kpi 40th to 48 week packing plant
TRANSCRIPT
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7/28/2019 KPI 40th to 48 Week Packing Plant
1/18
S.No Description of works Work Type Estimated HoursActual
Hours
1 Vent lines providing to Stationary Packer Devploment 65 34
2
Devploment 95 68
3 Bag discharhe chute round bars fixing work. Devploment 32 34
4 Dedusting lines providing at Stationary Packer Circuit. Devploment 32 34
5 Bags Cleaning Blower fixing at Stationary packer area.Devploment 32.0 34.0
6 Stationary Packer sides covering Frames fabricating. Devploment 260.0 68.0
7 Belt Curtains fixing in stationary Packer area. Devploment 90.0 95.0
367
1 Auto Packer Bag Positioning Belt Conveyor Belt changing. PM 22 24
2 Radimat vaccum pump rtecondion and replacing work PM 15 34
3 Bulk-2 bin unit bag filter bags replaced. PM 26 30
4 Roto packer and auto packer weekly maintenance PM 8 10
5 Stationary packer weekly maintenance. PM 17 17
6 Packing plant genaral check up PM 20 20
7 Bc-28 discharge cute reapir work Repair. 15 17
152
S.No Description of works Work Type Estimated HoursActual
Hours
1 Stationary Packer sides covering Frames fabricating. Devploment 260.0 192.0
2Bulk loading bay-1 teiscopic chute bottom rubber cone replacing work PM 14
16
3 spare vaccum pump overhauling work PM 30 34
4Roto packer bucket elavtor belt joint and bucket bolts inspection PM
22 24
5 Stationary packer weekly maintenance. PM 17 17
6 Packing plant genaral check up PM 20 20
7BC-28 conveyor head drum, tail and snub pulley bearings greasing work PM
22 24.5
8 Roto packer and auto packer weekly maintenance PM 8.5 8.5
336.0
Section: Packing plant 40th week
Section: Packing plant 41th week
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7/28/2019 KPI 40th to 48 Week Packing Plant
2/18
S.No Description of works Work Type Estimated HoursActual
Hours
1 Stationary Packer sides covering Frames fabricating. Devploment 260.0 17.0
2
Manual Truck Loading machine plat form area opening covered with
chequered PlatesDevploment 46
51
3Stationary Packer discharge area Bags Protection Frame fabricated. Devploment
32 34
4 Bulk Loading Bin-1 by-pass pipe line fixing work PM 30 34
5 Stationary packer spillage collecting hoper fabrication 20 22
6 Stationary packer weekly maintenance. PM 17 17
7 Packing plant genaral check up PM 20 20
8 Roto packer and auto packer weekly maintenance PM 10 10
9
roto packer bag discharge pulley full welding work and bag saadles
repir workrepair
30 34
10 Auto pac hoist guide roolers inspecton and 2 nos replaced PM 32 34.0
11 Drum type bag diverting fixed for trail purpose 24 24
12 Auto pack hoist chain track bolt replacing work unplaned 10 10
307.0
S.No Description of works Work Type Estimated HoursActual
Hours
1
Roto packer bucket elevator Removed motor shifting to the Work shop( kw-18.50.) and 7.5 KW Air slide motor
shifting from ground floor to the Bulk loading bins plat formPM
32 34
2 Belt curtains preparation work to close the Stationary packer area openings. 22 25.5
3 Bulk loading bins Signe boards preparation and fixing work. 15 17
4 Auto Packer Hoisting Guide rail bolts inspection and re-tightening and Adjustment work. PM 48 52
5 Auto packer Layer pusher drive geared motor replacement with spare one. PM 8 86 Bulk loading Bin -2 Bag filter Bags replacement with new bags ( 60 Nos ). PM 32 34
7 Packing plant genaral check up PM 19 19
8 Roto packer and auto packer weekly maintenance PM 8.5 8.5
184.5 198
198
S.No Description of works Work Type Estimated Hours ActualHours
Section: Packing plant 42th week
Section: Packing plant 43th week
Section: Packing plant 44th week
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7/28/2019 KPI 40th to 48 Week Packing Plant
3/18
1
Roto packer bucket elevator Removed motor shifting to the Work shop( kw-18.50.) and 7.5 KW Air slide motor
shifting from ground floor to the Bulk loading bins plat formPM
32 34
2 Belt curtains preparation work to close the Stationary packer area openings. 22 25.5
3 Bulk loading bins Signe boards preparation and fixing work. 15 17
4 Auto Packer Hoisting Guide rail bolts inspection and re-tightening and Adjustment work. PM 48 52
5 Auto packer Layer pusher drive geared motor replacement with spare one. PM 8 8
6 Bulk loading Bin -2 Bag filter Bags replacement with new bags ( 60 Nos ). PM 32 34
7 Packing plant genaral check up PM 19 19
8 Roto packer and auto packer weekly maintenance PM 8.5 8.5
184.5 198
198
S.No Description of works Work Type Estimated HoursActual
Hours
1
Bulk loading Bucket Elevators Discharge Stand by Air slide blower motor replacement work and Cement Silo -1
Extraction Stand by blower motor replacement with Spare motor.PM 22 24
2 Bulk loading Bin-1 Inside air slide boxes and cloth inspectionand air slide box inside cement cleaning work. PM 180 192
3 Bulk loading Bin-1 Venting bag filter discharge by-pass pipe line removing work. PM 30 32
4 Bulk loading Bin-1 Dozing Valve fixing work PM 14 16
5 Layer Pusher Wheel rollers ( 3 Nos) replaced with new one. PM 8 8
6 Auto packer Sliding bar Guide shafts and bearings replaced with new. PM 6 6
7 Bag diverting unit fixed and trail taken and removed for some modifications. PM 30 32
8 Roto packer bag saddles repairing work. repair 15 17
9 packing plant genaral check up PM 13 13
318 340
S.No Description of works Work Type Estimated HoursActual
Hours
1 Stationary packer Trail taken for photo cells timer adjustment purpose. PM 8.5 8.5
2 Stationary Packer Opening areas Belt curtains preparation work. PM 64 22
3 All the roots blowers, unit bag filters Fans, RALs,and screw conveyor bearings grease top up work. PM 15 17
4
Bulk loading bucket elevator-1&2 Gear box internals inspection and bearings grease top up and oil replacement
work.
PM
22 245 Stationary Packer Schedule maintenance works and Photo cell frames fixing work. PM 32 34
6 packing plant genaral check up PM 17 17
7 Roto& Auto maker weekly maintenance PM 8.5 10
Section: Packing plant 44th week
Section: Packing plant 45th week
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7/28/2019 KPI 40th to 48 Week Packing Plant
4/18
167 132.5
S.No Description of works Work Type Estimated HoursActual
Hours
1 Stationary Packer Opening areas Belt curtains preparation work. PM 66 50
2 Stationary Packer Manual Bag check weighing machine location changing work PM 8 10
3 Bulk bucket Elevator-1 and 2 Bucket bolts and Belt joints inspection and B.E-1 Belt patch repairing work. PM 34 34
4 Roto packer Bag filter bags inspection and Roto packer Feed pipe line leakages arresting PM 22 24
5 Stationary Packer and manual truck loader Schedule maintenance works PM 23 25.5
6 packing plant genaral check up PM 22 22
7 Roto& Auto packer weekly maintenance PM 8.5 10
183.5 175.5
S.No Description of works Work Type Estimated HoursActual
Hours
1 Bulk loading Spouts no-2&4 Telescopic chutes bottom rubber cone replacement work. PM 23 25.5
2 Auto packer Roller table rollers locking plates fabrication work. repair 15 17
3 Bulk loading Spouts no-1 Telescopic chute repairing work. repair 50 56
5
Roto packer feeding air slide box modification done and air slide cloth replaced with new one and dossing valve
replacing with spare one.PM
44 49
6
Roto packer Bag applicator Swivel table drive gear box and motor replaced with spare one and belt conveyor
skirt bords repair work PM 20 24
7
Stationary packer loading conveyor belt Drum Motor Dismantling and re-assembling after Electrical Dept
InspectionPM
24 24
8 Stationary Packer and manual truck loader Schedule maintenance works PM 23 25.5
9 packing plant genaral check up PM 22 22
10 Roto& Auto packer weekly maintenance PM 8.5 11
229.5 254
S.No Description of works Work Type Estimated HoursActual
Hours
Section: Packing plant 47th week
Section: Packing plant 48th week
Section: Packing plant 46th week
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7/28/2019 KPI 40th to 48 Week Packing Plant
5/18
1 Spare vaccum pump over hauling PM 18 20
2 Stationary Packer bottom spillage cement collection bin fabrication work 65 72
3 Filling tubes repairin work repair 6 6
4 Bulk loading BE-1(541-be-205) head drum friction liners replacing work PM 22 24
5 Auto Packer hosit chain alignment work PM 40 44
6 packing plant genaral check up PM 19 19
7 Roto& Auto packer weekly maintenance PM 8.5 8.5
178.5 193.5
S.No Description of works Work Type Estimated HoursActual
Hours
1
Auto packer Hoist drive motor towards Colony side replacement with spare motor and drive gear box internals
inspection and oil replacement work. 32 34
2
Auto packer hoist drives connection shaft replaced with spare shaft with new bearings and Bottom timing belt
patch up work 22 24
3 Stationary packer weekly maintenance. 8.5 8.5
4 Stationary Packer hopper level indicator location changing work and manual truck loader maintenance work. 15 17
5 packing plant genaral check up PM 22.5 22.5
6 Roto& Auto packer weekly maintenance PM 8.5 8.5
108.5 114.5
Section: Packing plant 49th week
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7/28/2019 KPI 40th to 48 Week Packing Plant
6/18
Job
Completed
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no
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Job
Completed40th week
no 68 hrs
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7/28/2019 KPI 40th to 48 Week Packing Plant
7/18
Job
Completed40th week
41th week
yes 68 192
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Job
Completed
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yesyes
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JobCompleted
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7/28/2019 KPI 40th to 48 Week Packing Plant
8/18
yes
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yes
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Job
Completed
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Job
Completed
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no
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yesyes
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7/28/2019 KPI 40th to 48 Week Packing Plant
9/18
Job
Completed 45th week
yes 22
yes
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yes
yes
yes
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Job
Completed
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yes
yes
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JobCompleted
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7/28/2019 KPI 40th to 48 Week Packing Plant
10/18
yesyes
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Job
Completed
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7/28/2019 KPI 40th to 48 Week Packing Plant
11/18
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10.5 10.5 8.5Abu Backer 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5
Jose 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Musthafa 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Rajesh kumar kushwa 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Muralidharan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Ashraf 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Jelaludhin 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Prasanan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Radha krishna 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Shift gang)
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 3 3 5.5 5.5 10.5 10.5 8.5
Muralidharan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5
Ashraf 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5
Jelaludhin 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5
Prasanan 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5
Radha krishna 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 8.5
Shift gang)
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 11 11 8.5
1 sandeep 8.5 8.5
2 firoz 8.5 8.5
Labour Utilization(For 42thWeek)
Sl. No Names
Labour Utilization(For 41thWeek)
Sl. No Names
Labour Utilization(For 43thWeek)
Sl. No NamesDate: 21/10/2012 22 23 24 25 26 2
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7/28/2019 KPI 40th to 48 Week Packing Plant
12/18
3 bhanu 8.5 8.5
4 ramana reddy 8.5 8.5
5 Muralidharan 8.5 8.5 8.5 8.5
6 Ashraf 8.5 8.5
7 Jelaludhin 8.5 8.5 8.5 8.5
8 Prasanan 8.5 8.5 8.5 8.59 Shift gang)
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
1 Mahendra 8.5 8.5 8.5 8.5 12 12 12 12 5.5 5.5 10 10 8.5
2 Radha krishna 5.5 5.5
3 Sallem 5.5 5.5 8.5
4 Anil 5.5 5.5
5 Danesh guptha 8.5
6 Shift gang) 24 24 26 26 32 32
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
1 Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10 10 8.5
2 Radha krishna 8.5
3 Sallem 5.5 5.5 8.5
4 Anil 5.5 5.5 8.5
5 Danesh guptha 5.5 5.5
6 Hanumanth reddy 8.5 8.5
7 Ramana reddy 8.5 8.58 Shift gang) 24 24
Labour Utilization(For 44thWeek)
Sl. No NamesDate: 28/10/2012 29 30 31 Date: 01/11/2012 2 3
Labour Utilization(For 45thWeek)
Sl. No NamesDate: 04/11/2012 5 6 7 8 9 1
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7/28/2019 KPI 40th to 48 Week Packing Plant
13/18
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
1 Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10 10 8.5
2 Sallem 8.5 8.5 8.5 8.5 8.53 Anil 8.5 8.5 8.5 8.5 8.5
4 Danesh guptha 8.5 8.5 8.5 8.5
5 sandeep 8.5 8.5
6 firoz 8.5 8.5
7 bhanu 8.5 8.5
8 ramana reddy 8.5 8.5
9 Shift gang) 24 24
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
1 Mahendra 8.5 8.5 8.5 8.5 8.5 8.5 5.5 5.5 10.5 10.5 8.5
2 Shabeer 8.5 8.5 8.5 8.5 5.5 5.5 8.5
3 Sallem 8.5 8.5 8.5 8.5 5.5 5.5 8.5
4 Anil 8.5 8.5 8.5 8.5 5.5 5.5
5 Danesh guptha 8.5 8.5 5.5 5.5
6 sandeep 8.5 8.5
7 firoz 8.5 8.5
8 bhanu 8.5 8.5
9 ramana reddy 8.5 8.5
10 Iqbal basha 8.5 8.5
11 Shift gang) 39 39 24
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
Actual
Hours
Available
hours
1 Mahendra 8.5 8.5 8.5 8.5 5.5 5.5 8.5 8.5 8.5
2 babu kumar 8.5
Labour Utilization(For 46thWeek)
Sl. No NamesDate: 11/11/2012 12 13 14 15 16 1
Labour Utilization(For 47thWeek)
Sl. No NamesDate: 18/11/2012 19 20 21 22 23 2
Labour Utilization(For 48thWeek)
Sl. No Names
Date: 02/12/2012 3 4 5 6 7
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7/28/2019 KPI 40th to 48 Week Packing Plant
14/18
3 Danesh guptha 8.5
4 sandeep 8.5 8.5
5 firoz 8.5 8.5
6 bhanu 8.5 8.5
7 ramana reddy 8.5 8.5
8 Shift gang) 24 24
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7/28/2019 KPI 40th to 48 Week Packing Plant
15/18
Actual
Hours
8.5 50
39.58.5 48
8.5 48
8.5 48
8.5 48
8.5 39.5
8.5 48
8.5 48
8.5 48
54
519
Actual
Hours
8.5 53
39.5
39.5
39.5
39.5
8.5 48
48307
Actual
Hours
8.5 50.5
8.5
8.5
7
-
7/28/2019 KPI 40th to 48 Week Packing Plant
16/18
8.5
8.5
17
8.5
17
17
54198
Actual
Hours
8.5 65
5.5
8.5 14
5.58.5
82
172
Actual
Hours
8.5 49.5
8.5 8.5
8.5 14
8.5 14
5.5
8.5
8.5
24
132.5
0
-
7/28/2019 KPI 40th to 48 Week Packing Plant
17/18
Actual
Hours
8.5 49.5
8.5 25.5
8.5 25.517
8.5
8.5
8.5
8.5
24
175.5
Actual
Hours
8.5 50
8.5 31
8.5 31
22.5
14
8.5
8.5
8.5
8.58.5
24 63
254
Actual
Hours
8.5 39.5
8.5 8.5
7
4
-
7/28/2019 KPI 40th to 48 Week Packing Plant
18/18
8.5 8.5
8.5
8.5
8.5
8.5
24
114.5