kobelco cranes india customer training - … to: north & west regions bhushan patil sr. manager...

KOBELCO CRANES INDIA PVT. LTD.

KOBELCO CRANES INDIA

CUSTOMER TRAINING

Training Brochure

2016 - 2017

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2

Training Programs (2016-2017)


Operation, Safety & Maintenance (OSM-01-J,S & X)

Systems Technical Training (STT-02-J,S & X)

Course contents:

1. Safe operation of crane2. Terminology, functions and notes on operation of crawler cranes3. Technical Data reading such as rating chart, guy cable arrangement and etc.4. Automatic Stop, Bypass and Stop Release5. Procedure of maintenance6. Maintenance standard7. Preventative maintenance and productive maintenance

Operation, Safety & Maintenance (OSM-01-J,S & X)

(Crane Operators, Helpers, Mechanics)

Course contents:

1. Engine system understanding2. Hydraulic & Electric Circuits understanding3. How Electric and Hydraulic Circuits are functioning4. Signals of Input/output from/to LMI and TC5. Simple trouble shooting on LMI and TC6. Simple trouble shooting on engine

Systems Technical Training (STT-02-J,S & X)

(Engineers)


15

Time based maintenance and condition based maintenance

Wire rope and guy cable maintenance standard

Boom section and hydraulic cylinder maintenance standard

10

12

11

14

Correct procedure of maintenance

Course Contents:

Details

Name, location of crane components

Information of types of attachments

Boom and guy cable selection as per the job requirement

Sl.no

1

Course no:

Duration:

Operation, Safety and Maintenance

OSM-01-J,S & X

Two days

Understanding on boom inserts & guy cable selection chart

Understanding on rated load chart and working range chart

2

3

4

5

Information on crane mechanisms

6

7

13

8

9

Information on wire ropes

Understanding automatic stop, Limit switches, by pass and stop release

Basic crane signalingInformation on scheduled preventive maintenance

Recommended lubricants and required qty. for each maintenance

2

5 Knowledge of correct crane signaling

Understanding of rated load charts and other technical data sheet

Training Material:

Reference

Viva crane

Sl.no

Knowledge of preventative and productive maintenance

1

6

sl.no

1

4

3

2

+ Service Tax and cess. at actuals

5

Rs.20,000/- Per participant

3

4

Load charts

Practical's on crane

CKL1000i O&M

Training Fee:

Benefits to: New and Experienced Operator

Details

Knowledge on correct and safe operation of crane

Knowledge on all the basics of crane type and attachments

Knowledge of required spare and tools for maintenance


2 Understanding systems of Engine

Systems Technical Training

Course no: STT-02-J,S & X

Duration: Two days

Course Contents:

Sl.no Details

1 Operation: Terminology, Location and crane operation

3 Basic Hydraulic symbols used in Kobelco cranes and flow from pumps

4 Basic Electrical symbols used in Kobelco crane & understanding circuits

5 Understanding Hydraulic Circuits

6 Understanding Electrical circuits during common fault codes

7 Understanding hydraulic system for individual circuits

8 Understanding hydraulic components flow/pressure etc.,

9 Understanding LMI and crane setting

10 Error Code Reading on LMI

11 Simple Trouble Shooting for LMI Error Codes

1 Understanding crane terminology & operation

12 Error Code Reading on Gauge Cluster

13 Simple Trouble Shooting for TC Error Codes

14 Understanding Error codes in Engine

15 Simple trouble shooting of engine error codes

Benefits to: Engineer

Sl.no Details

sl.no Reference

2 Helpful in simple trouble shooting

3 Understanding between operator, mechanic and engineers will be improved

4 Knowledge upgradation in Crane hydraulic & electrical systems

5 Improvement in trouble shooting and reducing of crane break down

6 Enhances overall life of equipment

Training Material:

Rs.30,000/- Per participant + Service Tax and cess. at actuals

1 CKL1000i SM

2 Practical's on crane

3

4

5

Training Fee:

Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri

1 1 2 3 4 5 6 1 2 3

2 3 4 5 6 7 8 7 8 9 10 11 12 13 4 5 6 7 8 9 10

9 10 11 12 13 14 15 14 15 16 17 18 19 20 11 12 13 14 15 16 17

16 17 18 19 20 21 22 21 22 23 24 25 26 27 18 19 20 21 22 23 24

23 24 25 26 27 28 29 28 29 30 31 25 26 27 28 29 30

30


1 1 2 3 4 5 1 2

2 3 4 5 6 7 8 6 7 8 9 10 11 12 3 4 5 6 7 8 9

9 10 11 12 13 14 15 13 14 15 16 17 18 19 10 11 12 13 14 15 16

16 17 18 19 20 21 22 20 21 22 23 24 25 26 17 18 19 20 21 22 23

23 24 25 26 27 28 29 27 28 29 30 31 24 25 26 27 28 29 30

30 31


1 2 3 4 1 2

1 2 3 4 5 6 7 5 6 7 8 9 10 11 3 4 5 6 7 8 9

8 9 10 11 12 13 14 12 13 14 15 16 17 18 10 11 12 13 14 15 16

15 16 17 18 19 20 21 19 20 21 22 23 24 25 17 18 19 20 21 22 23

22 23 24 25 26 27 28 26 27 28 29 30 24 25 26 27 28 29 30

29 30 31 31


1 2 3 4 5 6 1 2 3 1 2 3

7 8 9 10 11 12 13 4 5 6 7 8 9 10 4 5 6 7 8 9 10

14 15 16 17 18 19 20 11 12 13 14 15 16 17 11 12 13 14 15 16 17

21 22 23 24 25 26 27 18 19 20 21 22 23 24 18 19 20 21 22 23 24

28 29 30 31 25 26 27 28 25 26 27 28 29 30 31

Nov-16 Dec-16

Jan-17 Feb-17 Mar-17

OSM-01-X

OSM-01-J

STT-02-X

OSM-01-X CRANE OPERATON,SAFETY & MAINTENANCE AT JOB SITE

STT-02-X SYSTEMS TECHNICAL TRAINING AT JOB SITE

Jul-16 Aug-16 Sep-16

Oct-16

STT-02-J SYSTEMS TECHNICAL TRAINING AT JAMNAGAR

OSM-01-S CRANE OPERATON,SAFETY & MAINTENANCE AT SRICITY

STT-02-S SYSTEMS TECHNICAL TRAINING AT SRICITY

OSM-01-J

OSM-01-S

OSM-01-X

STT-02-X

STT-02-S

OSM-01-J CRANE OPERATON,SAFETY & MAINTENANCE AT JAMNAGAR

STT-02-J

STT-02-S

OSM-01-S

Apr-16 May-16 Jun-16

OSM-01-J

1. In case of cancellation, please inform 15 days prior to the training.

(After the day, cancellation charges will be levied.)

2. Training session will starts only no of participants 3 and above

Cost:

Registration

Clothing

Notes at factory

Cancellation

The cost for each training course is described in respective training programs.

The training cost of each training course includes;

1. Training materials

2. Lunch and some refreshment

3. Transportation from/to hotel (In case of the factory training)

* If hotel is near to factory.

** on request KCI will book the rooms

Other cost such as hotel and etc. are paid by the trainees.

Please fill out the application form which is attached in the mail and return the completed

application form to us. Once we receive the application form, we will inform you the

acceptance.

The training courses will include practical exercises outside. Let the trainees know that they

should therefore bring safety shoes and long sleeve shirts.

For the practical portions of the training: working clothes such as overall, gloves, Safety

glasses helmet and safety shoes are required.

If the training is at KCI factory in Sri City, AP, some additional notes for trainings as below:

1. No photographs are allowed in the factory except permitted area

2. Walk on safety passage in the factory

3. Smoking is permitted only in the designated smoking area.

4. Shirt with long sleeves should be worn in the test yard

5. Safety Shoes should be worn in the test yard

6. KCI can arrange helmet.

Location of Sri City Plant

KCI Sri City Plant

Kobelco Cranes India Pvt.

Ltd.

Sri City Plant

350, DR 13 South,

Sri City DTZ, Tada,

Chittoor District,

Andhra Pradesh - 517 588

Inquiries to: North & West regionsBhushan Patil Sr. Manager - CS departmentKOBELCO CRANES INDIA PVT. LTD.304, Gateway plazaHiranandani GardensPowai, Mumbai- 400 076Cell : +91-98-19-102778Tel : +91-22-2570-7034mailto:[email protected]

Inquiries to: South & East RegionsS.Shivram KrishnanManager- CS DepartmentKOBELCO CRANES INDIA PVT LTD C/O KOBE STEEL GROUP NO 8. Amble side, 2ND Floor Kadhar Nawaz khan roadNugambakkam, Chennai-06Cell : +91-91-76-333196 Tel: +91-44-49040114/15mailto:[email protected]

kobelco cranes india customer training - … to: north & west regions bhushan patil sr. manager...

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