.6

6.51.0

inch mm 50

3008.5016

3.5490

13.10330

.9575

4.53115

6.50165

6.50165.1

5.0017.0

4x0.754x19.0

3.691.9

0.061.6

0.88.3

39.718.0

inch 3mm 80

30011.1

834.13105

16.00405

4.1107

6.46164

8.1507

8.509.5

6.6168.1

8x0.888x.3

5.0017.0

0.061.6

1.18.4

7.733.0

inch 4mm 100

3001.00

3054.915

11.81300

8.710

9.6545

11.080

10.0054.0

7.8800.1

8x0.888x.3

6.19157.

0.061.6

1.531.7

119.054.0

inch 6mm 150

30015.88

4036.61168

13.78350

1.10307

14.05357

15.75400

1.50317.5

10.669.7

1x0.881x.3

8.5015.9

0.061.6

1.4436.5

4.5110.0

inch 8mm 00

30019.75

508.660

18.00457

14.33364

16.30414

18.50470

15.00381.0

13.00330.

1x1.00 1x5.4

10.669.7

0.061.6

1.641.1

49.9195.0

inch 10mm 50

300.38

56810.00

5418.00

457.83

5804.80

6307.80

70617.50444.5

15.5387.3

16x1.116x8.4

1.7533.9

0.061.6

1.8847.7

880.0400.0

inch 1mm 300

3005.50

6481.75

3418.00

4574.80

6307.36

69531.10

7900.5050.7

17.75480.8

16x1.516x31.7

15.00381.0

0.061.6

.0050.8

130.0600.0

inch 14mm 350

30030.00

7615.00

38118.00

4575.60

6508.15

71531.89

8103.00584.

0.5514.3

0x1.50x31.7

16.541.8

0.061.6

.153.8

1600.075.0

inch 16mm 400

30033.00

83816.50

41918.00

4576.77

6809.33

74533.07

8405.50647.7

.50571.5

0x1.380x35.0

18.50469.9

0.061.6

.557.1

00.01000.0

10


Dk

nxd

g DN

fb

h1h2h3

L1L2


Ball valve with gear-boxDN 4 16


Valve port size, full bore

ClassDimensions Flange dimensions Weights


inch 1/ mm 15

6006.50165

.9174

10.060

1.3835

.446

4.5108

3.7595.

.666.5

4x0.64x15.7

1.3835.1

0.061.6

0.5614.

13.6

inch 3/4 mm 0

6007.50190

3.3585

10.060

1.3835

.446

4.5108

4.6117.3

3.58.5

4x0.754x19.0

1.694.9

0.061.6

0.615.7

18.878.5

inch 1 mm 5

6008.5016

3.7495

10.060

1.9349

3.0377

4.8413

4.8813.9

3.5088.9

4x0.754x19.0

.0050.8

0.061.6

0.6917.5

4.11.0

inch 1 1/ mm 40

6009.5041

4.5108

13.10330

.5665

4.13105

6.10155

6.1155.4

4.50114.3

4x0.884x.3

.8873.1

0.061.6

0.88.4

44.00.0

inch mm 50

60011.50

95.16131

13.10330

.9575

4.53115

6.50165

6.50165.1

5.0017.0

4x0.754x19.0

3.691.9

0.061.6

1.005.4

61.78.0

inch 3 mm 80

60014.00

3566.30160

16.00405

4.1107

6.461064

8.1507

8.509.5

6.6168.1

8x0.888x.3

5.0017.0

0.061.6

1.531.8

143.065

inch 4 mm 100

60017.00

437.64194

11.81300

8.710

9.6545

11.080

10.7573.1

8.5015.9

8x1.008x5.4

6.19157.

0.061.6

1.5038.1

0.0100.0

inch 6 mm 150

600.00

5599.8851

13.78350

1.10307

14.05357

15.75400

14.00355.6

11.509.1

1x1.11x8.4

8.5015.9

0.061.6

1.8847.8

440.000.0

inch 8 mm 00

6006.00

66011.4

9018.00

45714.33

36416.30

41418.50

47016.50419.1

13.75349.3

1x1.5 1x31.8

10.669.7

0.061.6

.1955.6

695.0315.0

inch 10 mm 50

60031.00

78713.75

34918.00

457.83

5804.80

6307.80

7060.00508.0

17.00431.8

16x1.3816x35.1

1.7533.9

0.061.6

.5063.5

99.0450.0

inch 1 mm 300

60033.00

83816.50

41918.00

4574.80

6307.36

69531.10

790.00558.8

19.5489.0

0x1.380x35.1

15.00381.0

0.061.6

.666.5

1587.070.0

inch 14mm 350

60035.00

88917.50

44418.00

4575.60

6508.15

71531.89

8103.75603.3

0.7557.1

0x1.500x38.1

16.541.8

0.061.6

.7569.9

1948.0870.0

inch 16mm 400

60039.00

99019.50

49518.00

4576.77

6809.33

74533.07

8407.00685.8

3.75603.3

0x1.60x41.1

18.50469.9

0.061.6

3.0076.

755.0150.010

11



ClassDimensions Flange dimensions Weights


inch 1/ mm 15

6006.50165

.9174

10.060

1.3835

.446

4.5108

3.7595.

.666.5

4x0.64x15.7

1.3835.1

0.061.6

0.5614.

13.6

inch 3/4 mm 0

6007.50190

3.3585

10.060

1.3835

.446

4.5108

4.6117.3

3.58.5

4x0.754x19.0

1.694.9

0.061.6

0.615.7

18.878.5

inch 1 mm 5

6008.5016

3.7495

10.060

1.9349

3.0377

4.8413

4.8813.9

3.5088.9

4x0.754x19.0

.0050.8

0.061.6

0.6917.5

4.11.0

inch 1 1/ mm 40

6009.5041

4.5108

13.10330

.5665

4.13105

6.10155

6.1155.4

4.50114.3

4x0.884x.3

.8873.1

0.061.6

0.88.4

44.00.0

inch mm 50

60011.50

95.16131

13.10330

.9575

4.53115

6.50165

6.50165.1

5.0017.0

4x0.754x19.0

3.691.9

0.061.6

1.005.4

61.78.0

inch 3 mm 80

60014.00

3566.30160

16.00405

4.1107

6.461064

8.1507

8.509.5

6.6168.1

8x0.888x.3

5.0017.0

0.061.6

1.531.8

143.065

inch 4 mm 100

60017.00

437.64194

11.81300

8.710

9.6545

11.080

10.7573.1

8.5015.9

8x1.008x5.4

6.19157.

0.061.6

1.5038.1

0.0100.0

inch 6 mm 150

600.00

5599.8851

13.78350

1.10307

14.05357

15.75400

14.00355.6

11.509.1

1x1.11x8.4

8.5015.9

0.061.6

1.8847.8

440.000.0

inch 8 mm 00

6006.00

66011.4

9018.00

45714.33

36416.30

41418.50

47016.50419.1

13.75349.3

1x1.5 1x31.8

10.669.7

0.061.6

.1955.6

695.0315.0

inch 10 mm 50

60031.00

78713.75

34918.00

457.83

5804.80

6307.80

7060.00508.0

17.00431.8

16x1.3816x35.1

1.7533.9

0.061.6

.5063.5

99.0450.0

inch 1 mm 300

60033.00

83816.50

41918.00

4574.80

6307.36

69531.10

790.00558.8

19.5489.0

0x1.380x35.1

15.00381.0

0.061.6

.666.5

1587.070.0

inch 14mm 350

60035.00

88917.50

44418.00

4575.60

6508.15

71531.89

8103.75603.3

0.7557.1

0x1.500x38.1

16.541.8

0.061.6

.7569.9

1948.0870.0

inch 16mm 400

60039.00

99019.50

49518.00

4576.77

6809.33

74533.07

8407.00685.8

3.75603.3

0x1.60x41.1

18.50469.9

0.061.6

3.0076.

755.0150.0

Pressure and Temperature Rating


Class 150 - A351 CF8M and A16 WCB

Class 600 - A18 F316Ti and A105

Pres

sure

(psi

g)

Temperature (deg F)

A351 CF8M

A16WCB

A18 F316Ti

A105

Pres

sure

(psi

g)

Class 300 - A351 CF8M and A16 WCB

Temperature (deg F)

A351 CF8M

A16WCB

Pres

sure

(psi

g)

Temperature (deg F)

1



ISO 5211

d2 d4 d5 d6 h4 h5 h6 LK BK SW

inch 1/ mm 15

F040.6717

1.1830

1.654

4xM50.35

91.067

0.13

.055

0.5514

0.471

inch 3/4 mm 0

F040.6717

1.1830

1.654

4xM50.35

91.067

0.13

.055

0.5514

0.471

inch 1 mm 5

F050.790

1.3835

1.9750

4xM60.35

91.108

0.13

.446

0.7118

0.5514

inch 1 1/ mm 40

F070.985

.1655

.7670

4xM80.5915

1.5740

0.13

.660

0.790

0.6316

inch mm 50

F070.985

.1655

.7670

4xM80.5915

1.5740

0.13

.660

0.790

0.6316

inch 3 mm 80

F101.3835

.7670

4.010

4xM100.790

.457

0.13

3.1580

0.87

0.87

inch 4 mm 100

F11.5740

3.3585

4.915

4xM11.1830

.6066

0.13

--

--

1.067

inch 6 mm 150

F16.1655

5.1130

6.50165

4xM01.7745

3.9099

0.05

--

--

1.46

inch 8 mm 00

F16.7670

5.1130

6.50165

4xM0.1655

4.13105

0.05

--

--

1.8146

inch 10 mm 50

F5.7670

7.8700

10.0054

8x 0.71 18

.6868

5.51140

0.05

--

--

1.9750

inch 1 mm 300

F53.94100

5.100

10.0054

8x 0.71 18

3.1580

5.71145

0.05

--

--

.7670

inch 14 mm 350

F53.94100

5.100

10.0054

8x 0.71 18

3.1580

5.71145

0.05

--

--

.7670

inch 16mm 400

F53.94100

5.100

10.0054

8x 0.71 18

3.1580

5.71145

0.05

--

--

.7670

Actuation


According to ISO 511

13


Maximum Operating Torques - Floating Ball Design

Media Safety factor

Pure Oil 1,0

Thermal Oil 1,3

Other HC-fluids 1,5

Water 1,5

Suspension, Slurry ,6

Steam, Vapour ,6

Gas ,6

Solid particles 3,0

Safety factor Cycle frequency factor

If a valve will be stroked once per Cycle frequency factor

Day or more 1,5

Week or more 1,8

Month or more 1,30

Every four month 1,41

Every eight month 1,45

Expecting break away torque depends on differential pressure, medium and cycle frequency. It can be determined as follows:

Differential pressure x safety factor x cycle frequency factor.

Differential Pressure

14


Maximum Operating Torques - Floating Ball Design

Operating Torques of stem: A453 Gr. 660 (eg. 1.4980)


up to 70 deg. F up to 220 deg. F up to 400 deg. F up to 580 deg. F up to 750 deg. F

mm inch Nm ft Ib(f) Nm ft Ib(f) Nm ft Ib(f) Nm ft Ib(f) Nm ft Ib(f)

15 1/ 81 60 69 51 63 46 57 4 54 40

0 3/4 81 60 69 51 63 46 57 4 54 40

5 1 140 103 117 86 105 77 93 69 86 63

3 1 1/4 450 33 378 79 340 50 300 1 83 09

40 1 1/ 450 33 378 79 340 50 300 1 83 09

50 450 33 378 79 340 50 300 1 83 09

65 1/ 140 1074 1375 1014 135 911 1085 800 105 756

80 3 140 1074 1375 1014 135 911 1085 800 105 756

100 4 60 1667 1870 1379 1680 139 1490 1099 1375 1014

150 6 5900 435 5650 4167 5075 3743 4500 3319 415 3109

00 8 100 8998 1010 7464 9000 6638 8000 5900 7570 5510

50 10 14000 1030 11500 8480 10800 7960 9300 6850 8500 670

300 1 40000 9500 3500 3970 30000 10 6000 19170 4000 17700

350 14 40000 9500 3500 3970 30000 10 6000 19170 4000 17700

400 16 40000 9500 3500 3970 30000 10 6000 19170 4000 17700

15


Design Features - Trunnion Mounted Ball Design

Special lapping procedure ensures precise roundness

Interchangeable ball and seats

FK-Polygonprofile ensures most effective torque transmission

16


Materials of Construction - Trunnion Mounted Ball Design

Item Part Materials

1 Body1.4571, 1.0460, Hastelloy C76; Hastelloy C000, all other special materialsA16 Gr. WCB; A105; A18 Gr. F316 (1.4301); A18 Gr. F316 Ti (1.4571); Hastelloy C-76; Hastelloy C000, etc.

Body gasket pure graphite

3 Ball stainless steel; or other special alloys with coating (see page 14 table )

4 Seat ring stainless steel; or other special alloys with coating (see page 14 table )

5 Stem F316 Ti, A453 Gr. 660 (1.4980); or other special alloys

6 Stud bolt / hex. nutA4-70, 1.7709A193 Gr. B8 / A194 Gr. 8M; A193 Gr. B16 / A194 Gr. 7

7 Pressure ring A18 F316Ti (1.4571); or other special alloys

8 Bearing stainless steel; or other special alloys with coating (see page 14 table )

9 Secondary Gaskets Graphite, Viton, PTFE, Kalvez, depending on temperature, pressure and medium

10 Belleville washer Inconel 718

79 1 3 4

2851 106

17


KH-gelagert-Cl.150

Size D di L H1 H2 H3 Ds ISO F weight/kg200 / 8" 342,9 203,2 457 350 450 220 60 F16 350

250 / 10" 406,7 254,0 533 410 520 280 80 F25 400300 / 12" 482,6 304,8 610 460 600 320 100 F25 750350 / 14" 533,4 336,6 686 490 670 360 100 F25 950400 / 16" 596,9 387,4 762 540 720 380 100 F25 1100

D:\FK-Reinzeichnungen PRINT\02 Kataloge\FK_MSBV d_e_erweitert\Bilder\Size-gelagert_cl150.xls,Tabelle1,05.03.2010 Seite 1

KH-gelagert-Cl.2500

Size D di L H1 H2 H3 Ds ISO F weight/kg100 / 4" 355,6 72,9 673 300 500 200 60 F25 390150 / 6" 482,6 111,0 914 380 620 240 80 F25 900200 / 8" 552,5 146,1 1022 550 800 360 120 F35 1500

250 / 10" 673,1 184,2 1270 600 900 420 150 F40 2250300 / 12" 762,0 218,9 1422 750 1100 450 180 F48 3550


Dimensions and WeightClass 150, 300, 600

Trunnion ball design class 150



Size D di L H1 H2 H3 Ds ISO F Fig. weight/kg

00 / 8 34,9 03, 457 350 450 0 60 F16 A 350

50 / 10 406,7 54,0 533 410 50 80 80 F5 A 400

300 / 1 48,6 304,8 610 460 600 30 100 F5 A 750

350 / 14 533,4 336,6 686 490 670 360 100 F5 A 950

400 / 16 596,9 387,4 76 540 70 380 100 F5 A 1100


00 / 8 381,0 03, 50 350 450 0 60 F16 A 380

50 / 10 444,5 54,0 568 410 50 80 80 F5 A/B 450

300 / 1 50,7 304,8 648 460 600 30 100 F5 A/B 850

350 / 14 584, 336,6 76 490 670 360 100 F5 A/B 950

400 / 16 647,7 387,4 838 540 70 380 100 F5 A/B 100


100 / 4 73,1 101,6 43 50 360 150 50 F16 A/B 130

150 / 6 355,6 15,4 559 300 460 00 60 F5 B 70

00 / 8 419,1 199,9 660 350 50 50 70 F5 B 550

50 / 10 508,0 47,7 787 430 610 300 80 F5 B 750

300 / 1 558,8 98,5 838 500 750 350 100 F5 B 1150

350 / 14 603,3 36,9 889 50 770 375 100 F5 B 1400

400 / 16 685,8 374,7 991 550 800 40 100 F30 B 1650

Fig.A Fig.B

18


KH-gelagert-Cl.150

Size D di L H1 H2 H3 Ds ISO F weight/kg200 / 8" 342,9 203,2 457 350 450 220 60 F16 350

250 / 10" 406,7 254,0 533 410 520 280 80 F25 400300 / 12" 482,6 304,8 610 460 600 320 100 F25 750350 / 14" 533,4 336,6 686 490 670 360 100 F25 950400 / 16" 596,9 387,4 762 540 720 380 100 F25 1100


KH-gelagert-Cl.2500

Size D di L H1 H2 H3 Ds ISO F weight/kg100 / 4" 355,6 72,9 673 300 500 200 60 F25 390150 / 6" 482,6 111,0 914 380 620 240 80 F25 900200 / 8" 552,5 146,1 1022 550 800 360 120 F35 1500

250 / 10" 673,1 184,2 1270 600 900 420 150 F40 2250300 / 12" 762,0 218,9 1422 750 1100 450 180 F48 3550


Dimensions and WeightClass 900, 1500, 2500




Fig.A Fig.B


100 / 4 9,1 98,3 457 50 360 150 50 F16 A/B 160

150 / 6 381,0 146,1 610 300 460 00 60 F5 A/B 300

00 / 8 469,9 190,5 737 370 540 60 70 F5 B 680

50 / 10 546,1 38,0 838 440 630 300 80 F5 B 1100

300 / 1 609,6 8,4 965 50 770 360 100 F5 B 1600

350 / 14 641,3 311, 109 550 80 390 10 F30 B 1900

400 / 16 704,8 355,6 1130 570 840 430 10 F30 B 00


100 / 4 311,1 91,9 546 90 480 180 60 F5 B 50

150 / 6 393,7 136,4 705 380 50 0 75 F5 B 50

00 / 8 48,6 177,8 83 530 70 340 110 F30 B 1000

50 / 10 584, ,3 991 560 780 400 10 F30 B 1600

300 / 1 673,1 63,4 1130 590 850 40 10 F35 B 400

350 / 14 749,3 88,8 157 640 900 450 130 F35 B 3000

400 / 16 85,5 330, 1384 680 960 480 150 F40 B 4400


100 / 4 355,6 7,9 673 300 500 00 60 F5 B 390

150 / 6 48,6 111,0 914 380 60 40 80 F5 B 900

00 / 8 55,5 146,1 10 550 800 360 10 F35 B 1500

50 / 10 673,1 184, 170 600 900 40 150 F40 B 50

300 / 1 76,0 18,9 14 750 1100 450 180 F48 B 3550

19



Pressure & Temperature ratings for Group 1.1 Material ASTM A105, A350 LF2 acc. to ASME B16.34

Temp. Cl. 150 Pres. Cl.300 Pres. Cl.600 Pres. Cl.900 Pres. Cl.1500 P res. Cl.2500 Pres.

Deg. F psig psig psig psig psig psig

-0 85 740 1480 0 3705 6170100 85 740 1480 0 3705 617000 60 680 1360 035 3395 5655300 30 655 1310 1965 370 5450400 00 635 165 1900 3170 580500 170 605 105 1810 3015 505600 140 570 1135 1705 840 4730700 110 530 1060 1590 655 445800 80 410 85 135 055 3430

Temp. Cl.150 Pres. Cl.300 Pres. Cl.600 Pres. Cl.900 Pres. Cl.1500 Pres. Cl.2500 Pres.

Deg. C Mpa Mpa Mpa Mpa Mpa Mpa

-9 1,96 5,11 10,1 15,3 5,53 4,5538 1,96 5,11 10,1 15,3 5,53 4,5550 1,9 5,01 10,0 15,04 5,06 41,77

100 1,77 4,66 9,3 13,98 3,30 38,83150 1,58 4,51 9,0 13,5 ,54 37,5600 1,38 4,38 8,76 13,14 1,90 36,5050 1,1 4,19 8,39 1,58 0,97 34,95300 1,0 3,98 7,96 11,95 19,91 33,18350 0,84 3,76 7,51 11,7 18,78 31,30400 0,65 3,47 6,94 10,4 17,36 8,93450 0,46 ,30 4,60 6,90 11,50 19,17500 0,8 1,18 ,35 3,53 5,88 9,79538 0,14 0,59 1,18 1,77 ,95 4,9

Table 2-1.1-amerikanisch

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500Temp. Pres. Pres. Pres. Pres. Pres. Pres.Deg. F psig psig psig psig psig psig

-20 285 740 1480 2220 3705 6170100 285 740 1480 2220 3705 6170200 260 680 1360 2035 3395 5655300 230 655 1310 1965 3270 5450400 200 635 1265 1900 3170 5280500 170 605 1205 1810 3015 5025600 140 570 1135 1705 2840 4730700 110 530 1060 1590 2655 4425800 80 410 825 1235 2055 3430

Table 2-1.1 Pressure Temperatur ratings for Group 1.1 MaterialASTM A105

ASTM A350 LF2

ASTM A105; ASTM A350 LF2

0

1000

2000

3000

4000

5000

6000

7000

-20 100 200 300 400 500 600 700 800

Temp. [F]

Pres

. [ps

ig]

Cl.150Cl.300Cl.600Cl.900Cl.1500Cl.2500

D:\FK-Reinzeichnungen PRINT\02 Kataloge\FK_MSBV d_e_erweitert\Bilder\T2-1.1CanadaProspekt_amerikanisch.xls,Tabelle1, 08.03.2010 Seite 1

Table 2-1.1

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500Temp. Pres. Pres. Pres. Pres. Pres. Pres.Deg. C Mpa Mpa Mpa Mpa Mpa Mpa

-29 1,96 5,11 10,21 15,32 25,53 42,5538 1,96 5,11 10,21 15,32 25,53 42,5550 1,92 5,01 10,02 15,04 25,06 41,77100 1,77 4,66 9,32 13,98 23,30 38,83150 1,58 4,51 9,02 13,52 22,54 37,56200 1,38 4,38 8,76 13,14 21,90 36,50250 1,21 4,19 8,39 12,58 20,97 34,95300 1,02 3,98 7,96 11,95 19,91 33,18350 0,84 3,76 7,51 11,27 18,78 31,30400 0,65 3,47 6,94 10,42 17,36 28,93450 0,46 2,30 4,60 6,90 11,50 19,17500 0,28 1,18 2,35 3,53 5,88 9,79538 0,14 0,59 1,18 1,77 2,95 4,92


ASTM A350 LF2


05

1015202530354045

-29 38 50 100 150 200 250 300 350 400 450 500 538

Temp. [C]

Pres

. [M

Pa]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500

D:\FK-Reinzeichnungen PRINT\02 Kataloge\FK_MSBV d_e_erweitert\Bilder\T2-1.1CanadaProspekt.xls,Tabelle1,08.03.2010 Seite 1

Table 2-1.1


-29 1,96 5,11 10,21 15,32 25,53 42,5538 1,96 5,11 10,21 15,32 25,53 42,5550 1,92 5,01 10,02 15,04 25,06 41,77100 1,77 4,66 9,32 13,98 23,30 38,83150 1,58 4,51 9,02 13,52 22,54 37,56200 1,38 4,38 8,76 13,14 21,90 36,50250 1,21 4,19 8,39 12,58 20,97 34,95300 1,02 3,98 7,96 11,95 19,91 33,18350 0,84 3,76 7,51 11,27 18,78 31,30400 0,65 3,47 6,94 10,42 17,36 28,93450 0,46 2,30 4,60 6,90 11,50 19,17500 0,28 1,18 2,35 3,53 5,88 9,79538 0,14 0,59 1,18 1,77 2,95 4,92


ASTM A350 LF2


05

1015202530354045

-29 38 50 100 150 200 250 300 350 400 450 500 538

Temp. [C]

Pres

. [M

Pa]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500


0



Pressure & Temperature ratings for Group 1.17 Material ASTM A182 F5 acc. to ASME B16.34



-0 90 750 1500 50 3750 650

100 90 750 1500 50 3750 650

00 60 735 1470 10 3680 6135

300 30 700 1400 100 3495 5830

400 00 670 1335 005 3345 5570

500 170 645 190 1940 330 5385

600 140 605 110 1815 305 5040

700 110 570 1135 1705 840 4730

800 80 510 1015 155 540 430

900 50 375 745 110 1870 3115

1000 0 00 400 595 995 1655

1100 95 190 90 480 800100 35 70 150 170 85



-9 1,98 5,17 10,34 15,51 5,86 43,0938 1,98 5,17 10,34 15,51 5,86 43,0950 1,95 5,15 10,30 15,45 5,75 4,9

100 1,77 5,04 10,09 15,13 5, 4,04150 1,58 4,8 9,64 14,45 4,09 40,1500 1,38 4,63 9,5 13,88 3,13 38,5650 1,1 4,48 8,96 13,45 ,41 37,35300 1,0 4,9 8,57 1,86 1,44 35,71350 0,84 4,03 8,04 1,07 0,11 33,53400 0,65 3,65 7,33 10,98 18,31 30,49450 0,46 3,37 6,77 10,14 16,90 8,18500 0,8 ,14 4,8 6,41 10,69 17,8550 1,0 ,41 3,61 6,0 10,04600 0,61 1,1 1,8 3,03 5,04650 0,4 0,47 0,71 1,18 1,97



-20 290 750 1500 2250 3750 6250100 290 750 1500 2250 3750 6250200 260 735 1470 2210 3680 6135300 230 700 1400 2100 3495 5830400 200 670 1335 2005 3345 5570500 170 645 1290 1940 3230 5385600 140 605 1210 1815 3025 5040700 110 570 1135 1705 2840 4730800 80 510 1015 1525 2540 4230900 50 375 745 1120 1870 31151000 20 200 400 595 995 16551100 95 190 290 480 8001200 35 70 150 170 285

Table 2-1.17 Pressure Temperatur ratings for Group 1.17 MaterialASTM A182 F5

ASTM A182 F5

0

1000

2000

3000

4000

5000

6000

7000

-20 100 200 300 400 500 600 700 800 900 1000 1100 1200

Temp. [F]

Pres

. [ps

ig]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500




-20 290 750 1500 2250 3750 6250100 290 750 1500 2250 3750 6250200 260 735 1470 2210 3680 6135300 230 700 1400 2100 3495 5830400 200 670 1335 2005 3345 5570500 170 645 1290 1940 3230 5385600 140 605 1210 1815 3025 5040700 110 570 1135 1705 2840 4730800 80 510 1015 1525 2540 4230900 50 375 745 1120 1870 31151000 20 200 400 595 995 16551100 95 190 290 480 8001200 35 70 150 170 285


ASTM A182 F5

0

1000

2000

3000

4000

5000

6000

7000

-20 100 200 300 400 500 600 700 800 900 1000 1100 1200

Temp. [F]

Pres

. [ps

ig]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500


Table 2-1.17


-29 1,98 5,17 10,34 15,51 25,86 43,0938 1,98 5,17 10,34 15,51 25,86 43,0950 1,95 5,15 10,30 15,45 25,75 42,92100 1,77 5,04 10,09 15,13 25,22 42,04150 1,58 4,82 9,64 14,45 24,09 40,15200 1,38 4,63 9,25 13,88 23,13 38,56250 1,21 4,48 8,96 13,45 22,41 37,35300 1,02 4,29 8,57 12,86 21,44 35,71350 0,84 4,03 8,04 12,07 20,11 33,53400 0,65 3,65 7,33 10,98 18,31 30,49450 0,46 3,37 6,77 10,14 16,90 28,18500 0,28 2,14 4,28 6,41 10,69 17,82550 1,20 2,41 3,61 6,02 10,04600 0,61 1,21 1,82 3,03 5,04650 0,24 0,47 0,71 1,18 1,97


ASTM A182 F5

05

101520253035404550

-29 38 50 100 150 200 250 300 350 400 450 500 550 600 650

Temp. [C]

Pres

. [M

Pa]

Cl.150Cl.300Cl.600Cl.900Cl.1500Cl.2500


0


1


Pressure & Temperature ratings for Group 1.17 Material ASTM A182 F5 acc. to ASME B16.34



-0 90 750 1500 50 3750 650

100 90 750 1500 50 3750 650

00 60 735 1470 10 3680 6135

300 30 700 1400 100 3495 5830

400 00 670 1335 005 3345 5570

500 170 645 190 1940 330 5385

600 140 605 110 1815 305 5040

700 110 570 1135 1705 840 4730

800 80 510 1015 155 540 430

900 50 375 745 110 1870 3115

1000 0 00 400 595 995 1655

1100 95 190 90 480 800100 35 70 150 170 85

0


Pressure & Temperature ratings for Group 2.2 Material ASTM A 182 F316 acc. to ASME B16.34

Temp. Cl.150 Pres. Cl.300 Pres. Cl.600 Pres. Cl.900 Pres. Cl. 1500 Pres. Cl.2500 Pres.


-0 75 70 1440 160 3600 6000

100 75 70 1440 160 3600 6000

00 35 60 140 1860 3095 5160

300 15 560 110 1680 795 4660

400 195 515 105 1540 570 480

500 170 480 955 1435 390 3980

600 140 450 900 1355 55 3760

700 110 435 870 1305 170 360

800 80 40 845 165 110 350

900 50 415 830 145 075 3460

1000 0 365 75 1090 180 3030

1100 - 305 610 915 155 545

100 - 185 370 555 95 1545

1300 - 115 35 350 585 970

1400 - 75 150 5 380 630

1500 - 40 85 15 05 345

Table 2-2.2_amerikanisch

Temp. Cl.150Pres.Cl.300Pres.

Cl.600Pres.

Cl.900Pres. Pres.

Cl.2500Pres.

Deg. F psig psig psig psig psig psig-20 275 720 1440 2160 3600 6000100 275 720 1440 2160 3600 6000200 235 620 1240 1860 3095 5160300 215 560 1120 1680 2795 4660400 195 515 1025 1540 2570 4280500 170 480 955 1435 2390 3980600 140 450 900 1355 2255 3760700 110 435 870 1305 2170 3620800 80 420 845 1265 2110 3520900 50 415 830 1245 2075 34601000 20 365 725 1090 1820 30301100 305 610 915 1525 25451200 185 370 555 925 15451300 115 235 350 585 9701400 75 150 225 380 6301500 40 85 125 205 345


ASTM A182 F316

0

1000

2000

3000

4000

5000

6000

7000

-20 100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

Temp. [F]

Pres

. [ps

ig]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500







-9 1,90 4,96 9,93 14,89 4,8 41,3738 1,90 4,96 9,93 14,89 4,8 41,3750 1,84 4,81 9,6 14,43 4,06 40,09

100 1,6 4, 8,44 1,66 1,10 35,16150 1,48 3,85 7,70 11,55 19,5 3,0800 1,37 3,57 7,13 10,70 17,83 9,750 1,1 3,34 6,68 10,01 16,69 7,81300 1,0 3,16 6,3 9,49 15,81 6,35350 0,84 3,03 6,07 9,10 15,16 5,7400 0,65 ,94 5,89 8,83 14,7 4,53450 0,46 ,88 5,77 8,65 14,4 4,04500 0,8 ,8 5,65 8,47 14,09 3,50550 - ,50 4,98 7,48 1,49 0,80600 - 1,99 ,65 5,97 9,95 16,59650 - 1,7 1,69 3,80 6,33 10,55700 - 0,84 1,68 ,51 4,19 6,98750 - 0,59 1,17 1,76 ,93 4,89800 - 0,35 0,70 1,05 1,74 ,9816 - 0,8 0,59 0,86 1,41 ,38

Table 2-2.2


Cl.600Pres.

Cl.900Pres.

Cl.1500Pres.

Cl.2500Pres.

Deg. C Mpa Mpa Mpa Mpa Mpa Mpa-29 1,90 4,96 9,93 14,89 24,82 41,3738 1,90 4,96 9,93 14,89 24,82 41,3750 1,84 4,81 9,62 14,43 24,06 40,09100 1,62 4,22 8,44 12,66 21,10 35,16150 1,48 3,85 7,70 11,55 19,25 32,08200 1,37 3,57 7,13 10,70 17,83 29,72250 1,21 3,34 6,68 10,01 16,69 27,81300 1,02 3,16 6,32 9,49 15,81 26,35350 0,84 3,03 6,07 9,10 15,16 25,27400 0,65 2,94 5,89 8,83 14,72 24,53450 0,46 2,88 5,77 8,65 14,42 24,04500 0,28 2,82 5,65 8,47 14,09 23,50550 2,50 4,98 7,48 12,49 20,80600 1,99 2,65 5,97 9,95 16,59650 1,27 1,69 3,80 6,33 10,55700 0,84 1,68 2,51 4,19 6,98750 0,59 1,17 1,76 2,93 4,89800 0,35 0,70 1,05 1,74 2,92816 0,28 0,59 0,86 1,41 2,38


ASTM A182 F316

05

1015202530354045

-29 38 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 816

Temp. [C]

Pres

. [M

Pa]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500


3

3




Cl.600Pres.

Cl.900Pres. Pres.

Cl.2500Pres.



ASTM A182 F316

0

1000

2000

3000

4000

5000

6000

7000

-20 100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

Temp. [F]

Pres

. [ps

ig]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500




Cl.600Pres.

Cl.900Pres. Pres.

Cl.2500Pres.



ASTM A182 F316

0

1000

2000

3000

4000

5000

6000

7000

-20 100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

Temp. [F]

Pres

. [ps

ig]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500



Pressure & Temperature ratings for Group 2.3 Material ASTM A 182 F316L acc. to ASME B16.34



-0 30 600 100 1800 3000 5000

100 30 600 100 1800 3000 5000

00 195 510 100 1535 555 460

300 175 455 910 1370 80 3800

400 160 40 840 160 100 3500

500 150 395 785 1180 1970 380

600 140 370 745 1115 1860 3100

700 110 360 70 1080 1800 3000

800 80 345 690 1035 1730 880

850 65 340 675 1015 1690 80



-9 1,59 4,14 8,7 1,41 0,68 34,47

38 1,59 4,14 8,7 1,41 0,68 34,47

50 1,53 4,00 8,00 1,01 0,01 33,35

100 1,33 3,48 6,96 10,44 17,39 8,99

150 1,0 3,14 6,8 9,4 15,70 6,16

00 1,1 ,9 5,83 8,75 14,58 4,30

50 1,05 ,75 5,49 8,4 13,73 ,89

300 1,00 ,61 5,1 7,8 13,03 1,7

350 0,84 ,51 5,01 7,5 1,54 0,89

400 0,65 ,43 4,86 7,9 1,15 0,5

450 0,46 ,34 4,68 7,0 11,71 19,51

3


Table 2-2.3


Cl.600Pres.

Cl.900Pres.

Cl.1500Pres.

Cl.2500Pres.

Deg. C Mpa Mpa Mpa Mpa Mpa Mpa-29 1,59 4,14 8,27 12,41 20,68 34,4738 1,59 4,14 8,27 12,41 20,68 34,4750 1,53 4,00 8,00 12,01 20,01 33,35100 1,33 3,48 6,96 10,44 17,39 28,99150 1,20 3,14 6,28 9,42 15,70 26,16200 1,12 2,92 5,83 8,75 14,58 24,30250 1,05 2,75 5,49 8,24 13,73 22,89300 1,00 2,61 5,21 7,82 13,03 21,72350 0,84 2,51 5,01 7,52 12,54 20,89400 0,65 2,43 4,86 7,29 12,15 20,25450 0,46 2,34 4,68 7,02 11,71 19,51

Table 2-2.3 Pressure Temperatur ratings for Group 2.3 MaterialASTM A182 F316L

ASTM A182 F316L

05

10152025303540

-29 38 50 100 150 200 250 300 350 400 450

Temp. [C]

Pres

. [M

Pa]

Cl.150 Cl.300 Cl.600 Cl.900 Cl.1500 Cl.2500


4


Table 2-2.8


-29 2,00 5,17 10,34 15,51 25,86 43,0938 2,00 5,17 10,34 15,51 25,86 43,0950 1,95 5,17 10,34 15,51 25,86 43,09100 1,77 5,07 10,13 15,20 25,33 42,22150 1,58 4,59 9,19 13,78 22,96 38,27200 1,38 4,27 8,53 12,80 21,33 35,54250 1,21 4,05 8,09 12,14 20,23 33,72300 1,02 3,89 7,77 11,66 19,43 32,38315 0,96 3,85 7,68 11,52 19,20 31,98

Table 2-2.8 Pressure Temperature ratings for Group 2.8 MaterialASTM A182 F51 (Not to be used over 315C - ASME B16.5)

ASTM A182 F51

05

101520253035404550

-29 38 50 100 150 200 250 300 315

Temp. [C]

Pres

. [M

Pa]

Cl.150Cl.300Cl.600Cl.900Cl.1500Cl.2500

D:\FK-Reinzeichnungen PRINT\02 Kataloge\FK_MSBV d_e_erweitert\Bilder\T2-2 8CanadaProspekt.xls,Tabelle1,08.03.2010 Seite 1





-0 90 750 1500 50 3750 650

100 90 750 1500 50 3750 650

00 60 745 1490 30 370 600

300 30 665 1335 000 3335 5560

400 00 615 130 1845 3070 510

500 170 580 1160 1740 905 4840

600 140 555 1115 1670 785 4640



-9 ,00 5,17 10,34 15,51 5,86 43,09

38 ,00 5,17 10,34 15,51 5,86 43,09

50 1,95 5,17 10,34 15,51 5,86 43,09

100 1,77 5,07 10,13 15,0 5,33 4,

150 1,58 4,59 9,19 13,78 ,96 38,7

00 1,38 4,7 8,53 1,80 1,33 35,54

50 1,1 4,05 8,09 1,14 0,3 33,7

300 1,0 3,89 7,77 11,66 19,43 3,38

350 0,84 3,76 7,53 11,9 18,8 31,37

400 0,65 3,65 7,33 10,98 18,31 30,49



Cl.600Pres.

Cl.900Pres.

Cl.1500Pres.

Cl.2500Pres.

Deg. F psig psig psig psig psig psig-20 290 750 1500 2250 3750 6250100 290 750 1500 2250 3750 6250200 260 745 1490 2230 3720 6200300 230 665 1335 2000 3335 5560400 200 615 1230 1845 3070 5120500 170 580 1160 1740 2905 4840600 140 555 1115 1670 2785 4640


ASTM A182 F51

0

1000

2000

3000

4000

5000

6000

7000

-20 100 200 300 400 500 600

Temp. [F]

Pres

. [ps

ig]

Cl.150 Cl.300 Cl.600 Cl.900 C.1500 Cl.2500




Cl.600Pres.

Cl.900Pres.

Cl.1500Pres.

Cl.2500Pres.

Deg. F psig psig psig psig psig psig-20 290 750 1500 2250 3750 6250100 290 750 1500 2250 3750 6250200 260 745 1490 2230 3720 6200300 230 665 1335 2000 3335 5560400 200 615 1230 1845 3070 5120500 170 580 1160 1740 2905 4840600 140 555 1115 1670 2785 4640


ASTM A182 F51

0

1000

2000

3000

4000

5000

6000

7000

-20 100 200 300 400 500 600

Temp. [F]

Pres

. [ps

ig]

Cl.150 Cl.300 Cl.600 Cl.900 C.1500 Cl.2500


5


Operating Torques - Trunnion Mounted Ball Design

Media Safety factor

Pure Oil 1,0

Thermal Oil 1,3

Other HC-fluids 1,5

Water 1,5

Suspension, Slurry ,6

Steam, Vapours ,6

Gas ,6

Solid particles 3,0

Medium factor Stroke frequency factor

If a valve will be stroked once per Cycle frequency factor

Day or more 1,5

Week or more 1,8

Month or more 1,30

Four months 1,41

Eight months 1,45

Break-away torque is determined by differential pressure, medium, and stroke frequency. It can be determined as follows:

Differential pressure x safety factor x cycle frequency factor

Differential Pressure

6


Maximum Operating Torques - Trunnion Mounted Ball Design

Operating Torques, Stem: A182 Gr. 316Ti

Sizefull bore

Class

150 300 600 900 1500 2500 * Temp.

Nm ft lb Nm ft lb Nm ft lb Nm ft lb Nm ft lb Nm ft lb C/ F

1004

On request

3510 589 3510 589 6060 4469 6060 4469 0/68950 176 950 176 5100 3761 5100 3761 100/1660 196 660 196 4600 3393 4600 3393 00/39310 1704 310 1704 4000 950 4000 950 300/57

1506

6060 4469 6060 4469 11850 8739 14370 10598 0/685100 3761 5100 3761 9960 7346 1080 8909 100/14600 3393 4600 3393 8990 6630 10910 8046 00/394000 950 4000 950 7810 5760 9470 6984 300/57

008

6060 4469 6060 4469 9630 710 9630 710 37370 7560 4850 35784 0/685100 3761 5100 3761 8100 5974 8100 5974 31430 3180 40800 30090 100/14600 3393 4600 3393 7310 5391 7310 5391 8370 093 36830 716 00/394000 950 4000 950 6350 4683 6350 4683 4630 18165 31980 3585 300/57

5010

14370 10598 14370 10598 14370 10598 14370 10598 4850 35784 94770 69893 0/681080 8909 1080 8909 1080 8909 1080 8909 40800 30090 79690 58771 100/110910 8046 10910 8046 10910 8046 10910 8046 36830 716 71930 53048 00/399470 6984 9470 6984 9470 6984 9470 6984 31980 3585 6460 46064 300/57

3001

8100 074 8100 074 8100 074 8100 074 4850 35784 163750 10766 0/683600 17405 3600 17405 3600 17405 3600 17405 40800 30090 137700 101554 100/11300 15709 1300 15709 1300 15709 1300 15709 36830 716 14300 91671 00/3918500 13644 18500 13644 18500 13644 18500 13644 31980 3585 107930 79598 300/57

35014

8100 074 8100 074 8100 074 4850 35784 61690 45496

On request

0/683600 17405 3600 17405 3600 17405 40800 30090 51870 3854 100/11300 15709 1300 15709 1300 15709 36830 716 46830 34537 00/3918500 13644 18500 13644 18500 13644 31980 3585 40660 9987 300/57

40016

8100 074 8100 074 8100 074 4850 35784 94770 69893 0/683600 17405 3600 17405 3600 17405 40800 30090 79690 58771 100/11300 15709 1300 15709 1300 15709 36830 716 71930 53048 00/3918500 13644 18500 13644 18500 13644 31980 3585 6460 46064 300/57

Stem material conversion factor

ASTM DIN20C

68 deg. F100C

212 deg. F200C

392 deg. F300C

572 deg. F

A18 Gr.316Ti 1.4571 1 1 1 1

A18 Gr.F51 1.446

A86 Gr.660 1.4980 ,7 3,1 3,3 3,7

* Atmospheric Temperature

7


Operating Torques

Special design

Ball valves with bottom drain discharge

Ball valves with electric, pneumatic, hydraulicor special actuators

Ball valves with stem extensions

Ball valves with heating / cooling jacket

Ball valves with emission monitoring portsfor Hazardous Critical Service


up to 70 deg. F up to 220 deg. F up to 400 deg. F up to 580 deg. F up to 750 deg. F

mm inch Nm ft Ib(f) Nm ft Ib(f) Nm ft Ib(f) Nm ft Ib(f) Nm ft Ib(f)

15 1/ 81 60 69 51 63 46 57 4 54 40

0 3/4 81 60 69 51 63 46 57 4 54 40

5 1 140 103 117 86 105 77 93 69 86 63

3 1 1/4 450 33 378 79 340 50 300 1 83 09

40 1 1/ 450 33 378 79 340 50 300 1 83 09

50 450 33 378 79 340 50 300 1 83 09

65 1/ 140 1074 1375 1014 135 911 1085 800 105 756

80 3 140 1074 1375 1014 135 911 1085 800 105 756

100 4 60 1667 1870 1379 1680 139 1490 1099 1375 1014

150 6 5900 435 5650 4167 5075 3743 4500 3319 415 3109

00 8 100 8998 1010 7464 9000 6638 8000 5900 7570 5510

50 10 14000 1030 11500 8480 10800 7960 9300 6850 8500 670

300 1 40000 9500 3500 3970 30000 10 6000 19170 4000 17700

350 14 40000 9500 3500 3970 30000 10 6000 19170 4000 17700

400 16 40000 9500 3500 3970 30000 10 6000 19170 4000 17700

Operating torques of stem made of A453 Gr. 660 (eg. 1.4980)

Friedrich Krombach GmbH

Armaturenwerk

Postfach 1130 D-570 Kreuztal

Telephone +49 (0)73/50-00 Fax +49 (0)73/50-100

brands you trust.

CRANE ChemPharma Flow Solutions Include: Pipe - Valves - Fitting - Actuators - Pumps

2010 CRANE ChemPharma Flow Solutions, www.cranechempharma.comCrane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alte-ration can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype (Krombach, Xomox, Saunders, Resistoflex, Resistopure, PSI, DEPA, ELRO, REVO) are registered trademarks of Crane Co. All rights reserved.

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