klearvue - ricon corpraised with a powerful electro-hydraulic pump. the pump has a built-in manual...

Service Manual 03/31/10 ©1995-2011 RICON CORPORATION

All Rights Reserved32DSS102.D.1

U.S. and foreign patents pending

Printed in the United States of America

KlearVue™ K-Series Folding Platform Personal and Transit Use

Wheelchair Lift

®

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i

TABLE OF CONTENTSMARCH 2011

32DSS102.D.1

K-SERIES SERVICE MANUAL

This Ricon service manual is for use by qualified service technicians, and is not intended for use by non-professionals (do-it-yourselfers). The manual provides essential instruc-tions and reference information, which supports qualified technicians in the correct installation and maintenance of Ricon products. Qualified service technicians have the training and know-ledge to perform maintenance work properly and safely. For the location of a qualified service technician in your area, call Ricon Product Support at 1-800-322-2884.

Customer Name: Installing Dealer: Date Installed: Serial Number:

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TABLE OF CONTENTS MARCH 2011

32DSS102.D.1


REVISION RECORD

REV PAGES DESCRIPTION OF CHANGE ECO

32DSS102. D.1 2-17 Note added for installation to utilize Kit P/N 43453 for Adjuster Link

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TABLE OF CONTENTSMARCH 2011

32DSS102.D.1

K-SERIES SERVICE MANUAL Chapter Page I. INTRODUCTION ...................................................................................................................................................... 1-1

WARRANTY INFORMATION ................................................................. ................................................................. 1-2 A. SERVICE TECHNICIAN INFORMATION .......................................................................................................... 1-3 B. GENERAL SAFETY PRECAUTIONS ................................................................................................................ 1-3 C. PRODUCT TERMINOLOGY .............................................................................................................................. 1-4

II. INSTALLATION ....................................................................................................................................................... 2-1 A. MECHANICAL INSTALLATION ......................................................................................................................... 2-1

1. LIFT LOCATION .......................................................................................................................................... 2-1 2. LIFT INSTALLATION GUIDELINES ............................................................................................................ 2-1 3. LIFT INSTALLATION INTO VANS .............................................................................................................. 2-2 4. LIFT INSTALLATION INTO BUSES ............................................................................................................ 2-4

B. ELECTRICAL INSTALLATION .......................................................................................................................... 2-6 1. INSTALL MAIN CIRCUIT BREAKER .......................................................................................................... 2-7 2. ROUTE AND CONNECT MAIN POWER CABLE ....................................................................................... 2-7 3. GROUND CONNECTIONS ......................................................................................................................... 2-9 4. RICON UNSUPPORTED INTERLOCK DEVICE INSTALLATION ........................................................... 2-10

C. FINAL ADJUSTMENTS ................................................................................................................................... 2-15 1. LIMIT SWITCH ADJUSTMENTS ............................................................................................................... 2-15 2. ROLLSTOP (PLATFORM TILT) ADJUSTMENT ....................................................................................... 2-16 3. ADJUSTMENT OF PLATFORM FOLDING LINKAGE .............................................................................. 2-17 4. PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT ........................................................... 2-18

D. VERIFY INSTALLATION .................................................................................................................................. 2-20 E. CUSTOMER ORIENTATION ........................................................................................................................... 2-20

III. MAINTENANCE AND REPAIR ................................................................................................................................ 3-1 A. LUBRICATION ................................................................................................................................................... 3-1 B. CLEANING ......................................................................................................................................................... 3-2 C. MAINTENANCE SCHEDULE ............................................................................................................................. 3-2 D. TROUBLESHOOTING ....................................................................................................................................... 3-4

1. INTERLOCK INDICATOR DIAGNOSTICS ................................................................................................. 3-4 2. LIFT TROUBLESHOOTING ........................................................................................................................ 3-5

E. HYDRAULIC CIRCUIT DIAGRAM ..................................................................................................................... 3-6 F. ELECTRICAL WIRING DIAGRAM ..................................................................................................................... 3-7

1. DIAGRAM LEGEND .................................................................................................................................... 3-7 2. K-SERIES LIMIT SWITCH STATES ........................................................................................................... 3-8 3. WIRING DIAGRAM ...................................................................................................................................... 3-9

IV. SPARE PARTS ........................................................................................................................................................ 4-1 FIGURE 4-1 HYDRAULIC POWER UNIT ...................................................................................................... 4-2 FIGURE 4-2 HYDRAULIC SYSTEM .............................................................................................................. 4-6 FIGURE 4-3 ELECTRICAL SYSTEM ............................................................................................................. 4-8 FIGURE 4-4 PENDANT ................................................................................................................................ 4-10 FIGURE 4-5 FOLDING PLATFORM ASSY, K1132 ..................................................................................... 4-12 FIGURE 4-6 FOLDING PLATFORM ASSY, K1200 ..................................................................................... 4-14 FIGURE 4-7 FOLDING PLATFORM ASSY, K1203 ..................................................................................... 4-16 FIGURE 4-8 FOLDING PLATFORM ASSY, K1205 ..................................................................................... 4-18 FIGURE 4-9 FOLDING PLATFORM ASSY, K2003 ..................................................................................... 4-20 FIGURE 4-10 FOLDING PLATFORM ASSY, K2005 ..................................................................................... 4-22 FIGURE 4-11 FOLDING PLATFORM ASSY, K5005 ..................................................................................... 4-24 FIGURE 4-12 TRAVELLING FRAME ............................................................................................................. 4-26 FIGURE 4-13 PINCH POINT SHIELDS ......................................................................................................... 4-30 FIGURE 4-14 HANDRAIL ASSEMBLIES ....................................................................................................... 4-32 FIGURE 4-15 ADA HANDRAIL ASSEMBLIES .............................................................................................. 4-34 APPENDIX 1 K-SERIES LIFT SPECIFICATIONS ........................................................................................ 4-36

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INTRODUCTIONMARCH 2011

32DSS102.D.1

K-SERIES SERVICE MANUAL I. INTRODUCTION

he RICON KlearVue™ Series wheelchair lift provides wheelchair access to vans and buses. The patented movement provides smooth, safe entry and exit, and can lift up to 800 pounds (354 kilograms). The platform is raised with a powerful electro-hydraulic pump. The pump has a built-in manual backup pump, so that it can be

raised or lowered manually.

By using the lift control switches, the platform is unfolded from the vehicle (deployed). The passenger boards the large non-skid platform and the operator uses the control switches to gently lower the platform to the ground. After the pas-senger departs, the platform is raised and folded into the vehicle (stowed). The lift platform splits and folds horizontally when stowed. This manual contains operation and maintenance instructions and a troubleshooting guide for the lift. It is important to user safety that the lift operators be completely familiar with the Operating Instructions chapter of the operator manual (32DSS101). Once the lift is installed, it is very important that the lift be properly maintained by following the Ricon rec-ommended cleaning, lubrication, and inspection instructions. If there are questions about this manual, or additional copies are needed, please contact Ricon Product Support at one of the following locations:

Ricon Corporation 7900 Nelson Road Panorama City, CA 91402 .................................................................................................... (818) 267-3000 Outside (818) Area Code ...................................................................................................... (800) 322-2884 World Wide Website ................................................................................................... www.riconcorp.com

Ricon U.K. Ltd. Littlemoss Business Park, Littlemoss Road Droylsden, Manchester

United Kingdom, M43 7EF ............................................................................................ (+44) 161 301 6000

T

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INTRODUCTION MARCH 2011

32DSS102.D.1


RICON CORPORATION FIVE-YEAR LIMITED WARRANTY

Ricon Corporation (Ricon) warrants to the original purchaser of this product that Ricon will repair or replace at its option any parts that fail because of defective material or workmanship as follows: • Repair or replace parts for a period of one year starting from the date of purchase. A complete list of parts

covered by this warranty can be obtained from an authorized Ricon dealer or qualified service technician. • Labor costs for specified parts replaced under this warranty for a period of one year from the date put into

service. A Ricon rate schedule determines parts covered and labor allowed. • Repair or replace lift power train parts for a period of five years from date of purchase. A complete list of

parts covered can be obtained from your authorized Ricon dealer or qualified service technician.

If You Need to Return a Product: Return this Ricon product to your installing dealer or to Ricon. Please give as much advance notice as possible, and allow a reasonable amount of time for repairs.

If you are traveling: All authorized Ricon dealers honor this warranty. Consult the telephone directory or call our Product Support department for the name of the nearest authorized Ricon dealer.

This Warranty Does Not Cover: • Malfunction or damage to product parts caused by accident, misuse, lack of proper maintenance, neglect,

improper adjustment, modification, alteration, the mechanical condition of the vehicle, road hazards, over-loading, failure to follow operating instructions, or acts of nature (i.e., weather, lightning, flood).

NOTE: Ricon recommends this product be inspected by an authorized Ricon dealer or qualified service techni-cian once every six months or sooner, if necessary. Any required maintenance or repair should be performed at that time.

This Warranty Is Void If:

WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS. ANY MODIFICATION OF THIS PRODUCT CAN BE DANGEROUS.

• The product has been installed or maintained by someone other than a Ricon dealer or a qualified service technician.

• The product has been modified or altered in any respect from its original design without written authorization by Ricon.

Ricon disclaims liability for any personal injury or property damage that results from operation of a Ricon product that has been modified from the original Ricon design. No person or company is authorized to change the design of this Ricon product without written authorization by Ricon. Ricon's obligation under this warranty is exclusively limited to the repair or exchange of parts that fail within the applicable warranty period. Ricon assumes no responsibility for expenses or damages, including incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Important: The warranty registration card must be completed and returned to Ricon within twenty days after installation of this Ricon product for the warranty to be valid. The warranty is not trans-ferable. The warranty gives specific legal rights. There may be other rights that vary from state to state.

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32DSS102.D.1

K-SERIES SERVICE MANUAL A. SERVICE TECHNICIAN INFORMATION

Because of the specialized nature of this product, Ricon does not sell directly to the user. Instead, the product is distributed through the woldwide network of authorized Ricon dealer or qualified Service Technicians, who perform the actual installation. When the product is received, unpack the product and check for freight damage. Claims for any damage

should be made to the carrier immediately. Be sure the installation kit contains all the items listed on the kit packing list. Please report any missing items

Immediately to the Ricon Product Support Document. The warranty and owner’s registration cards must be completed and returned to Ricon within 20 days to validate the warranty. NOTE: The Sales or Service Personnel must review the Warranty and the Operator Manual with the user to be

certain that they understand how to safely operate the product. Instruct the user to follow the operating instructions without exception.

B. GENERAL SAFETY PRECAUTIONS

The following general safety precautions must be followed during installation, operation, service, and maintenance: • Under no circumstances should installation, maintenance, repair, and adjustments be attempted without the

immediate presence of a person capable of rendering aid. • An injury, no matter how slight, must be attended to. Administer first aid or seek medical attention immediately. • Protective eyeshields and appropriate clothing should be worn at all times. • To avoid injury, exercise caution when operating lift and be certain that hands, feet, legs, and clothing are not in

the path of platform movement. • Batteries contain acid that can burn. If acid comes in contact with skin, immediately flush affected area with wa-

ter and wash with soap. • Always work in a properly ventilated area. Do not smoke or use an open flame near battery. • Do not lay anything metallic on top of battery. • Check under vehicle before drilling to avoid drilling into frame, subframe members, wiring, hydraulic lines, fuel

lines, fuel tank, etc. • Read and thoroughly understand the operating instructions before operating lift. • Inspect the lift before each use. If an unsafe condition, unusual noises or movements exist, do not use lift until

the problem is corrected. • Never load or stand on the platform until the installation is complete. Upon completion of installation, test load

the lift mounting integrity at 125% of its rated load capacity. • Stand clear of doors and platform and keep others clear during operation. • The product requires regular maintenance. A thorough inspection is recommended at least every six months.

The lift must always be maintained at the highest level of performance.

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32DSS102.D.1


C. PRODUCT TERMINOLOGY The references used throughout this manual are illustrated in Figure 1-1 and defined in Table 1-1. Refer to Chap-ter IV for more details.

FIGU

RE 1-1: K

LEAR

VUE LIFT R

EFEREN

CES

CO

NTR

OL P

EN

DA

NT

LEFT

RIG

HT

TOP

AND

BO

TTOM

AR

MS

REA

R

BA

SE

PLA

TE A

SS

EM

BLY

MA

NU

AL B

AC

KU

P

PO

WE

R U

NIT

HYD

RA

ULIC

BR

IDG

EP

LATE

FRO

NT

FRO

NT

FRO

NT

OC

CU

PA

NT

PLA

TFOR

M

HA

ND

RA

IL

VE

RTIC

AL A

RM

PLA

TFOR

M S

EC

TION

PU

MP H

AN

DLE

CY

LIND

ER

HY

DR

AU

LIC

RE

STR

AIN

T B

ELT

RO

LLSTO

P

PLA

TFOR

M S

EC

TION

RE

AR

FOLD

ING

LINK

AG

EPLA

TFOR

MH

ING

ES

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32DSS102.D.1


TABLE 1-1: KLEARVUE SERIES WHEELCHAIR LIFT TERMINOLOGY NAME DESCRIPTION Left Lift references when installation is viewed from outside of vehicle. Right Front Rear

Top and bottom arms (left/right)

Pair of parallel links connecting vertical arm to base plate assembly.

Vertical arm (left/right)

Connects platform to top and bottom arms.

Handrail (left/right)

Provides a handhold for platform occupant.

Occupant restraint belt (K-2005 ADA model)

Electronically interlocked safety belt that helps to prevent a wheelchair from moving off of platform. Lift will not operate unless belt is properly engaged.

Front rollstop Front barrier prevents wheelchair from slowly or inadvertently rolling off of platform during lift operation.

Front platform section Portion of platform that unfolds during “deploy” operation and folds dur-ing “stow” operation.

Rear platform section Fixed portion of platform with hinges along its front edge that front sec-tion pivots on.

Platform folding linkage Folds front platform section as platform is stowed. Platform hinges Three hinges welded to bottom side of platform; join front and rear plat-

form sections together. Bridgeplate

(inboard rollstop) Plate that bridges gap between platform and lift baseplate when plat-form is at floor level. Also acts as a rear rollstop when platform is in motion.

Hydraulic cylinder (left/right)

Telescoping steel tube, which converts hydraulic pressure into lifting force.

Hydraulic power unit Contains electric motor driven pump that produces hydraulic pressure to raise and fold lift, and a pressure release valve to unfold and lower it.

Control pendant Hand-held device used to control the lift operating functions. Manual backup pump

handle Used to operate manual back-up pump.

Baseplate assembly Assembly that is securely bolted to the vehicle floor.

END OF TABLE

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32DSS102.D.1



2 - 132DSS102.D.1

INSTALLATIONMARCH 2011 K-SERIES SERVICE MANUAL

II. INSTALLATION his chapter contains information for installing the RICON KlearVue Series platform wheelchair lift into most vans and buses, although custom installations are also possible in other types of vehicles. Due to the wide range of applications of lift, specific information for every possible application is not available. The following general proce-

dures will apply to most installations. Contact Ricon Product Support for instruction about installations not covered. To install lift, refer to following sections and perform procedures carefully and in the order they are presented. Be certain that installation instructions are followed exactly and do not eliminate any steps or modify product.

A. MECHANICAL INSTALLATION 1. LIFT LOCATION The installation surface must be flat and level. It is recommended that the lift be installed on a ½” minimum, high-grade plywood sub-floor. However, this additional installation height may not be acceptable in cases where over-head clearance is limited. Be certain to check for proper travel clearance through the doorway.

a. With doors fully open, place/position lift in vehicle doorway as close as possible to door, with lift’s baseplate assembly parallel to side of vehicle.

b. Be sure to allow a distance of ¾”, if possible, between door and the part of lift closest to it. Adjust lift’s left and right-side locations to accommodate subframe members.

c. Verify proper clearance of door frame, passenger seats, and outer edge of vehicle floor and possible inter-ference with wires, fluid lines, subframe members, etc.

2. LIFT INSTALLATION GUIDELINES The mounting of lift is a very important step. Lift performance can be greatly affected by improper mounting and/or fastening of lift. Although fastening details may vary from one vehicle to the next, some general principals always apply: ♦ Be certain that all mounting screws are properly installed and tightened. Screws used to fasten baseplate as-

sembly to vehicle floor must be SAE Grade 5, or greater, and torqued to 28 ft. lbs, dry. ♦ Keep in mind that the most important screws are those at the rear of the lift, since they retain most of the load.

CAUTION Refer to Figure 2-1. Improper fastening sequence or torquing of screws can result in a warped or bowed baseplate, which would cause platform to operate unevenly.

T

CORRECT BOWED UP

TIGHTEN HERE

LOOSEN HERE TIGHTEN HERE

LOOSEN HERE

BOWED DOWN

FIGURE 2-1: BASEPLATE WARPAGE

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INSTALLATION MARCH 2011

32DSS102.D.1


♦ Refer to Figure 2-2. On Ford van installations, clamping bars must be used to help distribute floor loading and should only be cut if needed to clear a subframe member. Use the flange of the subframe member as a sup-port for the clamping bar.

3. LIFT INSTALLATION INTO VANS a. Refer to Figure 2-3. Using four 1” x 3/8” screws, 3/8” washers, 3/8” lock washers and 3/8” hex nuts, as-

semble two bracket assembly kits. NOTE: The top bracket must overlap bottom bracket, and both slots must face outward.

b. Position and adjust height of both bracket assemblies so that top bracket is level with vehicle floor. Tighten bracket assembly screws.

c. Be certain that lift is fully closed with handrails folded tight against vertical arms. If necessary, use manual pump.

WARNING LIFT WEIGHT IS APPROXIMATELY 350-375 LBS. USE GREAT CARE WHEN POSITIONING. DO NOT POSITION ALONE.

d. Refer to Figure 2-4 on following page. With doors fully open, position lift in vehicle doorway so that the back is supported by vehicle floor and front is supported by both bracket assemblies.

FIGURE 2-2: FORD VAN CLAMPING BAR ARRANGEMENT

FIGURE 2-3: STEPWELL BRACKET

2 - 332DSS102.D.1


e. Adjust Base Assembly: NOTE: If Ricon power door operators are used, install them first. They can influence the location of the lift.

• Be certain baseplate assembly is parallel with vehicle floor. The baseplate assembly may be slightly offset in door opening to provide proper clearance for passenger seats.

CAUTION Check vehicle before drilling. Do not drill into factory

wiring, hydraulic lines, fuel lines, fuel tank, etc.

f. Mark and drill holes: 1.) Refer to Figure 2-5. Mark and drill four 25/64” dia baseplate assembly mounting holes (1, 2, 3 and 4)

through vehicle floor. (On Dodge and GM vans, you must drill through vehicle floor and subframe.)

2.) Place four 8” x 3/8” carriage screws (4” x 3/8” screws on Ford vans) into holes to secure position. 3.) Refer to Figure 2-6. Align the top bracket holes 5, 6, 7 and 8 with baseplate assembly holes 5, 6, 7

and 8. Mark bracket assembly mounting holes 9, 10, 11, and 12 onto vehicle step.

FIGURE 2-4: BRACKET ASSEMBLY

FIGURE 2-5: VAN BASEPLATE HOLES

FIGURE 2-6: TOP BRACKET HOLES

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32DSS102.D.1


4.) Remove carriage screws installed in step 2 and carefully push lift back into vehicle interior. 5.) Drill ¼” dia holes through marked locations 9, 10, 11 and 12.

g. Fasten Bracket Assemblies/Lift: 1.) Using 1-1/2” x 5/16” sheet metal screws with 5/16” lock washers, secure lower brackets to vehicle step

holes 9 through 12. NOTE: Do not install screw in position 12 if it interferes with proper door operation.

2.) Reposition lift on brackets. Verify that surface supporting lift is free of debris. 3.) Reinsert four 8” x 3/8” carriage screws through mounting holes at rear of baseplate assembly, and in-

sert four 1-1/2” x 3/8” carriage screws through baseplate and bracket assemblies. Place 3/8” washers, lock washers, and nuts under bracket assemblies, and finger tighten nuts.

4.) On Dodge and GM vans, place four 4” x 4” plates, 3/8” washers, lock washers and hex nuts on 8” x 3/8” carriage screws under van and finger tighten. On Ford models, reinforce vehicle floor with clamping bars. They are to be bolted in positions 1, 2, 3 and 4 and run across width of baseplate towards center of van.

5.) Before tightening carriage screws, verify that lift is level with vehicle floor. Adjust bracket assembly screws if necessary.

6.) Tilting lift towards inside of van may hinder its initial unfolding. Install lift with its baseplate assembly as level as possible.

7.) Tightening carriage screws requires special care to keep baseplate assembly from warping when se-cured to vehicle floor. If baseplate assembly warps, the vertical arms will not be parallel. Corrections can be made by shimming at appropriate locations. Refer to Figure 2-5. To help prevent warping, tigh-ten the eight carriage screws (six on Dodge van with sliding door) to 28 ft-lbs in the following sequence:

DODGE WITH SWING DOORS, ALL FORD AND GM VANS: 2, 3, 6, 7, 1, 4, 5, 8

DODGE WITH SLIDING DOORS: 2, 3, 5, 8, 1, 4

NOTE: Vertical Arms must be parallel for proper operation. Adjust screws as required. Best results are ob-tained when lift is mounted on plywood. Shims, although best avoided, may be used if required.

8.) Refer to Figure 2-6. Make certain that holes 13 and 14 on front of each bracket assembly are drilled through and 5/16” screws are inserted to lock position of bracket assemblies.

4. LIFT INSTALLATION INTO BUSES Refer to Figure 2-7. Since clamping bars are used on most bus installations, they help distribute floor loading and should only be cut if needed to clear a subframe member. The flange of a subframe member must be used to sup-port clamping bar.

FIGURE 2-7: BUS CLAMPING BAR ARRANGEMENT

2 - 532DSS102.D.1


WARNING LIFT WEIGHT IS APPROXIMATELY 350-375 LBS. USE GREAT CARE WHEN POSITIONING. DO NOT POSITION ALONE.

a. Open doors fully. Position lift so that it is centered in vehicle doorway and setback 1½ “- 2” from edge of doorsill. The lift baseplate must be parallel to side of bus.

b. Turn manual pump release valve CCW and allow folded platform to fully settle on lift baseplate. Close doors and verify that no interference is present between lift and doors. Reposition lift, if necessary. Close pump release valve.

c. Refer to Figure 2-8. Mark and drill eight 25/64” baseplate assembly mounting holes (1 thru 8) through ve-hicle floor.

CAUTION Check vehicle before drilling. Do not drill into factory wiring, hydraulic lines, fuel lines, fuel tank, etc.

d. Fasten Lift: 1.) Insert eight 4” x 3/8” carriage screws through baseplate and vehicle floor.

2.) Install support tubes, 4 ea to screws underneath vehicle floor across baseplate, i.e., from 1 to 5, 2 to 6, etc, and secure lift to vehicle floor with 3/8” washers, lock washers and hex-nuts.

3.) Tightening carriage screws requires special care to keep baseplate assembly from warping when se-cured to vehicle floor. If baseplate assembly warps, vertical arms will not be parallel. Corrections can be made by shimming at appropriate locations. To help prevent warping, tighten the eight carriage screws to 28 ft-lbs in following sequence:

2, 3, 6, 7, 1, 4, 5, 8 NOTE: Vertical Arms must be parallel for proper operation. Adjust screws as required. Best results are ob-

tained when lift is mounted on plywood. Shims, although best avoided, may be used if required.

FIGURE 2-8: BUS BASEPLATE HOLES

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32DSS102.D.1


B. ELECTRICAL INSTALLATION

CAUTION • Do not route a wire while it is connected to the battery. • Route wires clear of moving parts, brake lines, and the exhaust system. Secure to the vehicle. • When routing an electrical wire through vehicle floor or walls, use a grommet to protect wires from chafing. • Check underside of vehicle before drilling to avoid damage to fuel lines, vent lines, brake lines, or wires.

FIGURE 2-9: ELECTRICAL INSTALLATION DIAGRAM

MAINBREAKER

4 AWG POWER CABLE:

#4 RING

SOLENOID

8 AMP CIRCUIT

30 AMP CIRCUIT BREAKER

SHORT CABLE, NOT TO EXCEED 12", CONNECTED BETWEEN BATTERY (OR MAIN POWER SOURCE) AND MAINCIRCUIT BREAKER

LONG CABLE CONNECTED BETWEENMAIN CIRCUIT BREAKER AND POSITIVETERMINAL OF SOLENOID

BATTERY

TERMINAL

TOP PUMP

BREAKER

90 AMP

BUS BAR

SIDE PUMPSOLENOID

18 AWG RED WIRE

CIRCUIT BREAKER AND POSITIVE(CONNECTED BETWEEN 30 AMP

TERMINAL OF SOLENOID)

CIRCUIT BREAKERS)BETWEEN 30 AND 8 AMP (JUMPER CONNECTED

10 AWG RED WIRE

4 AWG POWER CABLE:

BUS BAR

2 - 732DSS102.D.1

INSTALLATIONMARCH 2011 K-SERIES SERVICE MANUAL 1. INSTALL MAIN CIRCUIT BREAKER

a. Disconnect battery. Avoid heat sources. b. Mount main circuit breaker inside engine compartment as near to battery as possible (within 12 inches) to

minimize exposure of unprotected cable.

2. ROUTE/CONNECT MAIN POWER CABLE

WARNING CHECK UNDERSIDE OF VEHICLE BEFORE DRILLING TO AVOID DAMAGE TO FUEL LINES, VENT LINES, BRAKE LINES, OR ELECTRICAL WIRING.

NOTE: For applications where power cable is to pass through sheet metal, drill a ¾” hole and use wire clamp pro-vided. For applications where cable is to pass through plywood, drill a 1” hole and use black plastic grom-met provided.

a. Refer to Figure 2-10. Locate and drill hole through the vehicle floor near or under pump cover so power cable may reach positive pole of solenoid, the side opposite to where the solenoid is connected to the pump motor. The hole should be drilled so that it will be hidden by pump cover.

NOTE: Two circuit breakers, one 30 amp and one 90 amp, are provided for lift as circuit protection devices. What-ever circuit interface is supplied by the OEM, it should be capable of carrying the additional current used by lift.

b. Install ring terminals (supplied) to each end of 12” power cable, and also one ring terminal to one end, only, of long power cable using an appropriate crimp tool (such as Ricon P/N 26553.)

c. Connect end of the long 4 AWG power cable (with ring terminal) to main circuit breaker, then route power cable underneath vehicle floor and up through hole in floor.

WARNING VERIFY THAT VEHICLE PARTS DO NOT INTERFERE WITH POWER CABLE, OR ASSOCIATED WIRES, IN ANY WAY.

d. Be certain that power cable is secure. Secure power cable to pump assembly harness and to pump motor using cable ties. Avoid pinch points, exhaust system, moving parts, and brake lines.

FIGURE 2-10: POWER CABLE ACCESS HOLE

A

"B" :

32" PLATFORM WIDTH = 2.25"

30" PLATFORM WIDTH = 1.25"

"A" :

.75 DIA FOR FLOOR METAL

1.00 DIA FOR OTHER MATERIAL

1.88"

B

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32DSS102.D.1


e. Refer to Figure 2-11. Cut any excess wire from long cable, install remaining heavy ring terminal to unter-minated end of long cable, and to connect it to live side of solenoid. Be certain that red wire from main cir-cuit breaker (if applicable) is connected to positive solenoid pole.

f. Refer to Figure 2-12. Connect supplied RICON lift control pendant to lift and secure with supplied bracket and cable clamps.

NOTE: For applications where a hand-held control pendant is used, it is essential that strain relief be installed.

CAUTION Be sure that harness does not interfere with any moving

parts, or binds against any parts, or is pinched in any way.

g. Connect 12” cable from battery positive terminal to main breaker terminal closest to battery. h. Install wall portion of pendant dovetail clip in a convenient location near the lift.

FIGURE 2-12: CONTROL INTERFACE AND STRAIN RELIEF

PENDANT INTERFACE

INSTALL DOOR OPERATORINTERFACE JUMPER IF DOOROPERATOR IS NOT USED

STRAIN RELIEF

CABLE CLAMP

BRACKET

FIGURE 2-11: CABLE ROUTING

CABLE TIES

4 AWG POWER CABLE

VERTICAL SUPPORT

GROMMET ORCABLE CLAMP

2 - 932DSS102.D.1

INSTALLATIONMARCH 2011 K-SERIES SERVICE MANUAL 3. GROUND CONNECTIONS

a. 12VDC Systems 12VDC powered lifts can be chassis grounded and therefore do not require a separate ground cable connec-tion to battery. NOTE: If lift electrical system is grounded to chassis, the ground cable must be attached in a manner that

provides a reliable electrical connection. If cable is attached to an existing ground circuit, the circuit must be capable of conducting an additional 90 amps to the negative battery terminal.

b. 24VDC Systems 1.) Ricon recommends that a dedicated ground cable be used in 24VDC installations. A 4GA cable, or

heavier, must be used. 2.) Refer to Figure 2-13. The ground cable is routed from the negative stud (-) on pump motor to the neg-

ative battery terminal.

FIGURE 2-13: 24VDC WIRING

24V TOP SOLENOID

4GA POWER CABLEFROMCIRCUIT BREAKER

24V SIDE SOLENOID

4GA GROUND CABLETO

BATTERY TERMINAL GROUNDCONNECTION

GROUNDCONNECTION

SEENOTE

SEENOTE

NOTE: CONNECT THESE TERMINALS TOPIN 3 (WHITE) OF PUMP CONNECTOR.

2 - 10


32DSS102.D.1


4. RICON UNSUPPORTED INTERLOCK DEVICE INSTALLATION An interlock device can be installed that prevents operation of lift or vehicle when it is unsafe to do so. The interlock is supplied by the installing Ricon service technician and is not a Ricon product. Some interlock devices lock vehicle transmission in PARK when lift is deployed, or do not allow lift to be deployed unless vehicle transmission is in PARK and emergency brake is set. Other devices will stall vehicle’s engine if lift is deployed and emergency brake is released or transmission is shifted from PARK. There may be other types of in-terlock devices that disable lift or vehicle and prevent unsafe lift operating conditions. Because these devices are non-Ricon products, Ricon is not aware of all that are available. For this reason it is very important that interlock device be properly installed, such that it does not interfere with safe operation of lift or create an electrical or fire hazard. The installer should always be certain that none of the original equipment electrical circuit breakers, fuses, or sole-noids are bypassed, removed, or altered. Be sure no wires are left frayed or hanging loose after installation of the interlock device. If you have any questions about proper installation of these interlock devices, please contact our Product Support Department immediately. DO NOT OPERATE LIFT UNLESS YOU ARE CERTAIN THAT INTEGRITY OF LIFT’S ELECTRICAL CIRCUITS, AS DESIGNED, HAS BEEN MAINTAINED.

CAUTION Wiring attached directly to a battery’s positive terminal is not protected against short circuits. Wiring attached directly to a battery must be kept as short as possible (12” or less) and must be routed so that there is no risk of pinching. Wires for interlock circuit should be routed from an appropriately protected power source such as a dedicated accessory on an existing fuse panel.

Ricon recommends using one of three possible installation methods:

a. Interlock Method #1 (Signal interrupt, feed from lift) Refer to Figure 2-14. This method interrupts power to lift’s hand control pendant. It does not require additional circuit protection, but does require a modification to lift harness.

1.) Disconnect battery. 2.) Remove piggyback spade connector wire from OUTPUT side of 8 amp circuit breaker (refer to decal on

circuit breaker.) NOTE: The OUTPUT side of breaker must be used to avoid possibility of an electrical short.

3.) Connect female spade connector of interlock circuit provided by installer to OUTPUT side of 8 amp breaker using 16 AWG or larger wire.

NOTE: All connectors provided on interlock circuit must be fully insulated type. 4.) Cut piggyback connector from light assembly and female spade connector from signal power wire.

Strip both wires about ½” being careful not to nick connector. Crimp both wires in a single ¼” fully insu-lated female spade connector designed for use on 14-16 AWG wire.

5.) Connect male spade connector of interlock circuit to female spade connector added to harness in above step.

6.) Dress wires in such a way as to not allow rubbing or chafing of insulation, and so there is no strain at any terminals or body of light.

b. Interlock Method #2 (Signal interrupt, feed from vehicle) Refer to Figure 2-15. This method interrupts power between lift’s 8 amp breaker and vehicle’s battery. It re-quires circuit protection to be provided by installer.

1.) Disconnect battery. 2.) The cable leading to applicable circuit protection from battery must be at least 16 AWG or larger, and

must not exceed 12" in length. 3.) Connect INPUT side of interlock circuit to OUTPUT side of circuit protector using 16 AWG or larger

wire. 4.) If an optional 30 amp circuit breaker has been installed next to 8 amp breaker, completely remove 18

AWG wire connecting INPUT sides of 30 amp and 8 amp circuit breakers. To do this, the spade con-nector must be removed from 8 amp INPUT and 18 AWG wire must be cut as close as possible to 30 amp INPUT connector, since it is crimped to that connector along with a 10 AWG wire.

5.) Connect OUTPUT side of interlock circuit to INPUT side of lift’s 8 amp circuit breaker using 16 AWG or larger wire.

2 - 1132DSS102.D.1

INSTALLATIONMARCH 2011 K-SERIES SERVICE MANUAL 6.) Re-connect battery.

c. Interlock Method #3 (Power interrupt; preferred method) Refer to Figure 2-16. This method interrupts power between interlock’s solenoid and battery. This cuts all power to lift. It requires circuit protection to be supplied by installer.

1.) Disconnect battery. 2.) Disconnect 4 AWG power cable from main breaker at pump solenoid. 3.) Connect cable to one of terminal posts of interlock solenoid. 4.) Connect other terminal post of interlock solenoid to empty terminal post of pump solenoid using 4 AWG

wire. 5.) Connect circuit protector provided by installer (should be 8 amp, maximum) to main power cable com-

ing from battery (which should be disconnected at this time) using wire at least 16 AWG or larger, not to exceed 12” in length. Be sure that wiring cannot pinch or chafe.

6.) Connect OUTPUT side of circuit protector to INPUT side of interlock circuit provided by installer using 16 AWG or larger wire.

7.) Connect OUTPUT side of interlock circuit to coil terminal of solenoid using 16 AWG or larger wire. 8.) Be sure that interlock is properly grounded. If a separate grounding post is provided, connect a 16

AWG wire from ground post to a suitable chassis ground. If coil is grounded through body of solenoid, be sure that solenoid is mounted to a suitable chassis ground.

9.) Reconnect the battery.

2 - 12


32DSS102.D.1


FIGURE 2-14: INTERLOCK METHOD #1

8 AMP

SOLENOIDSIDE

CIRCUITINTERLOCK

BATTERY

16 AWG WIRE(MINIMUM SIZE)

PROVIDED BY INSTALLER

INTERLOCK

J553: CIRCUIT BREAKERSJ1292/SEC. 2.9: WIRE ASSEMBLYJ1292/SEC. 2.10/PARAGRAPH 2.10.1: CIRCUIT PROTECTION

INSTALLATION MUST CONFORM TO SAE SPECIFICATIONS:

CONNECTORMALE SPADE

FEMALE SPADE CONNECTOR(PREVIOUSLY CONNECTED TO

OUTPUT SIDE OF 8-AMP BREAKER)

TO CONTROL

TO INTERLOCKINDICATOR LIGHT

PENDANT

ALL INTERLOCK WIRING MUST BE16 AWG OR LARGER

CONNECTORFEMALE SPADE

WIRING IS PROPERLY SECURED.

ELECTRICAL CONNECTIONSARE INSULATED AND THAT

NOTE: VERIFY THAT ALL

FROM POSITIVE TERMINALOF SIDE SOLENOID

PROVIDED BY INSTALLERINTERLOCK ASSEMBLY

OUTPUT SIDEOF 8-AMP BREAKER

CIRCUIT

BREAKER

2 - 1332DSS102.D.1




WIRING IS PROPERLY SECURED.ARE INSULATED AND THATELECTRICAL CONNECTIONSNOTE: VERIFY THAT ALL

CIRCUIT

PROTECTION8A CIRCUIT

TO SIDE SOLENOID4 AWG POWER WIRE

+

BETWEEN 8 AMP AND 30 AMP CIRCUIT BREAKERS.* NOTE: REMOVE EXISTING 18 AWG JUMPER CONNECTED

8 AMP CIRCUITPROTECTIONMAIN BREAKER

90 AMP

8 AMP CIRCUIT BREAKER *TO INPUT SIDE OF

INTERLOCK

PROVIDED BY INSTALLERBATTERY

CIRCUIT

J1292/SEC. 2.9: WIRE ASSEMBLYJ1292/SEC. 2.10/PARAGRAPH 2.10.1: CIRCUIT PROTECTION

J553: CIRCUIT BREAKERSINSTALLATION MUST CONFORM TO SAE SPECIFICATIONS:

8 AMP CIRCUITBREAKER

SIDE SOLENOID

BATTERY

INTERLOCK

16 AWG WIRE(MINIMUM SIZE)

2 - 14


32DSS102.D.1



SOLENOID

INSTALLATION MUST CONFORM TO SAE SPECIFICATIONS:

J1292/SEC. 2.10/PARAGRAPH 2.10.1: CIRCUIT PROTECTIONJ1292/SEC. 2.9: WIRE ASSEMBLYJ553: CIRCUIT BREAKERS

WIRE TO PUMP SOLENOID4 AWG POWER

BATTERY

90 AMP


INTERLOCK

INTERLOCK

+8 AMP CIRCUIT

CIRCUIT

PROTECTION

AND POSITIVE TERMINAL

4 AWG POWER CABLE

ELECTRICAL CONNECTIONSARE INSULATED AND THATWIRING IS PROPERLY SECURED.

NOTE: VERIFY THAT ALL

SOLENOID

16 AWG (MINIMUMSIZE) WIRE

16 AWG (MINIMUMSIZE) WIRE

8 AMP CIRCUIT


90 AMPMAIN

BREAKER

4 AWG POWER CABLE(CONNECTED BETWEENMAIN CIRCUIT BREAKER

OF SOLENOID)

BATTERY

PROTECTION

INTERLOCK CIRCUIT

INTERLOCK

2 - 1532DSS102.D.1


C. FINAL ADJUSTMENTS 1. LIMIT SWITCH ADJUSTMENT For lift limit switch adjustment, refer to Figures 2-17, 2-18, and the following procedure. Contact the Ricon Product Support Department for assistance, if needed.

NOTE: To avoid operational “dead-spots”, adjust OUT CUTOFF SWITCH before UP cutoff switch. NOTE: When loosening adjustment screws, apply enough pressure to screw to move block instead of screw. (The block might stick if insufficient pressure is applied to screw).

a. Fully DEPLOY platform. b. Adjust UP CUTOFF ADJUSTMENT SCREW and OUT CUTOFF ADJUSTMENT SCREW 6-8 turns coun-

ter-clockwise and then push screws FORWARD. c. Cycle platform to STOW and DEPLOY. d. When in DEPLOY position, platform should stop at an angle and NOT even with vehicle floor. If not, turn

OUT CUTOFF ADJUSTMENT SCREW an additional 2-3 turns counter-clockwise, push screw forward, STOW and DEPLOY platform, then repeat this step.

e. Cycle platform to UP position.

FIGURE 2-18: KNUCKLE ACTUATOR SADDLE MINIMUM CLEARANCE

PARALLELARM

KNUCKLEACTUATOR

SADDLE

INBOARDROLLSTOP

1/8"

FIGURE 2-17: LIMIT SWITCH ADJUSTMENT DIAGRAM

2 - 16


32DSS102.D.1


f. When in UP position, platform should stop short of vehicle floor level. If not, turn UP CUTOFF ADJUSTMENT SCREW an additional 2-3 turns counter-clockwise, push screw forward, cycle platform DOWN then UP, then repeat this step.

g. Cycle platform to STOW and DEPLOY. h. Push and hold control pendant DEPLOY switch. Slowly turn UP CUTOFF ADJUSTMENT SCREW clock-

wise until platform “jogs” down to vehicle floor level. Make sure that clearance between knuckle actuator saddle and parallel arm is 1/8” minimum (distance may be ½” maximum and unequal from left or right arm), stop turning screw and release DEPLOY switch.

i. Cycle platform DOWN to ground level then UP until it stops. j. Push and hold pendant UP switch. Slowly turn UP CUTOFF ADJUSTMENT SCREW clockwise until plat-

form “jogs” up to vehicle floor level. Verify that clearance between knuckle actuator saddle and parallel arm is 1/8” minimum (distance may be ½” maximum and unequal from left or right arm), stop turning screw and release UP switch.

NOTE: If lift does not operate after 1-2 full turns of adjustment screw, cycle platform UP and DOWN (The UP CUTOFF SWITCH is less sensitive than OUT CUTOFF SWITCH.)

k. Cycle platform through all functions (DEPLOY, DOWN, UP, and STOW) to verify correct adjustment. Refer to Table 2-1, if necessary.

TABLE 2-1: LIMIT SWITCH ADJUSTMENT CHART COMPONENT SYMPTOM CORRECTIVE

ACTION ADJUSTMENT PROCEDURE

Fold cutoff actuator

Lift does not fold tightly.

Rotate collar counter-clockwise.

With lift fully folded (handrails should be folded tight against vertical arms), rotate actuator so that fold cutoff leg barely trips fold cutoff switch.

Pump runs con-tinuously.

Rotate collar clockwise.

Test lift. Pump should cutoff when lift is folded tight.

Up cutoff adjustment screw

Lift stops low. Adjust screw clockwise.

Adjust up cutoff switch so that lift stops just be-fore first knuckle actuator saddle or roller touches underside of lower parallel arm. (Saddle or roller should be about 1/8" from lower parallel arm.)

Lift stops high. Adjust screw counter-clockwise.

Out cutoff adjustment screw

Lift stops low. Adjust screw counter-clockwise.

Adjust lower limit switch so that lift stops just below "Up" cutoff described in above step. This will give the necessary overlap to avoid "dead" spots.

Lift stops high. Adjust screw clockwise.

END OF TABLE

2 - 1732DSS102.D.1

INSTALLATIONMARCH 2011 K-SERIES SERVICE MANUAL 2. PLATFORM TILT ADJUSTMENT The platform tilt adjustment is crucial for proper rollstop operation, but cannot be adjusted at the factory. Factors such as vehicle floor height, lift tilt angle, and stiffness of vehicle springs will vary installation geometry.

a. Deploy and lower the lift platform to a position halfway between vehicle floor level and ground level. b. Refer to Figure 2-19. Adjust the left and right platform setscrews to level platform. Turn setscrews clock-

wise to angle front end of platform upward, or counterclockwise to angle front end downward. NOTE: Evenly adjust set screws at both sides of platform to maintain platform level.

c. Lower the platform towards ground level. Stop lowering at the moment when the rollstop is fully open. The distance between the rear of platform and the ground should be ¾” to 1”.

d. Repeat steps a and b as required to achieve proper platform tilt. 3. ADJUSTMENT OF PLATFORM FOLDING LINKAGE The front portion of the platform is connected to the rear portion with a hinge. The front portion is folded with lin-kages located at the right and left sides of the platform. The length of the linkage might require adjustment after in-stallation of the lift or after disassembly of the platform. NOTE: Perform the PLATFORM TILT ADJUSTMENT procedure before adjusting the linkage.

a. Deploy and lower the platform to a position about halfway between floor level and ground level. b. Refer to Figure 2-20. Loosen the jam nuts (right and left sides) and use the adjusters to set the length of

the linkages so that the front and rear portions are in the same plane; the two surfaces of the platform por-tions must be flat without any apparent folding along the hinge. Verify that the tension of both linkages is the same by sighting along the outer edge of the platform (arrow in figure). Tighten jam nuts.

CAUTION Adjuster link of platform folding linkage must be replaced with Kit P/N 45453 if the wheel-chair lift baseplate is installed with a shim that will tilt the lift back more than 1/4-Inch.

FIGURE 2-19: PLATFORM SET SCREWS

SET SCREW

PLATFORM

JAM NUT

ADJUSTER

FOLDING LINKAGE

FIGURE 2-20: ADJUSTMENT HARDWARE FOR PLATFORM FOLDING LINKAGE

2 - 18


32DSS102.D.1


c. Lower platform until it settles on the ground. Verify that a slight amount of slack is present in both linkages. If either linkage is under tension, repeat steps a and b.

4. PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT (SERIAL NUMBERS 104,000 TO PRESENT)

Correct adjustment of this pressure switch is required to prevent platform from folding into vehicle when there is a load of 50 lbs, or more, on the platform.

a. Refer to Figure 2-21. Deploy and lower platform to ground. Place a 23Kg (50 lb.) load in center of platform and then raise platform to floor level. Press and hold STOW switch.

NOTE: Weight must be 23kg (50 lbs.) and placed 152mm (6 inches) from rear edge of platform mesh as shown in Figure 2-23.

FIGURE 2-23: 23KG (50 LBS.) WEIGHT PLACEMENT ON PLATFORM

b. Place a 152mm (6 in.) x 152mm (6 in.) x 305mm (12 in.), 23kg (50 lbs.) load on the rear, center portion of platform then stow platform by pressing and holding the STOW switch.

c. Refer to Figure 2-24. If an alternate weight is to be used, the center of the weight must be 152mm (6 in.) from the rear edge of the platform mesh.

RSM0003601

AP PLY 23KG (50 LB .) LOAD

NOTE: HA NDRA ILS NOT SHOW NFOR CLARITY.

KNUCKLE LINK

FIGURE 2-21: PRESSURE SWITCH TEST AT FLOOR LEVEL

2 - 1932DSS102.D.1


FIGURE 2-24: ALTERNATE 23KG (50 LB.) WEIGHT

d. The pressure switch is correctly set if pump motor shuts off when attempting to stow the lift, preventing inward movement of the platform.

e. The pressure switch is not correctly set if pump motor does NOT shut off and there is inward movement of the platform. Adjustment of the pressure switch will be required.

NOTE: If adjustment is necessary then pressure switch must be adjusted as shown in FIGURE 2-25. f. Refer to Figure 2-25. Remove the 1/4-20 x 1.00" set screw (with hex recess) from end of pressure

switch to gain access to adjustment screw. Save screw for reinstallation.

g. Turn the hydraulic pressure switch enclosure 1/8 of a turn counterclockwise (CCW), by hand to re-duce the pressure.

NOTE: Turn the hydraulic pressure switch enclosure clockwise (CW) to increase pressure and counterclockwise (CCW) to decrease pressure, by hand.

h. Stow platform and observe if the motor shuts off. i. If the motor does not shut off, turn the hydraulic pressure switch enclosure 1/8 of a turn counterclock-

wise (CCW), by hand to reduce the pressure. NOTE: The lift should NOT stow or have inward movement with the weight on the platform.

j. Repeat pressure switch adjustment as necessary to achieve correct setting. k. Tighten the locking set screw when the correct pressure setting is achieved.

RSM0005000

PRESSURE SWITCH(P/N 39399)

TURN CCW TO LOOSEN ANDADJUST PRESSURE

TURN CW TO TIGHTEN ANDADJUST PRESSURE

FIGURE 2-25: HYDRAULIC PUMP WITH PRESSURE SWITCH

2 - 20


32DSS102.D.1


D. VERIFY INSTALLATION • Verify there is no interference with operation of the lift by interior or exterior components. • The lift is designed to carry the weight of a wheelchair and its passenger. The vehicle structure must be ade-

quate to support all loads produced during lift operation, as well as forces incurred by motion of vehicle when driven.

• The lift must be test loaded to 125% of its rated 800 pound load capacity to verify integrity of installation.

CAUTION Do not operate lift during load test. The load test is intended to test lift installation mount-ing points, not lifting capacity. Remove test weight immediately after test. When test weight is placed on platform, the vehicle suspension will compress and vehicle will lean. If weighted platform touches ground, remove weight, raise platform, and retest.

1. Raise lift platform 2” – 6” above ground, place 1000 pounds in center of platform, then inspect lift mounting points. REMOVE TEST WEIGHT.

2. Run lift through several complete cycles while checking for proper operation. CUSTOMER ORIENTATION

IMPORTANT - Customer Orientation -

Ricon Sales or Service personnel must review the warranty and operator ma-nual with the customer to be certain customer understands how to safely oper-ate lift. Instruct customer to follow operating instructions without exception.

• Refer to Figure 2-23 on next page, and be certain that all decals are secure and located as shown. NOTE: The installing dealer must affix the Operating Instructions decal to vehicle in a location that is clearly visi-

ble to the lift operator.

2 - 2132DSS102.D.1



2 - 22


32DSS102.D.1


FIGURE 2-23: DECAL LOCATIONS AND PART NUMBERS

BEI UNUNTERBROCHENER WARNLICHT ANZEIGE IST WARTUNG ERFORDERLICH

MANTENIMIENTO ES REQUERIDO SI PERMANECE

CONTINUAMENTE ILUMINADO

MAINTENANCE REQUIRED IF CONTINUOUSLY ILLUMINATED

MAINTENANCE DOIT ETRE FAITE SI CETTE LUMIERE

RESTE ALLUMEE EN PERMANENCE

3 - 1

MAINTENANCE MARCH 2011

32DSS102.D.1


III. MAINTENANCE AND REPAIR egular maintenance of the Ricon KlearVue Series platform wheelchair lift is required to help optimize its perfor-mance and reduce the need for repairs. This chapter contains lubrication and cleaning instructions, a mainten-ance schedule, troubleshooting section, and maintenance diagrams.

CAUTION This Ricon product is highly specialized. Maintenance and repairs must be performed by an authorized Ricon dealer or qualified service technician using Ricon replacement parts.

A. LUBRICATION

CAUTION Do not lubricate motor or other electrical components. Lubrication of electrical components may collect dirt and debris, causing short circuits.

Lubrication should be performed at least every six months or sooner depending on usage. Refer to Figure 3-1 and the following Maintenance Schedule. Lubricate lift at points indicated with lubricants specified.

R

FIGURE 3-1: LIFT LUBRICATION POINTS

2

LUBRICATE WITH DRY LUBRICANT (GRAPHITE).LUBRICATE WITH PENETRATING OIL.1

2

DETAIL "B"

TORSION SPRINGS(BOTH SIDES)

HINGES3

3 LUBRICATE WITH COPPER-BASED ANTISEIZE LUBRICANT.

(UNDERSIDE)

1

"A"

1 (BOTH SIDES)TORSION SPRINGS

DETAIL "A"

"B"1 (BOTH SIDES)

KNUCKLE LINKS

1HINGE

2

NOTE:HANDRAILS AND PLATFORMMAY DIFFER FROM ILLUSTRATION.

GREASEFITTING

(BOTH SIDES)

3 - 2


32DSS102.D.1


B. CLEANING Regular cleaning with mild soap (i.e. hand soap, car wash liquid) and drying thoroughly will protect lift painted surfaces. Cleaning is especially important in areas where roads are salted in winter. Make sure that lift pivot points remain clear and clean prior to lubrication.

C. MAINTENANCE SCHEDULE Under normal operating conditions, maintenance inspections are required at least every six months (1750 cycles) and a thorough inspection should be performed at service intervals referenced in Table 3-1. Service should be increased un-der conditions of heavy use (more than 10 cycles per day.)

TABLE 3-1: MAINTENANCE SCHEDULE SERVICE

POINT ACTION TO PERFORM

DAILY SAFETY CHECK Overall condition

Listen for any abnormal noises as lift operates (i.e. grinding or binding noises).

Control pendant Check that control pendant is not damaged and cable connectors are tight. TWO-WEEK SAFETY CHECK

Overall condition

Listen for any abnormal noises as lift operates (i.e. grinding or binding noises). Inspect underside of vehicle to be certain nothing is out of the ordinary.

Electrical wiring Inspect electrical wiring for frayed wires, chaffed wires, loose connectors, etc. Vehicle interlock

Place vehicle in NON-INTERLOCK mode and attempt to operate lift.

Decals Verify that all lift decals are affixed properly, clearly visible and legible. Replace if necessary.Handrails Verify that all handrail fasteners are properly tightened. Lift mounting and support points

Verify that all lift mounting and support points are in proper order and free from damage.

Verify that all mounting screws are sufficiently tight.

Main lifting pivots

Verify all arm pins are installed properly, free from damage, and locked in position.

Platform and platform attachment points

Verify platform operates without binding during lift functions.

Bridgeplate Verify that bridgeplate operates without binding during lift functions. Verify that bridgeplate deploys fully when platform stops at vehicle floor level. Verify bridgeplate rests flat against baseplate.

Platform rollstop

Verify that rollstop opens completely, without binding, when platform contacts ground..

Hydraulic power unit

Check for visible hydraulic fluid leakage. Verify backup pump manual release valve is lightly closed.

3 - 3


32DSS102.D.1


SIX-MONTH SERVICE CHECK (or @ 1750 cycles of operation)

Handrails Verify that all handrail fasteners are properly tightened. Cleaning and lubrication

Clean lift with a mild soap and wipe dry. Rub down all surfaces with a light oil using a soft cloth to avoid rusting of material. Wipe away excess oil.

Following directions on container, spray lubricants specified in Lift Lubrication Points figure at points prescribed. Wipe excess lubricant from surrounding areas.

Hydraulic power unit

CAUTION

Do not add fluid until platform is lowered to ground level. Adding fluid while platform is ele-vated will cause reservoir to overflow when platform is lowered. With platform at ground level, be certain that pump hydraulic fluid level is at FULL level. Add only Texaco hydraulic fluid or equivalent U.S. mil spec H5606G fluid, as necessary.

CAUTION This safety check must be performed by an authorized Ricon dealer or qualified service technician.

ANNUAL SAFETY CHECK (or @ 3500 cycles of operation) Hydraulic cylinder, hoses, and fittings

Check hydraulic clinder for evidence of leaks. Inspect hydraulic hoses for damage. Verify that all fittings are tightly secured.

END OF TABLE

3 - 4


32DSS102.D.1


D. TROUBLESHOOTING The troubleshooting guides are designed to provide logical starting points to locate general problems that could occur with lift. However, not all possible problems or combinations of problems are listed. For troubleshooting lift, refer to Tables 3-2 and 3-3. The guides do not incorporate routine safety precautions or preliminary procedures and assume that vehicle battery is fully charged and battery terminals/connectors are clean and tight.

WARNING THE TROUBLESHOOTING GUIDES DO NOT INCORPORATE ROUTINE SAFETY PRECAUTIONS OR PRELIMINARY PROCEDURES. DURING THE RICON WARRANTY PERIOD ONLY A TRAINED, AUTHORIZED RICON DEALER OR QUALIFIED SERVICE TECHNICIAN CAN PERFORM TROUBLESHOOTING. AFTER THE WARRANTY PERIOD, IT IS RECOMMENDED THAT TROUBLESHOOTING CONTINUE TO BE PERFORMED BY AN AUTHORIZED RICON DEALER OR QUALIFIED SERVICE TECHNICIAN.

1. INTERLOCK INDICATOR DIAGNOSTICS The purpose of a vehicle interlock system is to prevent operation of lift if an unsafe condition is present. When vehicle interlock systems are interfaced with lift circuitry, the interlock indicator shows whether or not interlock is providing power to lift, or not. It does not indicate proper operation of the interlock. The light is in-terfaced with the electrical system so that no matter which interlock system/method is used, the light will be ON when interlock allows electrical power to lift and OFF when interlock has disabled power to lift. When there is no interlock system installed, the light stays illuminated at all times. A light-assembly is installed in the position where door operator circuit breaker would normally be mounted on all lift assemblies without optional door operator. The light indicates power is supplied to signal portion of electrical system, and will aid in diagnosing electrical problems.

TABLE 3-2: INTERLOCK INDICATOR TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE

Light is not lit, lift does not operate.

Control system circuit breaker is tripped.

Interlock system is not allowing power to lift due to an unsafe condition or a faulty interlock.

Light is not lit, lift operates.

Light needs to be replaced.

Light is lit, lift works in an unsafe condition.

Interlock is not functioning.

Light is lit, lift does not operate.

There is a problem with electrical system, either with power or signal side. Both will have to be checked, but start with power side since it is less complicated.

END OF TABLE

3 - 5


32DSS102.D.1


2. LIFT TROUBLESHOOTING

TABLE 3-3: LIFT OPERATIONAL TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY

Hydraulic fluid leaks Loose hydraulic fitting. Make sure fitting is PROPERLY tightened.

Hydraulic component defective.

Discontinue use of lift until repairs are made by an authorized Ricon dealer or qualified service technician.

Rollstop does not open Obstruction of rollstop release latch.

Raise lift and remove obstruction.

Lift functions Abnormal operation.

Obstruction in lifting frame.

Remove obstruction and check for any damage

Backup pump manual release valve OPEN.

Turn manual release valve CLOCKWISE until lightly-snug.

Hydraulic fluid may be low.

While platform is at GROUND LEVEL, be cer-tain that pump hydraulic fluid level is maintained at required FULL level. Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U.S. mil spec H5606G fluid.

Air may be trapped in hydraulic system.

Purge hydraulic system by operating lift through its maximum range of travel for at least four complete cycles. (For vehicles that do not use full travel of lift, the maximum range of travel is accomplished by raising vehicle on a service hoist or ramp.)

No operation.

Control System Circuit Breaker tripped.

Reset circuit breaker.

Backup pump manual release valve OPEN.

Turn manual release valve CLOCKWISE until lightly-snug.

Hydraulic hose or fit-ting leak.

Contact an authorized Ricon dealer or qualified service technician for repair.

Hydraulic fluid may be low.

While platform is at GROUND LEVEL, be cer-tain that pump hydraulic fluid level is maintained at required FULL level. Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U.S. mil spec H5606G fluid.

Air may be trapped in hydraulic system.

Purge hydraulic system by operating lift through its maximum range of travel for at least four complete cycles. (For vehicles that do not use full travel of lift, the maximum range of travel is accomplished by raising vehicle on a service hoist or ramp.)

END OF TABLE

3 - 6


32DSS102.D.1


E. HYDRAULIC CIRCUIT DIAGRAM

FIGURE 3-2: K-SERIES HYDRAULIC CIRCUIT DIAGRAM

3 - 7


32DSS102.D.1


F. ELECTRICAL WIRING DIAGRAMS 1. DIAGRAM LEGENDS

a. Wire Color Codes

TABLE 3-4: WIRE COLOR CODES LETTER COLOR LETTER COLOR

BK Black R Red BL Blue VI Violet BR Brown GY Gray GN Green W White O Orange Y Yellow

END OF TABLE

b. Electrical Connector Description Refer to Figure 3-3. The standard electrical connectors, used by Ricon are Molex .062” Series. These connec-tors have terminal numbers molded onto the back; use these numbers and colors to identify wires.

c. Diagram Labels

FIGURE 3-3: MOLEX CONNECTORS

FIGURE 3-4: DIAGRAM LABEL CHART

3 - 8


32DSS102.D.1


d. Electrical Symbols

2. K-SERIES LIMIT SWITCH STATES Refer to Figure 3-6. The limit switch actuation diagram shows state of all limit switches as platform travels from ful-ly closed, to vehicle floor level, and to ground level. The solid ( ) line indicates normally CLOSED portion of switch is operational, while the two thin lines (=) indicates normally OPEN portion of switch is operational. The dot-ted lines (ggg) are used to show switch states beyond normal travel boundaries of platform. This is useful in show-ing the operation of switches which change states at folded or ground level positions. For proper operation of lift, the switch actuations must overlap as shown.

FIGURE 3-6: LIMIT SWITCH ACTUATION DIAGRAM

3. WIRING DIAGRAMS Refer to following pages.

FIGURE 3-5: ELECTRICAL WIRING DIAGRAM SYMBOLS

3 - 9


32DSS102.D.1


FIGURE 3-7: WIRING DIAGRAM FOR LIFT WITH DOOR OPERATOR

3 - 10


32DSS102.D.1


FIGURE 3-8: WIRING DIAGRAM FOR LIFT WITHOUT DOOR OPERATOR

4 - 1

SPARE PARTSMARCH 2011

32DSS102.D.1

K-SERIES SERVICE MANUAL IV. SPARE PARTS

his chapter contains parts diagrams and parts list for the Ricon K-series (KlearVue) Wheelchair Lift. The ex-ploded views of major lift assemblies show individual, or kit components, referenced by numbers. On the asso-ciated lists are the reference numbers, part descriptions, quantities used, and Ricon part numbers. For part num-

bers of lift decals, refer to the “Decal Locations and Part Numbers” figure at the end of Chapter II of this manual. NOTE: To order a part: locate the part or assembly on an exploded view, note its reference number, find this number

on the associated parts list (following page), and order the part number in the far right column. Most kits con-tain a single part (plus hardware). Therefore, you may need to order more than one kit if the part is used more than once on a major assembly.

NOTE: Some major lift components that are typically painted gray may also be produced in other colors, such as red, yellow, blue, black, and white. These components include the platform assembly, handrails, vertical arms, top and bottom arms, and baseplate assembly. These colored components are available from Ricon as spare parts.

DIAGRAM PAGE FIGURE 4-1 HYDRAULIC POWER UNIT ............................................................................................................ …4-2 FIGURE 4-2 HYDRAULIC SYSTEM ........................................................................................................................ 4-6 FIGURE 4-3 ELECTRICAL SYSTEM ...................................................................................................................... 4-8 FIGURE 4-4 PENDANT ......................................................................................................................................... 4-10 FIGURE 4-5 FOLDING PLATFORM ASSEMBLY, K1132 ..................................................................................... 4-12 FIGURE 4-6 FOLDING PLATFORM ASSEMBLY, K1200 ..................................................................................... 4-14 FIGURE 4-7 FOLDING PLATFORM ASSEMBLY, K1203 ..................................................................................... 4-16 FIGURE 4-8 FOLDING PLATFORM ASSEMBLY, K1205 ..................................................................................... 4-18 FIGURE 4-9 FOLDING PLATFORM ASSEMBLY, K2003 ..................................................................................... 4-20 FIGURE 4-10 FOLDING PLATFORM ASSEMBLY, K2005 ..................................................................................... 4-22 FIGURE 4-11 FOLDING PLATFORM ASSEMBLY, K5005 ..................................................................................... 4-24 FIGURE 4-12 TRAVELLING FRAME ...................................................................................................................... 4-26 FIGURE 4-13 PINCH POINT SHIELDS ................................................................................................................... 4-30 FIGURE 4-14 HANDRAIL ASSEMBLIES ............................................................................................................... 4-32 FIGURE 4-15 ADA HANDRAIL ASSEMBLIES ........................................................................................................ 4-34 APPENDIX 1 K-SERIES LIFT SPECIFICATIONS .................................................................................................. 4-36

T

4 - 2

SPARE PARTS MARCH 2011

32DSS102.D.1


FIGURE 4-1: MONARCH HYDRAULIC POWER UNIT #1

DWG. SSX00001

DATE: 05/05/04

REV K

36

19

23

44

41

24

2

3

8

1

6

7

9

10

11

13

12

14

1622

1019

20

21

18

26

27

38

28

40

30

49

39

3233

34

35

37

42

43

15

17

25

45

4

5

29

31

4 - 3


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-1: MONARCH HYDRAULIC POWER UNIT

REF. DESCRIPTION QTY. PART NO. 1 SCREW, PAN HEAD, 10-24 X ½, SELF THREAD 3 28111T 2 KIT, SOLENOID, 12V, DPST, CONT DUTY 1 20668 3 SOLENOID, SPST, 24V 1 26449 4 HARNESS, PUMP, w-DOOR INTERLOCK, (S/N’s 32000-95999) 1 V2-ES-100 HARNESS, PUMP, w-DOOR INTERLOCK, (SN’s 96000 - present) 1 10069 5 HARNESS, PUMP, w/o DOOR INTERLOCK, (S/N’s 32000-95999) 1 V2-ES-150 HARNESS, PUMP, w/o DOOR INTERLOCK, (SN’s 96000 - present) 1 10335 6 NUT, NYLON INSERT, 10-24, (BAG OF 10) 3 13382 7 KIT,SOLENOID,12V,DBL POLE, w/HDWR 1 20670 KIT,SOLENOID,24V,DBL POLE, w/HDWR 1 20669 8 BUS BAR, MOTOR, SP SOLENOID, (S/N’s 52456-95999) (DISCONTINUED) 1 V2-ES-034 BUS BAR (SN 96000 - present) 1 10807 9 BUS BAR, MOTOR, DP SOLENOID, (S/N’s 32000-95999) (DISCONTINUED) 1 UV-ES-040 10 BUS BAR (S/Ns’ 96000 - present) 1 13087 11-1 MOTOR ASSY, 12V, 3", MONARCH PUMP (P/N V2-SH-115 DISCONTINUED) 1 14345 11-2 MOTOR ASSY, 24V, 3", MONARCH PUMP (P/N V2-SH-116 DISCONTINUED) 1 14346 11-3 MOTOR ASSY, 12V ISKRA (SN’s 96000 - present) (DISCONTINUED) 1 14332 MOTOR ASSY, w-BRACKET, 12V ISKRA 1 14345 11-4 MOTOR ASSY, 24V ISKRA (SN’s 96000 - present) (DISCONTINUED) 1 14333 MOTOR ASSY, w-BRACKET, 24V ISKRA 1 14346 12 FITTING ASSY, ELBOW, #4 STD THD X #4 JIC, w-HDWR 1 18235 13 DECELERATION VALVE ASSY 1 V2-SH-279 14 PLUG, 3/4-16 CAVITY, w-O-RING (DISCONTINUED) 2 V2-SH-001 15 KIT, PRESSURE SWITCH, W/INSTRUCTIONS (P/N 16640 SUPERSEDED) 1 42050 16 PLUG w/O-RING 1 V2-SH-182 17 LIGHT ASSY, INDICATOR, 12V (P/N 15207 DISCONTINUED) 1 35739 18-1 VALVE ASSY, POPPET, DELTROL, 12V 1 V2-SH-105 18-2 VALVE ASSY, POPPET, DELTROL, 24V (DISCONTINUED) 1 V2-SH-136 19 RESERVOIR, PUMP, PLASTIC w/DECAL & PLUG 1 30938 20 PLUG, BREATHER, RESERVOIR, 1 V2-SH-106 21 HOSE CLAMP 1 V2-SH-109 22-1 SPOOL VALVE ASSY, 12V, ADA APPLICATIONS 1 01176 22-2 SPOOL VALVE ASSY, 24V, ADA APPLICATIONS 1 01177 23 SEAL KIT, MANUAL BACK-UP PUMP 1 V2-SH-220 24 BACK-UP PUMP, MANUAL 1 V2-SH-210 25 FITTING ASSY, SNL, 1/4J X 1/4J, STEEL 1 VS-SH-06 26-1 CABLE CLAMP, 3/8", NYLON, (BAG OF 10) 1 18660 26-2 CABLE CLAMP, 3/16", NYLON, (BAG OF 10) 1 19798 26-3 CABLE CLAMP, 5/16", NYLON, (BAG OF 10) 1 19772 26-4 CABLE CLAMP, ½", NYLON, (BAG OF 10) 1 19774 27 CIRCUIT BREAKER, 8 AMP, w/HDWR & DECAL 1 V2-SH-005 28 CIRCUIT BREAKER, 30 AMP, w/HDWR 1 26510 29-1 BRACKET, SOLENOID MOUNTING (S/N’s 32000-95999) 1 V2-SH-127 29-2 BRACKET, SOLENOID ISKRA (S/N’s 96000 - present) 1 10507 30 HANDLE, MANUAL BACK-UP PUMP 1 V2-SH-111

4 - 4


32DSS102.D.1


REF. DESCRIPTION QTY. PART NO. 31 JUMPER, DPDT SOLENOID, BLK, 10GA, 5.0” 1 ELJ00121 32 JUMPER, DPDT SOLENOID, w/ISOLATED GROUND, BLK, 10GA, 5.5” 1 ELJ00122 33 JUMPER, DPDT SOLENOID, RED, 10GA, 5.5” 1 ELJ02055 34 JUMPER, DPDT SOLENOID, ORG, 18GA, 5.0” 1 ELJ03061 35 DIODE BLOCK ASSEMBLY 1 08232 36 PIN & RETAINING RING 2 V2-SH-017 37-1 KIT, PUMP MOTOR BRUSH SET (S/N’s 32000-95999) (DISCONTINUED) 1 V2-SH-115B 37-2 KIT, PUMP MOTOR BRUSH SET (S/N’s 96000 - present) 1 14334 38 DECAL, 8 AMP CIRCUIT BREAKER (DISCONTINUED) 1 26290 39 ADAPTER, .625 D-HOLE TO .484 ROUND 1 V2-ES-059 40 WASHER, FLAT, 7/16 (S/N’s 61878 - present) (BAG OF 10) 1 19716 41 BRACKET, TENSION LINK, MONARCH PUMP 1 V2-SH-149 42-1 JUMPER, SWITCH, PRESSURE, RH PUMP 1 15860 42-2 JUMPER, SWITCH, PRESSURE, LH PUMP 1 15861 43 DECAL, OIL LEVEL WARNING 1 32-10-154 44 SCREW, HEX RECESS HEAD, 1/4-20X2 3 28490 45 FITTING, SRT, 1/4J, STEEL 1 V2-SH-012 46** KIT, RETROFIT, 2nd SOLENOID, 12V 1 19068 47** KIT, RETROFIT, 2nd SOLENOID, 24V 1 19843 48** HARNESS, EXT, RH PUMP 1 V2-ES-155 49-1 LIGHT, LIFT ARMED INDICATOR, 12V (S/N’s 61878 - present) 1 UL-ES-034 49-2 LIGHT, LIFT ARMED INDICATOR, 24V (S/N’s 61878 - present) 1 V2-ES-016

** Item not shown

4 - 5


32DSS102.D.1



4 - 6


32DSS102.D.1


FIGURE 4-2: HYDRAULIC SYSTEM

29

2322

2120

19

1825

32

16

23

14

13

31

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#32

17

28

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ILD

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, HY

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32

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7

56

5

6

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1

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RIA

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. 320

00 -

PR

ES

EN

T

4 - 7


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-2: HYDRAULIC SYSTEM

REF DESCRIPTION QTY PART NO. 1 HANDLE, MANUAL BACKUP PUMP 1 V2-SH-111 2 KIT, TOOL CLIP, W/HDWR 2 19557 4-1 COVER, PUMP, RH 1 V2-CV-121 4-2 COVER, PUMP, LH (S/N’s 31000-31999 & 35000-present ) 1 V2-CV-220 5 SCREW, HEX HEAD, 5/16-18 X .625 (BAG OF 10) 3 14495 6 WASHER, FLAT, 5/16", SAE (BAG OF 10) 1 13350 7 HEX ROD, PUMP STANDOFF 2 V2-CV-015 8-1 HYDRAULIC PUMP, 12V, NOTOP, UV RES, 2KPSI 1 PM212002007 8-2 HYDRAULIC PUMP, 12V, W/INTLK & ANTIDRIFT (DISCONTINUED) 1 PM212090110 8-3 HYDRAULIC PUMP, 12V, COMMON BRKT (S/N's 31000 - 31999 & 35000 - present) 1 PM212090100 8-4 HYDRAULIC PUMP, 24V, COMMON BRKT (S/N's 31000 - 31999 & 35000 - present) 1 PM224110100 8-5 HYDRAULIC PUMP, 12V, COMMON BRKT (S/N's 32000 - 34999) 1 PM212090100 8-6 HYDRAULIC PUMP, 24V, COMMON BRKT (S/N's 32000 - 34999) 1 PM224110100 8-7 HYDRAULIC PUMP, 12V, COM BRKT, w/o INTLK, RH, DCL 1 PM212090308 8-8 HYDRAULIC PUMP, 24V, COM BRKT, w/o INTLK, RH, DCL 1 PM224100108 9 PLATE, PUMP COVER MOUNT 1 V2-AC-71 10 PLATE, PUMP MOUNTING 1 V2-AC-70 11 SCREW, FLAT HEAD, 5/16-18 X 3/4" (BAG OF 10) 2 14499 12 STUD, THREADED, 5/16-18 X 1.75" (BAG OF 10) 2 14500 13 CABLE TIE, 5.5”, BLACK (BAG OF 10) 2 25697 14 TUBE, POLYURETHANE, 6MM x 4MM, BLACK 9' 22-02-230 15-1 ADAPTOR, STRAIGHT, 1/4 NPT MALE (S/N’s 32000-63999) 2 V2-SH-84 15-2 ADAPTOR, # 6 SAE MALE X # 4 JIC MALE (S/N’s 64000 - present) 2 26591 16 FITTING, "L", MALE 10-32 X 1/4 BARB 2 V2-SH-16 17 KIT, CYLINDER REPAIR, W-PISTON ASSY, GLAND NUT, AND SEAL 2 21829 18 KIT, FLOW CNTRL VALVE, PRESSURE COMPENSATED, FIXED RATE (2/KIT)1 30968 19 SCREW, HEX RECESS HEAD, 1/4-20 X 1 (BAG OF 10) 4 14491 20 HOSE ASSY, 61" X 1/4 JIC X 1/4 JIC 1 V2-SH-009 21 HOSE ASSY, 26" X 1/4 JIC X 1/4 JIC 1 V2-SH-008 22 FITTING, RUN TEE, 1/4 JIC M-M-F 1 V2-SH-012 23 FITTING, "L", 1/4 JIC M-F SWIVEL 3 VS-SH-06 24 OIL, HYDRAULIC, TEXACO #15, MEETS MIL-H-5606G 1 GAL 20-16-051 25-1 CYLINDER ASSY, K-1100/1200 2 VS-SH-105 25-2 CYLINDER ASSY, K-2000 2 VT-SH-105 25-3 CYLINDER ASSY, K-5000 2 V5-SH-105 25-4 CYLINDER ASSY, K-55XX 2 30836 28 DECAL, MANUAL OPERATION (TOP, w/CB) 1 26214 29 GROMMET, CATERPILLAR, 3/16” 8.5" 26647 30 SPACER, CABLE, AND HOSE 2 25557 31 BUSHING, 3/4"ID X 3/8W 4 25381 32 GLAND NUT AND SEAL 2 13009

4 - 8


32DSS102.D.1


FIGURE 4-3: ELECTRICAL SYSTEM

4 - 9


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-3: ELECTRICAL SYSTEM

REF DESCRIPTION QTY PART NO. 1-1 CAM, LIFT CONTROL w/SET SCREW (S/N’s 32000-62559) 1 V2-ES-99 1-2 CAM, LIFT CONTROL (S/N’s 62560 - present) 1 V2-AC-107 2 SWITCH, LIMIT, FOLD POWER CUTOFF 1 V2-ES-111 3 BLOCK, FOLD CUTOFF SWITCH OFFSET, 1/4" THICK 1 V2-ES-78 4 BLOCK, FOLD CUTOFF SWITCH OFFSET, 3/8" THICK 1 V2-ES-79 5 SPRING, RETAINING, UPPER AND LOWER SWITCH BLOCKS 1 V2-ES-95 6 SCREW, ROUND HEAD, 10-24 X 2" (ADJUSTING) (BAG OF 10) 2 14497 7 SPRING, COMPRESSION, .30 OD X 2.06L 2 V2-ES-93 8 ROLL PIN, .94 X 1.0 (TIMING PIN) (BAG OF 10) 1 14498 9 ROLL PIN, .94 X .50 (SWITCH BLOCK MOUNT) (BAG OF 10) 2 14496 10 SWITCH BLOCK ASSY, (UPPER & LOWER) 2 V2-ES-82 11-1 KIT, RETRO, CAM (V2-BU-89 SUPERSEDED) 1 01287 11-2 ACTUATOR, FOLD CUTOFF ( S/N’s 62560 - present) 1 V2-AC-089 12 SWITCH, LIMIT, FLOOR LEVEL POWER CUTOFF (UP & DOWN) 2 V2-ES-110 13 SOLENOID BRACKET COMPONENTS (for replacement parts, refer to hydraulic power unit parts list drawing) — — 13-1 CIRCUIT BREAKER, 8 AMP, BR8 (1908) 2 26401 14 KIT, LIMIT SWITCH BLOCK REPLACEMENT 2 V2-ES-61 18 SCREW, PAN HEAD, 4-40 X 1.25 (BAG OF 10) 2 15908 19 SCREW, PAN HEAD, 4-40 X .75 (BAG OF 10) 4 15909 20 NUT, HEX, 4-40, (BAG OF 10) 4 15903 21 ELECTRICAL HARNESS, MAIN, w/DOOR OPERATOR INTERCONNECT 1 V2-ES-051 22 ELECTRICAL HARNESS, MAIN, w/o DOOR OPERATOR INTERCONNECT 1 V2-ES-050 31 KIT, CIRCUIT BREAKER, MAIN (90a) 1 01010K 41 CLAMP, CABLE, 11/16‘’ (S/N’s 53168 - present) 1 255161 42 MS, 10-24 X ½ PHIL PAN, (BAG OF 10) 1 13304 43 PIN, EXTENSION FOLD CUTOFF (S/N’s 62560 - present) (BAG OF 10) 1 15914 44 MS 10-24 X 1 3/4 PHIL PAN (S/N’s 62560 - present) (BAG OF 10) 2 15915 45 MS 8-32 X 1 1/4 PHIL PAN (S/N’s 62560 - present) (BAG OF 10) 1 15906 46 NUT-HEX 8-32 NYLON INSERT (S/N’s 62560 - present) (BAG OF 10) 1 15907 47 COVER, ELEC SYSTEM 1 V2-CV-110

4 - 10


32DSS102.D.1


FIGURE 4-4: PENDANT

PE

ND

AN

T

1

2

4

3

6

5

5

7

8

10

11

912

4 - 11


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-4: PENDANT

REF DESCRIPTION QTY PART NO. 1 SPARE PARTS, STOW/DEPLOY BUTTON, K-SERIES 1 14731 2 SPARE PARTS, UP/DOWN BUTTON, K-SERIES 1 14732 3 SPARE PARTS, V-BRACKET, PLASTIC 1 14733 4 KIT, WALL MOUNT BRACKET, UNIVERSAL PENDANT 1 14709 5 KIT, CONTROL HARNESS STRAIN RELIEF, K-SERIES 1 01007 6-1 KIT, PENDANT, S-SERIES, 7 FT 1 14727 6-2 KIT, PENDANT, S-SERIES, COILED CORD 1 14728 6-3 KIT, PENDANT, S-SERIES, 10 FT 1 14729 6-4 KIT, PENDANT, S-SERIES, STEEL JACKETED CORD 1 14730 6-5 KIT, PENDANT, COIL CORD, FMVSS (33436 SUPERSEDED) 1 42968 7 KIT, PENDANT, OLD-STYLE (W/ROCKER SWITCH) 1 01008 8 KIT, CLIP, PENDANT, MALE W/RIVETS 1 28781 9 KIT, INSTL, PENDANT MTG CLIP 1 01118 10 FACEPLATE ASSY, PENDANT, SWITCH GD 1 V2-ES-035 11 SWITCH, SP ROCKER, ON-OFF-ON BLK 2 26455 12 HARNESS REPLACEMENT, 7FT CORD (for 01008 old style pendant, only) 1 V2-ES-024

4 - 12


32DSS102.D.1


FIGURE 4-5: FOLDING PLATFORM ASSEMBLY, K1132

1

36

7

8

910

2

11

1312

15 16

17

17

18

19

26

20

21

22

23

24

25

27

28

2930

3132

34

33

K-LIFT FO

LDIN

G P

LATFO

RM

, K1132

35

35

4

5

14

4 - 13


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-5: FOLDING PLATFORM ASSEMBLY, K1132

REF DESCRIPTION QTY PART NO. 1 KIT, PNEUMATIC SPRING W-BRACKETS & HDWR 2 21647 2 SAFETREAD, 25.5” X 2/75”, BLK 1 23047 3 ROD END ASSY, W/HDWR 1 29224 4 LINK ASSY 2 21645 5 KIT, LINK, REAR, 6.75”, W/HDWR (left & right included in kit) 1 29244 6 SHAFT, MAIN, 1” X 32.50 1 VS-PI-14 7 T-NUT, ¼-20X1/4, SST (BAG OF 10) 2 14485 8 TORSION BAR, LH 1 V3-SP-21 9 ROLLSTOP ACTUATOR, LH 1 V1-PF-003 10 ROLLSTOP 1 22280 11 PIN, CLEVIS, 5/16X1-1¼ (BAG OF 10) 2 19513 12 TORSION BAR, RH 1 V3-SP-22 13 ROLLSTOP ACTUATOR, RH 1 V1-PF-002 14 KIT, LINK ASSY (GREY) & BRKTS (GREY), SHORTARM (left & right included in kit) For serial numbers 169180 and above 1 32824 For serial numbers below 169180 1 23359 15 ROLLSTOP ASSY, INBOARD 1 V1-PF-212 16 CATCH, BASE LATCH 1 V2-AC-103 17 KIT, BRKTS, W/CAM FOLLOWER (left & right included in kit) For serial numbers 169180 and above 1 31247 For serial numbers below 169180 1 23386 18 LINK ASSY, FRONT PLATFORM 2 29222 19 WASHER, DELRIN, 1” ODX.38 ID, 0.031 THK (BAG OF 10) 8 25628 20 KIT, COLLAR, ROLLSTOP ACTUATOR, 6.25”, W/HDWR 1 28775 21 KIT, FLANGED BEARING, 1” ID, KIT OF 10 2 19579 22 BLOCK, PLATFORM LEVEL ADJ 2 VT-AH-142 23 SCREW, BUTTON HEAD, 5/16-18X ½, SST, BLK OX (BAG OF 10) 2 14484 24 SCREW, HEX HEAD, 5/16-18X 1 ½, GR5 (BAG OF 10) 2 14403 25 SETSCREW, ½-20X1¼, W/NYLON INSERT (BAG OF 10) 2 19704 26 KIT, HINGE, W/HDWR 3 14352 27 BUSHING, .392 ID, BRONZE 2 V2-BU-195 28 SCREW, BUTTON HEAD, 5/16-18X ¾, SST, BLK OX (BAG OF 10) 6 15983 29 WASHER, FLAT, .28X.62X.06 (BAG OF 10) 2 17504 30 BUSHING, STEEL, .25 ID X .32 OD X .19L 2 V2-BU-003 31 SPACER, .25ID X .40 ODX .2 2 UV-PF-839 32 NUT, W/NYLON INSERT, ¼-20 (BAG OF 10) 2 15919 33 NUT, W/NYLON INSERT, 5/16-18, SST (BAG OF 10) 9 14415 34 SCREW, HEX HEAD, ¼-20 X ¾, GR5 (BAG OF 10) 2 13308 35 SCREW, HEX HEAD, ¼-20 X ½, GR5 (BAG OF 10) 2 34518

4 - 14


32DSS102.D.1



35

1 2

34

14

17

7

89

10

11

12

13

15

16

6

18

5

5

K-L

IFT

FOLD

ING

PLA

TFO

RM

AS

SE

MB

LY, K

1200

17

14

19

20

21

2422

25

2627

28

2930 31

32

34

1

4 - 15


32DSS102.D.1


REF DESCRIPTION QTY PART NO. 1 KIT, PNEUMATIC SPRING, RETROFIT (left & right included in kit) 2 19318 2 SPRING, PNEUMATIC ASSIST 2 R5-SP-502 3 ROD END ASSY, W/HDWR 2 29224 4 KIT, LINK ASSY 2 19507 5 KIT, LINK ASSY, REAR FOLDING PLATFORM (left & right included in kit) 1 29242 6 MAIN SHAFT, 1” DIA X 36.50” 1 VT-PI-43 7 T-NUT, ¼-20, SST (BAG OF 10) 2 14485 8 TORSION SPRING, LH 1 V3-SP-21 9 ACTUATOR, ROLLSTOP, LH 1 V2-FL-95 10 ROLLSTOP ASSY, 4”X30” 1 V2-PF-160 11 PIN, CLEVIS, 5/16X1-1/4 (BAG OF 10) 2 19513 12 TORSION SPRING, RH 1 V3-SP-22 13 ACTUATOR, ROLLSTOP, RH 1 V2-FL-94 14 KIT, LINK (YEL) & BRKTS (GRAY), HIGH MOUNT (left & right included in kit) For serial numbers 169180 and above 1 31250 For serial numbers below 169180 1 23360 15 ROLLSTOP ASSY, INNER, 30” 1 V2-PF-141 16 CATCH, BASE LATCH 1 V2-AC-103 17 KIT, BRKTS (GRAY), HIGH MOUNT (left & right included in kit) For serial numbers 169180 and above 1 31251 For serial numbers below 169180 1 23339 18 LINK ASSY, FRONT PLATFORM 1 29222 19 WASHER, DELRIN, 1”ODX.38IDX.03 THK (BAG OF 10) 8 25628 20 KIT, COLLAR, ROLLSTOP ACTUATOR, 6.25”, W/HDWR 1 28775 21 KIT, FLANGED BEARING, 1” ID (KIT OF 10) 2 19579 22 BLOCK, PLATFORM LEVEL ADJ 2 VT-AH-142 23 SCREW, BUTTON HEAD, 5/16-18X1/2, SST, BLK OX (BAG OF 10) 2 14484 24 SCREW HEX HEAD, 5/16-18X 1½, GR5 (BAG OF 10)2 14403 25 SETSCREW, ½-20X1/4, W/NYLON INSERT (BAG OF 10) 2 19704 26 BUMPER, VHMW, .75DX.38T 2 V2-AC-027 27 SCREW, PANHEAD, #8TEK X ½ (BAG OF 10) 2 15961 28 SCREW, BUTTON HEAD, 5/16-18 X ¾, SST, BLK OX (BAG OF 10) 7 15983 29 WASHER, FLAT, .281 X .625 X .065 (BAG OF 10) 2 17504 30 BUSHING STEEL, .25ID X .32OD X.19L 2 V2-BU-003 31 SPACER, .25ID X .40OD X .2 2 UV-PF-839 32 NUT, NYLON INSERT, ¼-20 (BAG OF 10) 2 15919 33 NUT, NYLON INSERT, 5/16-18, SST (BAG OF 10) 7 14415 34 SCREW, HEX HEAD, ¼-20 X ¾, GR5 (BAG OF 10) 2 13308 35 SCREW, HEX HEAD, ¼-20 X ½, GR5 (BAG OF 10) 2 34518

4 - 16


32DSS102.D.1



K-L

IFT

FOLD

ING

PLA

TFO

RM

ASS

EM

BLY

, K12

03

15

2

14

1

33

19

4

18

17

3

5

21

2422

14

13

12

7

3430

29

1

20

1035

11

6

162332

31

2627

9

8

172825

4 - 17


32DSS102.D.1


REF DESCRIPTION QTY PART NO. 1 KIT, PNEUMATIC SPRING ASSY, RETROFIT (left & right included in kit) 2 19318 2 SPRING, PNEUMATIC ASSIST 2 R5-SP-502 3 ROD END ASSY, W/HDWR 2 29224 4 KIT, LINK ASSY 2 19522 5 KIT, LINK ASSY, REAR FOLDING PLATFORM (left & right included in kit) 1 29243 6 MAIN SHAFT, 1” DIA X 36.50” 1 VT-PI-43 7 T-NUT, ¼-20, SST (BAG OF 10) 2 14485 8 TORSION SPRING, LH 1 V2-SP-021 9 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, LH 1 22903 10 ROLLSTOP ASSY, 6”X30” 1 V2-PF-291 11 PIN, CLEVIS, 5/16X1-1/4 (BAG OF 10) 2 19513 12 TORSION SPRING, RH 1 V2-SP-022 13 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, RH 1 22902 14 KIT, LINK (YEL) & BRKTS (GREY) RH & LH (serial # 169180 & above) 1 31253 KIT, LINK (GREY) & BRKTS (GREY) RH & LH (serial # 169180 & above) 1 31254 KIT, LINK & BRACKETS, W/ROLLER RH & LH (serial #’s below 169180) 1 23357 15 ROLLSTOP ASSY, INNER, 30” PLATFORM 1 V2-PF-141 16 CATCH, BASE LATCH 1 V2-AC-103 17 KIT, BRKTS W/ROLLER (left and right included in kit) For serial numbers 169180 & above 1 31252 For serials numbers below 169180 1 23356 18 WASHER, DELRIN, 1” ODX .388ID, 0.03 THK (BAG OF 10) 8 25628 19 LINK ASSY, FRONT PLATFORM 2 29223 20 KIT, COLLAR ROLLSTOP ACTUATOR 6.25”, W/HDWR 1 28775 21 KIT, FLANGED BEARING, 1” ID, KIT OF 10 2 19579 22 BLOCK, PLATFORM LEVEL ADJ 2 VT-AH-142 23 SCREW, BUTTON HEAD, 5/16-18X1/2, SST, BLK OX (BAG OF 10) 2 14484 24 SCREW, HEX HEAD, 5/16-18X 1½, GR5 (BAG OF 10) 2 14403 25 SETSCREW, ½-20X1/4, W/NYLON INSERT (BAG OF 10) 2 19704 26 BUMPER, VHMW, .75DX.38T 2 V2-AC-027 27 SCREW, PAN HEAD, #8TEK X ½ (BAG OF 10) 2 15961 28 SCREW, BUTTON HEAD, 5/16-18 X ¾ SST, BLK OX (BAG OF 10) 7 15983 29 WASHER, FLAT, .281 X .625 X .065 (BAG OF 10) 2 17504 30 BUSHING STEEL, .25ID X .32OD X.19L 2 V2-BU-003 31 SPACER, .25ID X .40OD X .2 2 UV-PF-839 32 NUT, W/NYLON INSERT, ¼-20 (BAG OF 10) 2 15919 33 NUT, W/NYLON INSERT, 5/16-18, SST (BAG OF 10) 7 14415 34 SCREW, HEX HEAD, ¼-20 X ¾ GR5 (BAG OF 10) 2 13308 35 SCREW, HEX HEAD, ¼-20 X ½, GR5 (BAG OF 10) 2 34518

4 - 18


32DSS102.D.1



K-L

IFT

FOLD

ING

PLA

TFO

RM

AS

SE

MB

LY, K

1203

15

2

14

1

33

19

4

18

17

3

5

21

2422

14

13

12

7

3430

29

1

20

1035

11

6

162332

31

2627

9

8

172825

4 - 19


32DSS102.D.1


REF DESCRIPTION QTY PART NO. 1 KIT, PNEUMATIC SPRING ASSY, RETROFIT (left & right included in kit) 2 19318 2 SPRING, PNEUMATIC ASSIST 2 R5-SP-502 3 ROD END ASSY, W/HDWR 2 29224 4 KIT, LINK ASSY 2 19523 5 KIT, LINK ASSY, REAR FOLDING PLATFORM (left & right included in kit) 1 29243 6 MAIN SHAFT, 1” DIA X 39.13” 1 VT-PI-49 7 T-NUT, ¼-20, SST (BAG OF 10) 2 14485 8 TORSION SPRING, LH 1 V2-SP-021 9 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, LH 1 22903 10 ROLLSTOP ASSY, 6”X32” 1 V2-PF-292 11 PIN, CLEVIS, 5/16X1-1/4 (BAG OF 10) 2 19513 12 TORSION SPRING, RH 1 V2-SP-022 13 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, RH 1 22902 14 KIT, LINK (YEL) & BRKTS (GREY) RH & LH (serial #’s 169180 & above) 1 31253 KIT, LINK (GREY) & BRKTS (GREY) RH & LH (serial #’s 169180 & above) 1 31254 KIT, LINK (GREY) & BRKTS (GREY) RH & LH (serial #’s below 169180) 1 23358 15 ROLLSTOP ASSY, INNER 1 V2-PF-142 16 CATCH, BASE LATCH 1 V2-AC-103 17 KIT, BRACKETS W/ROLLER (left and right included in kit) For serial #’s 169180 and above 1 31252 For serial #’s below 169180 1 23356 18 WASHER, DELRIN, 1” ODX.38IDX.03 THK (BAG OF 10) 8 25628 19 LINK ASSY, FRONT PLATFORM 2 29222 20 KIT, COLLAR ROLLSTOP ACTUATOR, 6.25”, W/HDWR 1 28775 21 KIT, FLANGED BEARING, 1” ID KIT OF 10 2 19579 22 BLOCK, PLATFORM LEVEL ADJ 2 VT-AH-142 23 SCREW, BUTTON HEAD, 5/16-18X1/2, SST, BLK OX (BAG OF 10) 2 14484 24 SCREW HEX HEAD, 5/16-18X1½, GR5 (BAG OF 10) 2 14403 25 SETSCREW, ½-20X1/4, W/NYLON INSERT (BAG OF 10) 2 19704 26 BUMPER, VHMW, .75DX.38T 2 V2-AC-027 27 SCREW, PAN HEAD, #8TEK X ½ (BAG OF 10) 2 15961 28 SCREW, BUTTON HEAD, 5/16-18 X ¾ SST, BLK OX (BAG OF 10) 7 15983 29 WASHER, FLAT, .28 X .625 X .065 (BAG OF 10) 2 17504 30 BUSHING STEEL, .25ID X .32OD X.19L 2 V2-BU-003 31 SPACER, .25ID X .40OD X .2 2 UV-PF-839 32 NUT, W/NYLON INSERT, ¼-20 (BAG OF 10) 2 15919 33 NUT, W/NYLON INSERT, 5/16-18, SST (BAG OF 10) 7 14415 34 SCREW HEX HEAD, ¼-20 X ¾, GR5 (BAG OF 10) 2 13308 35 SCREW, HEX HEAD, ¼-20 X ½, GR5 (BAG OF 10) 2 34518

4 - 20


32DSS102.D.1



1020

21

24

8

17

21

33 18

35

14

4

9

11

1213

19

7

22

3429

31

301

14

35

2726

K-L

IFT

FOLD

ING

PLA

TFO

RM

, K20

03

25

16 17

286

231532

4 - 21


32DSS102.D.1


REF DESCRIPTION QTY PART NO. 1 KIT, PNEUMATIC SPRING ASSY, RETROFIT (left & right) 2 19318 2 SPRING, PNEUMATIC ASSIST 2 R5-SP-502 3 ROD END ASSY, W/HDWR 2 29224 4 KIT, LINK ASSY 2 19522 5 KIT, LINK ASSY, REAR FOLDING PLATFORM (left &right) 1 29243 6 MAIN SHAFT, 1” DIA X 36.50” 1 VT-PI-43 7 T-NUT, ¼-20, SST (BAG OF 10) 2 14485 8 TORSION SPRING, LH 1 V2-SP-021 9 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, LH 1 22903 10 ROLLSTOP ASSY, 6”X30” 1 V2-PF-291 11 PIN, CLEVIS, 5/16X1-1/4 (BAG OF 10) 2 19513 12 TORSION SPRING, RH 1 V2-SP-022 13 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, RH 1 22902 14 KIT, LINK (YEL) & BRKTS (GREY) (right & left) serial #’s 169180 & above 1 31246 KIT, LINK (RED) & BRKTS (RED) (right & left) serial #’s 169180 & above 1 31246R KIT, LINK (YEL) & BRKTS (YEL) (right & left) serial #’s 169180 & above 1 31246Y KIT, LINK & BRKTS (right & left) serial #’s below 169180 1 23338 15 ROLLSTOP ASSY, INNER, 30” PLATFORM 1 V2-PF-141 16 CATCH, BASE LATCH 1 V2-AC-103 17 KIT, BRACKET W/CAM FOLLOWER (left and right included in kit) For serial #’s 169180 and above 1 31247 For serial #’s below 169180 1 23339 18 LINK ASSY, FRONT PLATFORM 2 29223 19 WASHER, DELRIN, 1” ODX.38IDX.03 THK (BAG OF 10) 8 25628 20 KIT, COLLAR ROLLSTOP ACTUATOR, 6.25”, W/HDWR 1 28775 21 KIT, FLANGED BEARING, 1” ID, KIT OF 10 2 19579 22 BLOCK, PLATFORM LEVEL ADJ 2 VT-AH-142 23 SCREW, BUTTON HEAD, 5/16-18X1/2, SST, BLK OX (BAG OF 10) 2 14484 24 SCREW, HEX HEAD, 5/16-18X 1 ½ GR5 (BAG OF 10) 2 14403 25 SETSCREW, ½-20X1/4, W/NYLON INSERT (BAG OF 10) 2 19704 26 BUMPER, VHMW, .75DX.38T 2 V2-AC-027 27 SCREW, PAN HEAD, #8TEK X ½ (BAG OF 10) 2 15961 28 SCREW, BUTTON HEAD, 5/16-18 X ¾ SST, BLK OX (BAG OF 10) 7 15983 29 WASHER, FLAT, .28 X .625 X .065 (BAG OF 10) 2 17504 30 BUSHING, STEEL, .25ID X .32OD X.19L 2 V2-BU-003 31 SPACER, .25ID X .40OD X .2 2 UV-PF-839 32 NUT, W/NYLON INSERT, ¼-20 (BAG OF 10) 2 15919 33 NUT, W/NYLON INSERT, 5/16-18,SST (BAG OF 10) 7 14415 34 SCREW, HEX HEAD, ¼-20 X ¾ GR5 (BAG OF 10) 2 13308 35 SCREW, HEX HEAD, ¼-20 X ½, GR5 (BAG OF 10) 2 34518

4 - 22


32DSS102.D.1



1

1

2

3

18

5

5

6

7

9

10

11

1312

141615

4

14

17

19

20

21

23

2524

2726

28

3429

30 3132

33

K-L

IFT

FOLD

ING

PLA

TFO

RM

, K20

05

22

8

17

35

4 - 23


32DSS102.D.1


REF DESCRIPTION QTY PART NO. 1 KIT, PNEUMATIC SPRING ASSY, RETROFIT (left & right included in kit) 1 19318 2 SPRING, PNEUMATIC ASSIST 2 R5-SP-502 3 ROD END ASSY, W/HDWR 2 29224 4 KIT, LINK ASSY 2 19522 5 KIT, LINK ASSY, REAR FOLDING PLATFORM (left & right included in kit) 1 29243 6 MAIN SHAFT, 1” DIA X 39.13” 1 VT-PI-49 7 T-NUT, ¼-20, SST (BAG OF 10) 2 14485 8 TORSION SPRING, LH 1 V2-SP-021 9 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, LH 1 22903 10 ROLLSTOP ASSY, 6”X32” 1 V2-PF-292 11 PIN, CLEVIS, 5/16X1-1/4 (BAG OF 10) 2 19513 12 TORSION SPRING, RH 1 V2-SP-022 13 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, RH 1 22902 14 KIT, LINK (YEL) & BRKTS (GREY) (right & left) serial #’s 169180 & above 1 31246 KIT, LINK (RED) & BRKTS (RED) (right & left) serial #’s 169180 & above 1 31246R KIT, LINK (YEL) & BRKTS (YEL) (right & left) serial #’s 169180 & above 1 31246Y KIT, LINK & BRKTS (right & left) serial #’s below 169180 1 23338 15 ROLLSTOP ASSY, INNER 1 V2-PF-142 16 CATCH, BASE LATCH 1 V2-AC-103 17 KIT, BRACKETS W/CAM FOLLOWER (left & right included in kit) For serial numbers 169180 and above 1 31247 For serial numbers below 169180 1 23339 18 LINK ASSY, FRONT PLATFORM 2 29223 19 WASHER, DELRIN, 1” ODX.38ID, .03 THK (BAG OF 10) 8 25628 20 KIT, COLLAR ROLLSTOP ACTUATOR 6.25”, W/HDWR 1 28775 21 KIT, FLANGED BEARING, 1” ID, KIT OF 10 2 19579 22 BLOCK, PLATFORM LEVEL ADJ 2 VT-AH-142 23 SCREW, BUTTON HEAD, 5/16-18X1/2 SST, BLK OX (BAG OF 10) 2 14484 24 SCREW, HEX HEAD, 5/16-18X1½ GR5 (BAG OF 10) 2 14403 25 SETSCREW, ½-20X1/4 W/NYLON INSERT (BAG OF 10) 2 19704 26 BUMPER, VHMW, .75DX.38T 2 V2-AC-027 27 SCREW, PAN HEAD, #8TEK X ½ (BAG OF 10) 2 15961 28 SCREW, BUTTON HEAD, 5/16-18 X ¾ SST, BLK OX (BAG OF 10) 7 15983 29 WASHER, FLAT, .28 X .625 X .065 (BAG OF 10) 2 17504 30 BUSHING, STEEL, .25ID X .32OD X.19L 2 V2-BU-003 31 SPACER, .25ID X .40OD X .2 2 UV-PF-839 32 NUT, W/NYLON INSERT, ¼-20 (BAG OF 10) 2 15919 33 NUT, W/NYLON INSERT, 5/16-18, SST (BAG OF 10) 7 14415 34 SCREW, HEX HEAD, ¼-20 X ¾ GR5 (BAG OF 10) 2 13308 35 SCREW, HEX HEAD, ¼-20 X ½, GR5 (BAG OF 10) 2 34518

4 - 24


32DSS102.D.1



1

2

4

5

6

1

7

8

9

10

111213

14

14

1516

17

17

18

19

20

212224

23 25

2627

28

3429

3031

32

33

K-L

IFT

FOLD

ING

PLA

TFO

RM

, K50

05

3

35

4 - 25


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-11: FOLDING PLATFORM ASSEMBLY, K5005/K5510

REF DESCRIPTION QTY PART NO. 1 KIT, PNEUMATIC SPRING ASSY, RETROFIT (left & right) 1 19318 2 SPRING, PNEUMATIC ASSIST 2 R5-SP-502 3 ROD END ASSY, W/HDWR 2 29224 4 KIT, LINK ASSY 2 19522 5 KIT, LINK ASSY, REAR FOLDING PLATFORM (left & right) 1 29243 6 MAIN SHAFT, 1” DIA X 39.13” 1 VT-PI-49 6-1 KIT, SHAFT, MAIN, 1.00” X 40.50”L 1 34887 7 T-NUT, ¼-20, SST (BAG OF 10) 2 14485 8 TORSION SPRING, LH 1 V2-SP-021 9 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, LH 1 22903 10 ROLLSTOP ASSY, 6”X32” 1 V2-PF-292 10-1 ROLLSTOP ASSY, 6” X 34”W, OUTBOARD 1 16626 11 PIN, CLEVIS, 5/16X1-1/4 (BAG OF 10) 2 19513 12 TORSION SPRING, RH 1 V2-SP-022 13 KIT, ACTUATOR, ROLLSTOP REPLACEMENT, RH 1 22902 14 KIT, LINK (YEL) & BRKTS (GREY), HIGH MOUNT (left & right included in kit) For serial numbers 169180 and above 1 31250 For serial numbers below 169180 1 23340 15 ROLLSTOP ASSY, INNER, 30” PLATFORM 1 V2-PF-141 15-1 BRIDGEPLATE ASSY 1 30869 16 CATCH, BASE LATCH 1 V2-AC-103 17 KIT, BRACKETS (GREY), HIGH MOUNT W/CAM FOLLOWER (left & right included in kit) For serial numbers 169180 and above 1 31251 For serial numbers below 169180 1 23355 17-1 KIT, BRACKETS (GRAY), HIGH MOUNT, LH & RH 2 23355 18 LINK ASSY, FRONT PLATFORM 2 29223 19 WASHER, DELRIN, 1” ODX.38ID, .03 THK (BAG OF 10) 8 25628 20 KIT, COLLAR ROLLSTOP ACTUATOR, 6.25”, W/HDWR 1 28775 21 KIT, FLANGED BEARING, 1” ID, KIT OF 10 2 19579 21-1 KIT, FLANGED BEARING, ¾” ID, KIT OF 10 2 19576 22 BLOCK, PLATFORM LEVEL ADJ 2 VT-AH-142 23 SCREW, BUTTON HEAD, 5/16-18X1/2, SST, BLK OX (BAG OF 10) 2 14484 24 SCREW, HEX HEAD, 5/16-18X1½, GR5 (BAG OF 10) 2 14403 25 SETSCREW, ½-20X1/4 W/NYLON INSERT (BAG OF 10) 2 19704 26 BUMPER, VHMW, .75DX.38T 2 V2-AC-027 27 SCREW, PAN HEAD, #8TEK X ½ (BAG OF 10) 2 15961 28 SCREW, BUTTON HEAD, 5/16-18 X ¾, SST, BLK OX (BAG OF 10) 7 15983 29 WASHER, FLAT, .28 X .625 X .065 (BAG OF 10) 2 17504 30 BUSHING, STEEL, .25ID X .32OD X.19L 2 V2-BU-003 31 SPACER, .25ID X .40OD X .2 2 UV-PF-839 32 NUT, W/NYLON INSERT, ¼-20 (BAG OF 10) 2 15919 33 NUT, W/NYLON INSERT, 5/16-18, SST (BAG OF 10) 7 14415 34 SCREW, HEX HEAD, ¼-20 X ¾, GR5 (BAG OF 10) 2 13308 35 SCREW, HEX HEAD, ¼-20 X ½, GR5 (BAG OF 10) 2 34518

4 - 26


32DSS102.D.1


FIGURE 4-12: TRAVELING FRAME

4 - 27


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-12: TRAVELING FRAME

REF DESCRIPTION QTY PART NO 1-1 BASEPLATE ASSY, 30”, w/o INTERLOCK 1 14452 BASEPLATE ASSY, 30", w/o INTERLOCK, RH 1 14452R BASEPLATE ASSY, 30”, w/INTERLOCK 1 14453 1-2 BASEPLATE ASSY, 32”, w/o INTERLOCK 1 14454 BASEPLATE ASSY, 32" ,w/o INTERLOCK, RH 1 14454R BASEPLATE ASSY, 32” w/INTERLOCK 1 14455 1-3 * BASEPLATE WLDT 1 16618 2-1 VERTICAL ARM ASSY, RH, K1100 1 21604 VERTICAL ARM ASSY, LH, K1100 1 21605 2-1 VERTICAL ARM ASSY, RH, K1200 1 15167 VERTICAL ARM ASSY, LH, K1200 1 15166 2-2 VERTICAL ARM ASSY, K2000, RH 1 19328 VERTICAL ARM ASSY, K2000, LH 1 19327 2-3 VERTICAL ARM ASSY, K5000, RH 1 22292 VERTICAL ARM ASSY, K5000, LH 1 22293 2-4 VERTICAL ARM ASSY, K55XX, RH 1 30850 VERTICAL ARM ASSY, K55XX, LH 1 30854 3-1 TOP ARM ASSY, K1100/K1200 2 VS-AC-250 3-2 TOP ARM ASSY, K2000 2 VT-AC-250 3-3 TOP ARM ASSY, K5000 2 V5-AC-250 3-4 TOP ARM ASSY, K55XX 2 30858 4-1 BOTTOM ARM ASSY, K1200 2 VS-AC-252 4-2 BOTTOM ARM ASSY, K2000 2 VT-AC-252 4-3 BOTTOM ARM ASSY, K5000 2 V5-AC-252 4-4 BOTTOM ARM ASSY, K55XX 2 30835 5 SADDLE ASSEMBLY 2 VT-AC-046 6 LINK, UPPER KNUCKLE LEVER ASSY 2 VT-AC-070 7-1 LINK, VERTICAL KNUCKLE ASSY, W/LOAD SENSOR K1200 1 VS-AC-058 7-2 LINK, VERTICAL KNUCKLE ASSY, W/LOAD SENSOR K2000 1 VT-AC-058 7-3 LINK, VERTICAL KNUCKLE ASSY, W/LOAD SENSOR K5000 1 V5-AC-058 7-4 LINK, VERTICAL KNUCKLE ASSY, K1100, W/O LOAD SENSOR 1 V1-AC-069 7-5 LINK, VERTICAL KNUCKLE ASSY, K1200, W/O LOAD SENSOR 2 VS-AC-069 7-6 LINK, VERTICAL KNUCKLE ASSY, K2000, W/O LOAD SENSOR 2 VT-AC-069 7-7 LINK, VERTICAL KNUCKLE ASSY, K5000, W/O LOAD SENSOR 2 V5-AC-069 7-8 KIT, KNUCKLE LEVER ASSY, K55XX, W/O LOAD SENSOR 2 34894 8 SPRING, KNUCKLE ACTUATOR 2 VT-SP-42 9 RETAINING RING, .75" EXT (BAG OF 10) 1 11796 10 PIN, SNAP RING, .75 OD X 2.15L 2 VT-PI-41 11 SPACER, KNUCKLE LINK 4 VT-BU-42 12 SCREW, BUTTON HEAD, 1/4-20 X 1", SST (BAG OF 10) 6 19715 13 RETAINER, CAM ROLLER 4 V2-AC-025 14-1 ROLLER, INNER ROLLSTOP CAM (K2000 & K5000) 2 V2-AC-124 14-2 ROLLER, INNER ROLLSTOP CAM (K1000 & K1200) 2 V2-AC-024 15 PIN, CAM ROLLER 2 V2-PI-094 16 FLANGED BUSHING, .75ID, (BAG OF 10) 3 19576 18 RIVET, BLIND, 3/16 X 1/2", ALUM, (BAG OF 10) 10 15918 19 CAP, UPPER PARALLEL ARM 2 V2-AC-89 20-1 SCREW, HEX HEAD, 1/4-20 x 3/4, GR5, (BAG OF 10) 4 13308 20-2 SCREW, FLAT HEAD, 1/4-20 x ½, (BAG OF 10) 1 15928

4 - 28


32DSS102.D.1


REF DESCRIPTION QTY PART NO 21 WASHER, FLAT, .63OD x .28ID x .065, (BAG OF 10) 2 17504 22-1 CABLE ASSY, REPLACEMENT, IRS, K1100 1 13661 22-2 CABLE ASSY, REPLACEMENT, IRS, K1200 1 16093 22-3 CABLE ASSY, REPLACEMENT, IRS, K2000 1 16094 22-4 CABLE ASSY, REPLACEMENT, IRS, K5000 1 16095 22-5 KIT, CABLE ASSY W/SLEEVE, K55XX SERIES 2 3424723 NUT, HEX ¼-20, W/NYLON INSERT (BAG OF TEN) 1 15919 24 BEARING, GROOVED 8 VS-AH-06 25 WASHER, FENDER, ¼”X1” OD, (BAG OF TEN) 2 25623 26 STAND-OFF, .38LG, ¼”IDX½”OD 4 V2-AC-011 27 BLOCK, PULLEY MOUNT, INNER ROLLSTOP 2 V2-AC-112 28 BEARING, 1” OD, GROOVED, .25ID, S1100 2 25374 29 SCREW, BUTTON HEAD, 1/4-20 x 2 1/4, SST, BLK OXIDE, (BAG OF 10) 1 19720 30 BUSHING, 5/8 OD X 3/16L 2 VS-AH-13 31 T-NUT, FLAT HEAD, 10-24 X .25 OD X .44L 2 V2-AC-015 32 SCREW, FLAT HEAD, 10-24 x ½, (BAG OF 10) 1 13303 33 CAM ASSY, INNER ROLLSTOP ACTUATOR 2 V2-AC-190 34 KIT, SPACER, RUBBER, INNER ROLLSTOP CAM (KIT OF 4) 4 01224 35 PIN, SNAP RING, .38OD X 3.09L 2 VS-PI-09 36 RETAINING RING, .38ID, (BAG OF 10) 1 11795 45 BUSHING, STEEL, 251D X 320D X .19L 2 V2-BU-003 52 KIT (RETROFIT), PIN, LINK, ARM ASSY 3 16679 53 WASHER, FENDER, 5/16, SST, (BAG OF TEN) 1 15921 54 SCREW, BUTTON HEAD, 5/16-18X½, SST, (BAG OF TEN) 1 14494 56 SET SCREW, 3/8-16X3/8”, CUP POINT 4 11797 57 SEE FIGURE 4-13 “PINCH POINT SHIELDS” 58 SPRING NUT,10-24, U-TYPE, (BAG OF 10) 1 11799 59 SCREW, PAN HEAD, 10-24 x ½, (BAG OF 10) 1 13304 60 PLUG, 1" LOW PROFILE, BLK NYLON 2 25563 61 BEARING, NYLINER, 3/8 IDX11/16 LONG 2 25562 62 BUMPER, BUTTON, IRS CAM, (BAG OF 10) 1 19783 63 BUMPER, IRS CAM, ANTI-RATTLE 2 V2-BU-090 71 SCREW, HEX HEAD, 1/4-20 X 1-3/4, GR5 (BAG OF 10) 1 25696 73 SPRING, UPPER PARALLEL ARM 2 V2-SP-97 80 SETSCREW, 5/16-18 x 1, CUP PT, (BAG OF 10) 1 15830 81 WASHER, KEYED 2 20258 82-1 KIT, LATCH RELEASE, 26”, w/BLOCKS & HDWR 1 28767 82-2 KIT, LATCH RELEASE, 30", w/BLOCKS & HDWR 1 28768 82-3 KIT, LATCH RELEASE, 32”, w/BLOCKS & HDWR 1 28769 83 BLOCK, CENTER MOUNTING, BASE LATCH 1 V2-AC-102 84 DOWEL PIN, .094 DIA X .38 L, (BAG OF 10) 1 25615 85 BLOCK, MOUNTING, BASE LATCH 1 V2-AC-001 86 BRACKET, STOW LOCK SOLENOID 1 V2-AC-108 87-1 SOLENOID ASSY, 12V 1 V2-ES-127 87-2 SOLENOID ASSY, 24V 1 V2-ES-128 88 CLIP, SPRING, BASE LATCH 1 V2-AC-009 89 SCREW, FLAT HEAD, 10-24 x ½, SST, (BAG OF 10) 1 14426 90 NUT, HEX, NYLON INSERT, 10-24, (BAG OF 10) 1 13382 91 PIN, SPRING MOUNTING 1 V2-PI-095 92-1 KIT, REPLACEMENT SOLENOID, 12V (S/N’s 32000 - 50516) 1 01238

4 - 29


32DSS102.D.1


REF DESCRIPTION QTY PART NO 92-2 KIT, REPLACEMENT SOLENOID, 24V (S/N’s 32000 - 50516) 1 01239 93 SPRING, DOOR HELPER .38ODX3.5” 1 V2-SP-093 94 BUSHING, LATCH COVER 2 V2-BU-080 95 SCREW, HEX HEAD, 5/16-18 X 3/4", (BAG OF 10) 1 15901 96 SCREW, FLAT HEAD, 5/16-18X¾, (BAG OF 10) 1 14499 97 SCREW, BUTTON HEAD, ¼-20X½”, SST, (BAG OF 10) 1 15902 98 COVER, BASE LATCH 1 V2-CV-123 99 SCREW, HEX HEAD, 5/16-18X.625, (BAG OF 10) 1 14495 100 WASHER, FLAT, .69OD x .34ID x .065, (BAG OF 10) 1 13350 101 SPRAY PAINT, TOUCH-UP, CHARCOAL 1 25340 102 BUSHING, E-COVER MOUNT 2 V2-BU-081 103 SCREW, HEX HEAD, ¼-20X1, GR5, (BAG OF 10) 1 14493 104 GROMMET, .30ID x .88OD x .44, (BAG OF 10) 1 23391 105 PIN, CONTROL CAM 1 V2-PI-091 106 RIVET, BLIND, 3/16ODX5/8L, STEEL (BAG OF 10) 4 34519 107** COVER, PINCH POINT, 7”X12”, PVC 2 V3-AC-26 108** COVER, PINCH POINT, 3”X25”, PVC 2 V3-AC-27 109** COVER, PINCH POINT, 3”X29”, PVC 4 V3-AC-28 110** COVER, PINCH POINT, 3”X30”, PVC 2 V3-AC-29 111** COVER, PINCH POINT, 3”X5”X8”, PVC 2 V3-AC-31

* Item not shown ** Item not shown: Part of the Articulating Pinch Point Set S20XX-XXXXXXX1X.

4 - 30


32DSS102.D.1


LEFT

AR

MR

IGH

T A

RM

AB

D

C

E

F

A

LEFT

HA

ND

OU

TER

SH

IELD

B

LEFT

HAN

D IN

SID

E S

HIE

LD

C

RIG

HTH

AN

D O

UTE

R S

HIE

LD

D

RIG

HTH

AN

D IN

SID

E S

HIE

LD

E

LEFT

HA

ND

OU

TSID

E S

HIE

LD

F R

IGH

THA

ND

OU

TSID

E S

HIE

LDE

& F

are

onl

y us

ed o

n th

e K

2005

-T10

0100

24.

K-S

ER

IES

PIN

CH

PO

INT

SH

IELD

S

FIGURE 4-13: PINCH POINT SHIELDS

4 - 31


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-13: PINCH POINT SHIELDS

MODEL A LEFT OUTER

SHIELD

B LEFT INSIDE

SHIELD

C RIGHT OUTER

SHIELD

D RIGHT INSIDE

SHIELD

E LEFT OUTSIDE

SHIELD

F RIGHT OUTSIDE

SHIELD K1132 29167 29183 29183 29167 N/A N/A K1200 K1203 K1205

29162 29165 29178 29181 N/A N/A

K2003 K2005 K2010

29162 29178 29178 29162 N/A N/A

K2005-T10010024

29162 29178 29178 29162 29166 29182

K5005 K5010 K5511

29163 29179 29179 29163 N/A N/A

4 - 32


32DSS102.D.1


FIGURE 4-14: HANDRAIL ASSEMBLIES

4 - 33


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-14: HANDRAIL ASSEMBLIES

REF DESCRIPTION QTY PART NO. 1 HANDRAIL ASSY, S1200, W/SWITCH, RH 1 VS-AC-161 1-1* HANDRAIL ASSY, S2000, W/SWITCH, RH 1 VT-AC-281 2 HANDRAIL ASSY, S1200, W/SWITCH, LH 1 VS-AC-160 2-1* HANDRAIL ASSY, S2000, W/O SWITCH, LH 1 VT-AC-282 2-2* HANDRAIL ASSY, S2000, W/SWITCH, LH 1 VT-AC-284 3 BUMPER, RUBBER (BAG OF 10) 2 20653 4 CAP, ROUND BLACK 2 25550 5 HARNESS, HANDRAIL SWITCH 1 V2-ES-012 6 HARNESS, RIGHT HANDRAIL SWITCH 1 V2-ES-013 7 HANDRAIL ASSY, W/O SWITCH 1 VS-AC-159

* Item not shown

4 - 34


32DSS102.D.1


FIGURE 4-15: ADA HANDRAIL ASSEMBLIES

8

9

15

20

1

WHITE

21

5 BLACK

16

18

2

4

3

ITEM 9 DETAIL

17

6

K-SERIES ADA HANDRAILSERIAL NO's. 32000 - PRESENT

2

1

14

12

7

21

1110

4 - 35


32DSS102.D.1

K-SERIES SERVICE MANUAL FIGURE 4-15: ADA HANDRAIL ASSEMBLIES

REF DESCRIPTION QTY PART NO. 1 BUMPER, RUBBER 2 V2-AC-86 2 CAP, ROUND, BLACK 2 25550 3-1 HANDRAIL ASSY, ADA, LH, W/BUCKLE (P/N VT-AC-84 SUPERSEDED) 1 11714 3-2 HANDRAIL ASSY, ADA, S5000, LH (P/N V5-AC-84 SUPERSEDED) 1 11714 3-3 HANDRAIL ASSY, FMVSS, LH, W/BUCKLE 1 32479 4-1 HANDRAIL ASSY, ADA, S2000, RH (P/N VT-AC-85 SUPERSEDED) 1 11715 4-2 HANDRAIL ASSY, ADA, S5000, RH (P/N V5-AC-85 SUPERSEDED) 1 11715 4-4 HANDRAIL ASSY, FMVSS, RH, 34" W 1 32485 5 KIT, BUCKLE ASSY, W/SW & HARDWARE 1 12160 6-1 KIT, E-BELT INTERLOCK, 12VDC 1 13054 6-2 KIT, RESTRAINT BELT, 34”, ADA 1 16092 7 SCREW, PAN HEAD, 10-24 x 1-3/4 (BAG OF 10) 1 15957 8 SCREW, HEX HEAD, 5/16-18 X 1.75, SST (BAG OF 10) 2 14440 9 KIT, ELECTRICAL HARNESS, RESTRAINT BELT 1 01274 10 SCREW, HEX HEAD, 5/16-18 X ¾, SST (BAG OF 10) 1 17508 11 SCREW, 5/16-18 X 3/8, SST 1 28373 12 NUT, NYLON INSERT, 1/4-20, THIN, SST (BAG OF 10) 1 13339 14 SPACER, TRANSIT, HANDRAIL 1 V2-AC-063 15 TERMINAL, SLIP, MALE, 18-22, FULLINSUL (BAG OF 10) 2 13315 16 TERMINAL, SLIP, MALE, 14-16, FULLINSUL (BAG OF 10) 1 13317 17 TERMINAL, SLIP, MALE, 14-16, FULLINSUL (BAG OF 10) 1 13318 18 BUSHING, SNAP-IN 1 28-26-077 20 CABLE TIE, STD X 1.5 DIA, BLACK (BAG OF 10) 1 25697 21 WASHER, FLAT, .344X.688X.065 (BAG OF 10) 2 13350

4 - 36


32DSS102.D.1


APPENDIX 1

K-SERIES (KLEARVUE) LIFT SPECIFICATIONS Power ........................ electro-hydraulic (power-up/gravity-down)Pump rating: 12 volts DC ...................... 65A avg/cycle, 1250 psi 24 volts DC ................... 32.5A avg/cycle, 1250 psiHydraulic cylinders .................................................2 ea, 1.5” dia

Rated load capacity ........................................................ 800 lbs Manual backup - raise .............................................. hand pump Manual backup - lower ........................... pressure release valve Lift weight .............................................................. 310–325 lbs

DIMENSIONS – inches A B C D E F G H

Model

Stationary frame width

Height (folded)

Installation depth

(folded)

Usable platform

width

Usable platform length

Floor-to-ground travel

Traveling frame width

Clear entry width

K1101 47 38.6 15.5 30 38 24 37.5 29.25 K1132 43 38.6 15.5 26 38 24 33.5 25.25 K1200 47 43.5 15.5 30 44 28 37.5 29.25 K1203 47 43.5 15.5 30 51 28 37.5 29.25 K1205 49 43.5 15.5 32 51 28 39.5 31.25 K2003 47 47 15.5 30 51 37 37.5 29.25 K2005 49 47 15.5 32 51 37 39.5 31.25

K2005 ADA 49 55 15.5 32 51 37 39.5 31.25 K2010 50.5 47 15.5 34 54 37 41.5 33.25 K5005 49 60 15.5 32 51 43 39.5 31.25

K5010 50.5 60 15.5 34 54 43 41.5 33.25

K5503 45 60 15.5 30 51 48 37.5 29.25 K5505 49 60 15.5 32 51 48 39.5 31.25 K5510 50.5 60 15.5 34 54 48 41.5 33.25 K5511 50.5 60 15.5 34 51 48 41.5 33.25

4 - 37


32DSS102.D.1

K-SERIES SERVICE MANUAL NOTES:

4 - 38


32DSS102.D.1



klearvue - ricon corpraised with a powerful electro-hydraulic pump. the pump has a built-in manual...

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