Kirloskar Pneumatic Company Limited (KPCL) is headquartered in Hadapsar Industrial Estate, Pune. KPCL is known for the last four decades as leading manufacturer of wide range of Air-conditioning and Refrigeration Equipment In India. It has already grown into a production base specialized in Ice-making Equipment and integrated research development, production and sale of refrigeration equipments & systems. KPCL is the leader in supplying Flake Ice Plants and Chilled Water Plants for the construction industry and has number of successful installation in India and abroad.KPCL is committed to research, development and manufacture of ice-making/storage & delivery systems, water-cooling systems. KPCL can offer customised designs in large ice making projects. All its product components have to undergo rigorous monitoring and strict quality control from choice of material, processing to finished product so as to ensure the international quality of products & systems.

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KPCL has vast experience, latest technology and up-do-date manufacturing facilities at its modern plant at Saswad, near Pune in India. KPCL is an ISO 9001-2000 company, the very first in India in its line of activities.

KPCL is a market leader in industrial refrigeration compressors, specialised refrigeration systems and turnkey projects in R22/Ammonia/Propane/ Propylene refrigerant. Today more than 25000 compressors of various models and over 1500 refrigeration systems are successfully operating in India and abroad (over 30 countries) for more than 15 applications. The applications include: flake/block/tube ice, p h a r m a / c h e m i c a l , r e f i n e r y / p e t r o c h e m i c a l , beverage/brewery, fruit/vegetable, milk/ice cream, meat/fishery, etc.

Corporate Office, Pune

Manufacturing Facility, Saswad

In-house Foundry Assembly Line Systems Packaging LineHeat Treatment

CNC Machines

Heat Treatment Plant

Fabrication facility Machining Centres

CAD facilityMetrology LaboratoryComputerised Co-ordinate

Measuring MachineCAD Centre Machining CentreSales & Marketing, Pune

KIRLOSKAR MODULAR CONCRETE COOLING SYSTEMS

KIRLOSKAR PNEUMATIC CO. LTD.

Kirloskar Refrigeration

www.kirloskar.com

KIRLOSKAR PNEUMATIC CO. LTD.

Kirloskar Refrigeration

Regd. Office:Hadapsar Industrial Estate, Pune 411 013. IndiaPhone: 91-20-26870133, 26870341.Fax: 91-20-26870297, 26870514Email: imd@kpcl.net, kuvarar@kpcl.net

Type WCP52 WCP127 WCP156 WCP192 WCP 254 WCP 3123Daily m 52.8 127.2 156 192 254.4 312

Production3Water supply m /hr 2.2 5.3 6.5 8.0 10.6 13

of ice machineRequired Ref. kW 100 237 289 354 474 578

capacity

Installed Ref. kW 110 255 310 376 510 620capacity

Installed kW 50 80 96 125 160 192Power

Number of 1 2 2 3 4 4compressors

Type of Screw Screw Screw Screw Screw Screwcompressors

3Other water m /hr 0.5 1.02 1.25 1.55 2.04 2.5loss of system

Container Ft 20 20 20 40 40 40Space

Length mm 6096 6096 6096 12192 12192 12192

Weight mm 2438 2438 2438 2438 2438 2438

Height mm 2590 2590 2590 2590 2590 2590

Water Chilling Plant (WCP)

Note : Combined Water chilling & Flake Ice plant shall be offered for following configuration: 5.3 CMH & 38 TPD 4.6 CMH & 20 TPD

The mentioned chilled water flow is inclusive of chilled water requirement for Flake Ice Plant requirement.n n

Type FIP15 FIP20 FIP25 FIP30 FIP40

Ice production ton/24 Hr. 15 19 25 30 38

Water supply of ice machine m3/hr 0.623 0.79 1.04 1.25 1.58

Other water loss of system m3/hr. 0.3 0.4 0.5 0.6 0.8

Required refrigeration (kW) 83 106 140 168 212

Installed refrigeration capacity 97 123 162 194 246

of system (kW)

Number of Compressor 2 2 2 2 3

Type of Compressor Screw Screw Screw Screw Screw

Container Spec. 20' 20' 40' 40' 40'

Length (mm) 6096 6096 12192 12192 12192

Width (mm) 2438 2438 2438 2438 2438

Height (mm) 2590 2590 2590 2590 2590

Flake Ice Plant (FIP)

Model TON Length x Width x HeightIS 23 23 12192 x 2438 x 2896IS 40 40 12192 x 2438 x 4736IS 50 50 12190 x 4876 x 3200IS 75 75 12190 x 4876 x 4200IS 100 100 12190 X 4876 X 5480IS120 120 12190 x 4876 x 5100IS 150 150 12190 x 9752 x 4200IS 200 200 12190 x 9752 x 5480

Ice Storage (IS)

KIRLOSKAR MIDDLE EAST FZEP.O. Box 4178, Ajman Free Zone, Ajman, U.A.E.Phone: +971(6) 745 7667Fax: +971(6) 744 8636Email: kmef-admin@kirloskar.ae, gopal-malawade@kirloskar.ae

CONTAINERIZED WATER CHILLING & FLAKE ICE SYSTEM FEATURES

3SWC Technology:

Engineered Ice System:

Modular:

Compact Container Concept:

Easy Mobility:

User and Environment Friendly Refrigerant:

Reliability:

PLC Controlled:

DESIGN CONDITIONS WATER CHILLING SYSTEM

DESIGN CONDITIONS FLAKE ICE SYSTEM

0 0 The 3SWC power saving technology chills water from 38 C to 1 C in 3 steps.

Specially designed structure ensures no water dripping in Ice makers thus eliminating ice lumps.

Special alloy evaporators in ice systems with excellent heat conduction performance.

Energy saving , high quality ice flake production

The “add on system” enables optimum usage as per actual water / ice requirement. The large requirement of chill water and ice can result in battery of containers to suit the site requirements.

Easy to Install, operate and maintain. Every care is taken to ensure easy service access yet compact in size.

Disconnect and move to different and distant locations easily.

R22.

Optimized design, together equipped with the world renowned & reliable components for best performance, be it the refrigerant compressor, plate heat exchanger, flake ice unit, valves and controls etc.

Fully automatic upto chill water and ice output. No human intervention required after initial set-ups during commissioning.

0Max. ambient temperature : 55 C 0Wet bulb temperature : 30 C 0Water inlet temperature : 38 C

0Water outlet temperature : 1 C Voltage : 400 VPhase : 3 PhaseFrequency : 50 HzRunning cycle of the plant : 24 Hrs.

0Max. ambient temperature : 55 C 0Wet bulb temperature : 30 C 0Water Inlet temperature : 35 C

Chilled water temperature fed to 0Flake Ice Machine : 4 C

Voltage : 400 VPhase : 3 PhaseFrequency : 50 Hz (60 Hz optional)Running cycle of Flake Ice Plant : 24 Hrs.Ice thickness mm : 1.5-2.0 mm.

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AUTOMATIC ICE STORAGE AND DELIVERY SYSTEM

ROBUST ICE STORAGE CONSTRUCTION

Electrical requirement:

The storage bin consists of inner and outer parts. The inner part is an ice storage room with an ice rake inside and an air cooler on the top while the outer part includes an ice deflector with a horizontal spiral conveyor below. The ice storage bin is equipped with air cooling unit, which keeps the temperature in it minus 7 degree C approx. The ice storage bin is built with PUF panels and has a specially designed air gap between the ice storage area and the PUF panels which facilitates free air movement all around the ice storage space thus ensuring uniform temperature of the entire storage area. This also ensures that ice flakes remain dry and do not form lumps thus ensuring uninterrupted delivery by screw conveyor or pneumatic conveyors. The motors used inside the ice storage for various mechanism are safe guarded by protective device for trouble free operation of all mechanisms.

All surfaces coming in contact with ice are zinc plated thus preventing chances of corrosion or rusting even after in use for a long time.

The wall, floor and roof are made from high quality PUF panels supported by steel frames.

Automatic elevator mechanism for the raking system.

Air chiller maintaining sub-zero room temperature.

Automatic ice raking mechanism

Efficient Ice delivery mechanism

Options are available for in built chilled water generation up to 4°C or directly using 4°C generated through a separate water chilling plant.

3PH-400V-50Hz (60 Hz optional)

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