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JSC Forging New Partnerships post Shuttle Era and Information sharing with new commercial space companies Sierra Nevada Corporation John M. Curry/Director Dream Chaser Advanced Development November 16 th , 2011

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Page 1: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

JSC

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Page 2: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

�Owner Operated Company

–Founded in 1963 and under consistent

management since 1993

�Corporate Overview

–2,000+ employees enterprise wide

–36 locations in 20 states across the US

–22 years experience supplying spacecraft

subsystems and components

�Strong Annual Growth

–Continuous profitability the last 13 years

–No long term

debt

–Significant R&D Budget

–Established flig

ht hardware m

anufacture

and test capability

�Flown on over 400 space m

issions

�Over 4,000 systems, subsystems and

mechanisms flown with 100% on-orbit

success

�Seven Business Areas

Oakland, CA

Los G

atos, CA

Irvine, CA

San Antonio, TX

Plano, TX

Greenville, TX

Ft . Walton, FL

Huntsville, AL

Fayetteville, NC

WDC Office

Salt Lake City, UT

Dayton, OH

Stead, NV

Folsom, CA

Corporate HQ

Sparks, NV

Omaha, NE

Ft. W

ayne, IN

ISR

SST

CNS/ATM

C4N

EWR

IMS

SSG

Centennial, CO

(ISR + Straight Flight)

Columbia, MD

Hagerstown, MD

Herndon, VA

Durham, NC

Poway, CA

Clovis, NM

Louisville, CO

Englewood, CO

Idaho Falls, ID

Nashua, NH

Lakeside, CA

Houston, TX

Corporate Overview

Page 3: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

SNC Enterprise

IMS

Integrated Mission

Systems

IMS

Integrated Mission

Systems

EWR

Electronic W

arfare/Range

Instrumentation

EWR

Electronic W

arfare/Range

Instrumentation

SST

System Sensors &

Technology

SST

System Sensors &

Technology

CNS/ATM

Communication,

Navigation,

Surveillance/Air Traffic

Management

CNS/ATM

Communication,

Navigation,

Surveillance/Air Traffic

Management

ISR

Intelligence, Surveillance and

Reconnaissance

ISR

Intelligence, Surveillance and

Reconnaissance

C4N

Command, Control,

Communication,

Computers and Networks

C4N

Command, Control,

Communication,

Computers and Networks

SSG

Space Systems Group

SSG

Space Systems Group

Page 4: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Satellite Systems

Orbcomm Gen 2

ChipSat

TacSat-2

Multi-Mission

Space Vehicle

Restraint

Pointing

and Control

Docking

and Capture

Deployable

Structures

Space Technologies

Gim

bals

Solar Array Drives

Propulsion Systems

Orbit Transfer

Green Hybrid

Engine

SolarTherm

al

Satellite Propulsion

Orbital & Suborbital

Launch

Space Transportation

Space Systems

DSX

Space Exploration

Dream Chaser Vehicle

For Commercial Crew

Transportation

Page 5: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

SpaceShipTwo Program

•Design, build, and flight test

•Over 50 test firings completed

•Built m

otors for SS1 that won XPRIZE

•Successful Hotfire demonstrated > 65,000 lbf

•Flight tests in 2011 and start of commercial

service in 2012

Hybrid Rocket Motors

Fuel Grain

Turbopump

Oxidizer

Pressurant

Nozzle

Motor Case

Oxidizer

Tank

CHPM

Avionics

Fuel Grain

Turbopump

Oxidizer

Pressurant

Nozzle

Motor Case

Oxidizer

Tank

CHPM

Avionics

Propulsion Systems

Page 6: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

6Sierra Nevada Corporation Proprietary

Dream Chaser Overview

Page 7: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

7Sierra Nevada Corporation Proprietary

•Russia’s BOR-4 Spaceplane

–4 O

rbital flights & 1 Sub-O

rbital flight

–Inspiration for NASA’s HL-20 lifting-body spacecraft

•NASA’s HL-20 Spacecraft

–Abort landing sim

ulations

–Ergonomics and egress

–Fabrication and operations

–> 1200 wind tunnel tests

–Trajectory studies

–Handling evaluations

•SNC’s Dream Chaser Vehicle

–Years of research, design,

development, & testing

–Flight Proven Technologies

–Modern m

aterials

–Additional CFD analysis

–Trajectory refinement

–Component & wind tunnel testing

–Launch vehicle integration

–Flight sim

ulation

–Inspiration for SNC’s Dream Chaser spacecraft

Evolution of Dream Chaser

Page 8: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Dream Chaser Configuration

•0-7 crew capable

•Manual and Automatic

•Main Propulsion System

•Dual Hybrid M

otors

•Rubber & Nitrous O

xide(N

2O)

•Multi-use N

2O (Aborts, Orbit

Translation/Rotation, Active

Therm

al Control)

•Reaction Control System

•Non-Toxic N

2O & Ethanol

•Low (>1.5 g) Reentry

•High TRL Subsystems

•Upright/Recumbent Seating

•Runway Landing

•Friendly Crew/Cargo Access

•Design for Operability

•Reusable

Page 9: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Atlas V Launch Vehicle

–Existing, Mature, Reliable

–100% m

ission success for all Atlas

II, III, and V

–SNC/ULA Selected unfaired Atlas V

with low Max-Q

trajectory

Page 10: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Hybrid M

otor Test

Page 11: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Structural Testing

Page 12: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Cockpit Flight Sim

ulator

Page 13: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

SNC Dream Chaser

Design and Development Approach

–Accelerate Dream Chaser Space System design and development via

aggressive “build a little, test a little”program

–Successfully completed primary structure and hybrid rocket motortests

–Developed Vehicle Avionics Integration Lab and Flig

ht Control Integration Labs

–Engineering Test Article (ETA) Range and Taxi, Captive Carry, and Free Flig

ht

subsonic flight tests will occur in m

id-2012. Pilo

ted tests follo

w in 2013.

–Future vehicles (Sub-O

rbital Vehicle and O

rbital Vehicle) flight tests demonstrate

expanded capability culm

inating in full mission profile demonstration)

–Capitalize on NASA partnership to utilize expertise/experience

–Commercial Crew Program Partner Integration Teams (PIT) enables NASA

insight into Dream Chaser design and development. SNC team benefits.

–Leverage NASA human spaceflight expertise through funded Space Act

Agreements (SAAs) with JSC and other centers.

–Leverage Dream Chaser flight test and m

ission demonstration capabilities

–Use expert experience of partner organizations

–Boeing/USA/ULA/Draper/Scaled Composites, etc.

–Exploit SNC technical capabilities (Rapid Development, Autoland,etc)

Page 14: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Program Tim

eline

Page 15: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

Partner Organizations

SNC Offices

NASA Centers

SNC Teammates

Program Office

Houston

Dryden Flight

Research Center

Kennedy

Space Center

Langley Research

Center

Marshall Space

Flight Center

Johnson

Space Center

Glenn Research

Center

Ames Research

Center

NASA Engineering

& Safety Center

Page 16: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

NASA/SNC SAA

Summary Status (11/2011)

NASA Center

Umbrella SAA

# of Annexes Description

Johnson

In Place

11-Docking Analyses and Loads

Kennedy

In Place

11-Ops Analysis, Safety/Risk

Analyses/G

round Processing

Ames

In Place

11-Launch Abort System Characterization

Langley

In Place

31-GN&C, Aerodynamics Support

2-Composite Structures Support

3-CFD, Aeroheating Support

Dryden

In Place

11-Flight Test Planning Support

Glenn

In Place

11 –

Propulsion Support/Plum Brook

Marshall

In Review

11 –

Wind Tunnel Testing Support

Notes:

•LaRC draft Annex 4 (WT testing) received; an amended Annex withexpanded scope is being prepared.

•DFRC Annex 2 (ETA test support) received and in review at SNC.

•MSFC U

mbrella SAA and Annex 1 (WT testing) received for SNC signature 11/07/2011.

Page 17: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

JSC Space Act Agreement Status

11/14/2011

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Page 18: JSC Forging New Partnerships post Shuttle Era and ... · Space Exploration Dream Chaser Vehicle For Commercial Crew Transportation Hybrid Rocket Motors Fuel Grain SpaceShipTwo Program

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