june, 2015 - number 40 savionews#40 · rigid assignment of yarn allotments from ring spinning...

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SavioNews#40NEWSLETTER PUBLISHED BYSAVIO MACCHINE TESSILI S.P.A.JUNE, 2015 - NUMBER 40

SavioNews#40

SAVIO@SHANGHAITEX 2015Polar Multicone Winder: especially studied for dyeing process packages& fine counts

China's Prime Biennial Textile Industry Event2015.6.15-18Shanghai New International Expo Centre, PR China (Pudong)

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SavioNews#40 SavioNews#40

“The Albini group:producing the best shirting fabrics in the world since 1876”

“Ritorcitura F.lli RossiSince the early 70s, one of the leaders in the twisting manufacturing, the Italian Ritorcitura F.lli Rossi has directed its skills to manufacturing fine and very fine counts”

Dear readers,after two years we are back to Shanghaitex exhibition, being happy to present a new technology, which I’m sure will be appreciated worldwide and in the Chinese market too.We are proud to present here our new digital yarn layering technology (drumless) now

available for Polar winding machines. This technology completes our product portfolio: now

we can offer a very complete Polar family, in order to meet all customers’ requests in terms of

flexibility and productivity.

“Multicone” technology is especially addressed to our customers producing packages for

dyeing and very fine counts, from Nm 200 and above. This Magazine aims to show you what

Savio is offering for this niche production.

We will introduce to you two of the major experts of fine and very fine cotton yarns: Albini

Group and Ritorcitura F.lli Rossi. We are proud to be their technological partner since many

years: we will show you which Savio machinery they use to produce their prestigious very fine

yarns for shirting.

Finally, ITMA MILAN is approaching, it will be the stage where all international players of

textile machinery will meet, share knowledge and show new products. ITMA will be held in

Italy after 20 years from its last edition; as an Italian company, we feel the importance of this

event. I look forward to meet you in Milan with Savio team to take a close look at our new

products.

Enjoy the reading,

Paolo Puntoni Group Marketing Director

NEWSLETTER PUBLISHED BYSAVIO MACCHINE TESSILI S.P.A.JUNE, 2015 - NUMBER 40

SAVIO MACCHINE TESSILI S.P.A.33170 PORDENONE (Italy)Via Udine, 105Tel. +39 0434 3971Fax +39 0434 397599E-mail: [email protected]

SAVIO (SHANDONG) TEXTILE MACHINERY CO., LTD.No.6 Torch Industry Park,No. 2166 Chongwen Dadao,High&New Tech Industry Development Zone,Jining, Shandong, P.R. China 272000Tel. +86 0537 2395206/101Fax +86 0537 2395216 E-mail: [email protected]

SAVIO INDIA LTD.Nallattipalayam, Tamaraikulam - PostPollachi, Coimbatore - 642109Tamil Nadu, IndiaTel. +91 4259 304555Fax +91 4259304567E-mail: [email protected]

SAVIOTECHNICS S.R.O.Lhota 261, 549 41 Červený KostelecCzech RepublicTel. +420 499451466E-mail: [email protected]

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Polar Automatic Winders

Polar automatic windersExtremely popular all over the markets, Savio Polar model has been recently developed to max 80 positions and gathers all the innovative solutions for the high quality demand, for both yarn and package output with any downstream process. This automatic winder summarizes all the expectations of the markets thanks to the various innovations in terms of technology, quality output, simplified maintenance and energy saving.

All POLAR models (manual feeding, automatic feeding free standing, automatic link) represent the utmost technology available: the previous success of the mechanical models has been followed by the last generation of the fully controlled electronic one, which is today the state-of-the-art. The more sophisticated machine in the range is POLAR/I Direct Link System, the solution for linking the ring spinning frame to the winder; this machine introduces a new concept in automatic link winding, ergonomics and user friendly sophistication. The POLAR/I DLS boasts an unique spinning frame to winder close loop feeding system, the winder being an extension of the same, ensuring total free flow of the materials. In 2013, a new step forward was done adding to the Polar family the Premium series. The Premium version implemented the features of the traditional free standing winder, being based on the winding unit and frame of the link version, thus improving its automation standards. In fact, the hopper, the peg feeding system, the End finder stations, the Backup stations transform the original “manual doffed” bobbin into a similar bobbing used in the link system.Now the Polar family has placed along with the drum winding technology also the drumless technology: in this way, we want to meet all customers’ requests in terms of flexibility and productivity.

Flexible and reliable: Polar manual feeding typeIn terms of flexibility and productivity, the manual feeding winder is a reply to those spinning mills using ring spinning frames with different bobbin sizes, for different counts and fiber. This winder can easily process different yarns and counts, allowing a very flexible production planning, since there is no rigid assignment of yarn allotments from ring spinning frames.Furthermore, Polar round magazine model is so flexible that can be customized according to feeding requirements and to special spun yarns: • MR/LR version with package feeding

allowing the rewinding of packages of any taper;

• MF/LF version for processing wet spun flax yarns;

• Special version with feeding from large bobbins;

• Special version with feeding from waste cones.

“M/L” version: round magazine bobbin feedingM/L version is the manual feeding automatic winder, which has imposed itself as top seller in many markets thanks to the peak technologies improving production, decreasing energy consumption and simplifying maintenance. This manual feeding winder is available with manual package doffing (M) or automatic package doffing (L), and is remarkable for the following features:• Yarn path with reduced points of contact on

the yarn• Take-up packages with different taper ratios

with electronic on/off anti-patterning system• Different solutions for air splicing, water

splicing, heat splicing, and mechanical splicing, in other words the “total splicing system” that completely covers all cotton, wool, linen and silk fiber materials

• Various types of bobbin feeding from 180 to 350 mm

• 6 or 9 pocket round magazine

“R” version: package feeding R version allows rewinding of packages of any taper, producing packages ideal for any subsequent use. The main fields of use of POLAR MR/LR are rewinding packages coming from the dyeing process, packages of different shapes and contents, packages coming from Open End spinning frames and packages remnants. The machine equipped with automatic feeding package change is available with (LR) or without (MR) automatic doffing trolley. A simplified version is also available with a single fixed peg.

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Polar Multicone Winder

Polar Multicone: especially studied for dyeing process packages & fine counts The different downstream processes require a wide flexibility in the wound package building, in order to optimize the specific efficiency.Packages for warping, weft, knitting, dyeing, doubling twisting, require a complete different package formation in terms of geometry, edges shape and density, which can be only possible, provided the yarn be wound with a different and flexible layering system.

Being consequently requested an easy and fast change in the winding process, a digital yarn layering technology (drumless) is needed to

prepare all formats.

“Multicone” version: the digital yarn layering technology

Polar “Multicone” system represents today the proper

solution to achieve that flexibility through:

- Straight path layering system: the only one that allow a precise and

controlled yarn deposit on the format, being the thread guide movement much closer to the package, than any other “pendulum” system, keeping also a fix distance delivery point.

This guarantee a full and precise control the thread during the whole traverse stroke, but mainly at the package edges areas, where the yarn dynamic is critical, because of the stroke inversion effect. As a consequence, the winding maximum speed and out-put is limited to prevent “yarn falls” on package flanks.

- The “skill free” PC , where the few settings required, are easily selected by any mill operator, once you need change the layering winding angle or number of turns with a suggested menu of main end use applications.

- The C.A.T. (computer aided tension) and Tensorflex, interacts directly with the Multicone digital system in order to even the winding tension during the whole process, with any yarn count and material type (including single /double core-siro spun….).

In case of very fine single cotton yarn or finest wool, for dyeing purposes, whenever the package arm counter-weight values need to be severely controlled, the machine can be equipped with the optional C.A.D. (Computer Aided Density).

At Shanghaitex exhibition, Savio is exhibiting a Polar Multicone winder equipped with 12 winding units, especially studied for dyeing process and fine counts: 6 units will be equipped with manual bobbing feeding (L version) and 6 units will be equipped with manual package feeding (R version). This will allow customer to see the different configurations he could obtaining choosing Polar model.

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The Albini Group

The Albini group: producing the best shirting fabrics in the world since 1876 Founded in 1876 in Albino (Bergamo)-Italy, the Albini Group remains a family business that today is represented by the fifth generation led by Silvio, Fabio, Andrea and Stefano. Albini Group now has eight plants (five in Italy), with more than 1300 employees and is now the largest European manufacturer of shirting fabrics.

Notably their export share continues to increase: they offer more than 20,000 different fabrics, in order to satisfy the most demanding customers in more than 80 countries of the World. The high International vocation of the Group is further confirmed by indirect exports that characterize the products sold in Italy, of which a significant portion is destined to brands whose finished garments are particularly well appreciated abroad.Confirming the continued investment targeted at obtaining the authentic expression of a Made in Italy product, the Albini Group opened in late 2012 a new line of spinning inside the plant Niggeler & Küpfer of Ceto, in the province of Brescia (Italy).

With an investment of 2.5 million euro the Group has therefore entered for the first time in its long history into the field of spinning, a niche activity essential to controlling a supply chain of excellence starting from the raw material through to finishing Made in Italy. The production of spinning, which in 2013 will have a value of 9 million euro, combines the historical know-how acquired by Albini in the treatment of the finest yarn, together with the most modern and highly advanced technologies. To provide fabrics which are increasingly sought after and appreciated by international markets, the search continues for the best raw materials in the world. Egyptian Giza 87 and Giza 45 cotton grown directly in the plantations of the Albini Group in the Nile Delta, where in 2012, the second crop of Giza 87 was harvested, the unique harvest of this extraordinary cotton crop in all of Egypt.

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The Albini Group

France, Spain, United Kingdom and Germany are the countries where the Albini Group exports most, followed by the United States and China. Being able to offer a guaranteed and impeccable quality, focusing on innovation, quality and customer service is the strength of the Group and its continued mission.The seasonal offering of fabrics of the Group today consists of thousands of different variants to suit all styles, develops across 5 distinct brands, which able to meet the specific needs of each market:- the brand Cotonificio Albini focuses on the

refined and sophisticated Italian taste;- Thomas Mason is the brand synonymous

with British heritage, an unique example of quality, style and elegance;

- the brand Albiate 1830, in addition to sports and Jacquard fabrics, has reinterpreted the

Denim in all styles, from classic to sports and fashion;

- the brand David & John Anderson, syno-nymous with excellence, using the finest yarn counts in the world, such as Cullinan in 300/2 e Millennium Star in 330/3;

- the brand Albini, donna the first collection entirely dedicated to women with style and sophistication.

For the realization of such a diverse range of fa-brics, the Albini Group continues with its stra-tegy of investing to keep up to date facilities.The strengthening of the industrial structure in 2012 has materialized, with investments of more than €7,5 million aimed, in addition to spinning, to the renewal of looms and pre-paration equipment and the maintenance of the state of the art dye houses. An important part of these on the industrial investments has

been concentrated on energy saving and eco-sustainability projects (1.7 million euro), which involved several plants of the Group including Mottola (Taranto) in South Italy - where two wind turbines and a photovoltaic system have been installed - , and Letohrad (Czech Repu-blic) - where an optimization project has led to the installation of a new and modern thermal power plant gas. Moreover, the Head Office and establishment of Albino have also installed a hydroelectric turbine, alongside numerous other substantial interventions in energy efficiency.

ALBINI IN THE WORLDAlbini group today has eight productive sites (five in Italy), and more than 1300 employees.

Since 1876 Albini Group - Albino, Bergamo, Italy - Dyeing and WeavingSince 1996 Brebbia - Varese, Italy - FinishingSince 2002 Letohrad - Czech Republic - WeavingSince 2003 Mottola - Taranto, Italy - WeavingSince 2008 Gandino - Bergamo, Italy - Logistics Centre and fabrics laboratoriesSince 2009 Mediterranean Textile - Borg El Arab, Alexandria, Egypt - WeavingSince 2010 Delta Dyeing - Borg El Arab, Alexandria, Egypt - DyeingSince 2011 Shanghai - China - Sales OfficeSince 2012 Ceto - Brescia, Italy - Spinning line

SAVIO MACHINERY POOL @ALBINI: Orion and Polar winding spindles: 332

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Ritorcitura Fratelli Rossi

More than forty years of experience and a close collaboration with manufactures of ma-chines have allowed Ritorcitura Rossi to work yarns that until short time ago was thought to be impossible to realize.Making good use of the latest technology available with specific modifications, they have directed their twisting production in the direction of the finest counts: work unique yarns from 190 Ne to Ne 300 with the possibi-lity of twisting to 4 plies.Supercharging, addition of paraffin, axial di-splacement of the yarn guide through electro-nic systems, different angles of intersection: everything of this in the twisting step.Know-how and software technology of the machines allow Ritorcitura F.lli Rossi to pro-duce cones in various formats, with different angles of intersection (more or less open), constant or variable, with borders more or less rounded to facilitate the dyeing and allowing, in this way, a good use in the following step of textile chain.With 300 positions of precision singeing (splitted between Cotton Division and Syn-thetics Division) Ritorcitura F.lli Rossi is able to produce approximately 100,000 kg / month

Since the early 70s, one of the leaders in the twisting manufacturing, the Italian Ritorcitura F.lli Rossi has directed its skills to manufacturing fine and very fine counts. From the 80s, the company has set up a division with 500 spindles for winding and singeing cotton yarns. After 2010, the Rossi family has reorganized the company and ventured into new R&D projects: • 2012 new twisting division in collaboration with Savio and SSM• 2013 new plant in Egypt, Winsitex Egypt S.A.E

SAVIO MACHINERY POOL @RITORCITURA F.LLI ROSSI: SIRIUS twisting spindles: 480

(this value is calculated with the assumption of mean title Ne 100/2).Key features for Rossi’s products: - format cone diversification: hard or soft

cones, conical or cylindrical one (mm 170 or mm 180 of tube length), with P or Q untwisting mode;

- material diversification: 100% cotton, 100% silk, cotton/silk mix, viscose, wool, mélan-ge;

- product diversification: winding of a large range of counts (twisted from Ne 16/2 to Ne 300/2 and single to 120/1).

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SIRIUS Two-for-one twisterSavio has achieved the maximum automation possible with the new generation of twisters, SIRIUS.

This machine is available in two versions: the mechanical one and the electrical one (Elec-tronicDriveSystem). Sirius EDS model has independent motors and inverters that allow you to adjust all operating parameters through the interface of a PC. This innovation comes from electronic knowledge, which Savio already used in other sophisticated products. The main impact of this innovation is to decrease strongly the ma-chine set-up time, thus reducing the number of operators for each machine, while introducing a simple and direct way to change any setting.

The main features of Sirius machine are:• A high structural standardization for all the

diverse models.• A wide range both for feeding and spindle

dimensions for every yarn type and count.• A great optional offer, available for all the

different machine versions.• “Electronic” solutions and simplified main-

tenance to reduce the workforce needed for each machine.

SIRIUS Two-for-one twister

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SavioNews#40

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june, 2015 - number 40 savionews#40 · rigid assignment of yarn allotments from ring spinning...

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