jsa_sk

ScaffoldingDepartment:Mechanical Environment ChangeType of JSA.Job Safety AnalysisJob Description:Scaffolding; Erection, Modification, Inspection and DismantlingStandard Non-standardPlant:OLEFINSEquipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1Scaffolding ErectionSlips and Falls Only allow qualified/certified Scaffolders to do the Scaffolding Job.

Use proper PPE's (Full body harness & rubber coated gloves).

Full body harness shall be 100% tied off.Do not work in pipes, use single plank with 'C' clamp.

Do not use pipe for allow exccess.Install temporary ladder to erect scaffolding on high elevation.

Existing Facilities may get damagedDo not touch or block any plant equipments.Area to be barricaded with warning signEnsure access and equipments are free from any obstructions.

Material FallsWhen handling the materials, make sure next man in the chain has control before you release the item and also make sure you have rope & bucket to lift

Shift clamps by hoist bucketsBarricade the area where object can fall with warning signs.

2Scaffolding ModificationFalling ObjectsMaterials shall not pile stocked in platform.Use scaffolding tool basket for earring tools.Use wrench belt to secure spanner & tools.Toe board shall be provided at all sides of the elevated platforms

Provide proper guard rails all around the platform without gaps.

Personnel FallingUsers shall inspect all ladders before useEnsure ladder extend a minimum of 1m.(3ft) above the landing platform.

Do not use defective or greasy ladder.Only one person shall be on ladder at a timeDo not use temporary work platform, such as scaffold, to support a ladder.

All employees shall be protected by the use of personnel fall arrester system. (Use Full Body Harness)

When climbing up or down the ladder, face the ladder and maintain 3 points of contact with hands free of material.

Use chainstrap for hard hat to prevent falling helmet.Use rubber coated gloves.Use lanyard to a vertical & horizontal lifeline or scaffold structural member.

Hands to be always clear from pinch points.If the scaffold is incomplete, put Red Tag.Do not use scaffold if there is Red Tag.3Scaffolding InspectionScaffold CollapseOnly competent scaffold workers should erect & modify scaffold.

Certified scaffolding supervisor shall be provide during erection & Modification of scaffold.

Certified scaffolding Inspector should do inspection and insert the Green Tag and fill the checklist properly.

4Dismantling of ScaffoldingInjuryUse proper PPE's and rubber coated gloves.Proper handling the materials & tools.Materials shall be secured and barricade the area with safety sign.Back pain or Muscular Pain.Do not work overload.Utilized proper lifting techniques.Ask for help when lifting heavy items more then 50 lbs.

Slip and FallsOnly allow qualified/certified Scaffolders to do the Scaffolding Job.

Barricade the area where object can fall.When handling the materials, make sure next man in the chain has control before you release the item and also make sure you have rope & bucket to lift. Maintain proper housekeeping.

Falling ObjectsMaterials shall not pile stocked in platform.Use scaffolding tool basket for earring tools.Use right tools for right job & do not drop or throw any tools/materials.

Falling & injuriesDo not use defective or greasy ladder.All employees shall be protected by the use of personnel fall arrester system. (Use Full Body Harness)

Use chainstrap for hard hat to prevent falling helmet.Use lanyard to a vertical & horizontal lifeline or scaffold structural member.

Inappropriately Materials StorageAll materials properly labeled/stored with materials safety stacked.

Sharp tools stored very safely.Provide barricade around temporary storage area.

Required PPE:Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all measures in job step hazards control to mitigate risk level associated with this task.

Approved by: Maintenance specialist/Supervisor: Name:Badge #Signature:

NoYes

CivilDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Excavation, Backfilling and CompactionStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1Mobilization, preparation and handling of toolsPersonal injury like hand injury, body injury.Tool box talk prior to start of work.Barricade the work area.Obtain cold work permit for light duty work.Use of PPE like leather gloves, safety hat, safety goggles, safety shoes.

Fall down of tools and materialsMaterial to be secured on to the vehicle.Use proper manual handling technique.2Excavation of soilUnderground cables can be damaged Underground cables drawings will be checked PTW to be followedSeparate excavation certifiate to be achieved from operations as approved from Civil,Electrical & Mechanical Department of SAUDI KAYAN, before start any excavation.

Personal injury due to falling of person Hard barrication will be providedPlace the safety sign boardSlope should be properSafety officer will ensure the proper hard barrication and foreman will supervise the job

Personal injury during excavationEnsure that workers properly inducted about the proper positioning

Use all required PPE'sPerform the job in proper way with safety point of viewUse only those equipments which are in good conditionSoil collapse during the work executionProper side slope must makeWorking during rain will not be allowed.3Backfilling & compactionTripping from loose earth/stones.Proper housekeeping and safety signs

4Concrete PouringDamage of property due to fall of structureOnly experienced and compitent person shall allowed to do the job

Skin allargeyProper PPE to reduce concrete exposure to eyes,skin etc.

Slip/ Trip & fallForm work shall be inspected & approved by copmetent person.

5Unsafe conditionsAll potential hazardsWhere a situation presents a hazardous condition, the exposed employee will be removed from the hazardous area until all necessary precautions have been taken to eliminate the hazard and ensure their safety.



NoYes

Erection & dismantlingDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Dismantling and Erection of steel structure, piping and equipmentStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1Dismantling of existing structure, Piping and equipmentsFall of PersonnelTool box talk & briefing of JSA before start of jobAppropriate PPE'sUse of full body harness / Certified scaffolder platform with guard rail system

Ensure proper hook up of full body safety harness/shock absorber (100% tie off)

Falling and damaging of material/ toolsProper Rigging plan & Certified Lifting GearsArea barricading and safety signsNut & bolts to be shifted in proper bagsDo not throw tools and sparesTools to be tied with rope while work at height Use of chin strip while working at heightClose monitoring by competent supervisorImproper ToolsUse of proper and inspected toolsTrip / Access blockedAll material to be stacked properlyAll the access / ways must be open in case of emergency (emergency exit poster to be posted)

Material to be barricaded2Erection of Steel structure, Piping spools and equipmentsDropping of load during liftingCertified lifting tools and equipmentCertified crane operatorArea barricading + safety signsNo personal under suspended loadClose monitoring by competent supervisionSwinging of loadCheck position of crane and trailerExperienced & certified crane operator and signal manCompact the groundApproved rigging planTwo men with tag line for control load movementClose monitoring by area supervisorNo work during high wind and rainArea barricade for crane and load movementEquipment failure3rd Party certified crane and lifting toolsCrane and lifting tools inspected by SKQualified crane operator and signal man



NoYes

Hot JobDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Hot Work; Preparation, Grinding and WeldingStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1PreparationImpact Injury / Content with hot surface(burn) Valid PTWJSA briefing before start of jobGas leakTool box talk before start of job/Hose leak checkAsset DamageUse only IFC Drawings for proper line fabrication.Competent supervisor2Grinding by Electric GrinderImpact Injury / drawn into electric grinderValid PTWNo helper and unskilled labor is allowed to operate of grinderNo scarf or other loose clothe during grinding operation Flying of sparkInspection of grinder before operatingGood condition of electric cablesHigh NoiseUse of ear plugs & muffsDisc brokenProper tightness of disc (Proper tool for disc replacement) & the disc with rotating guard

Check quality of discDisc RPM should be equal or greater than grinder RPMEye InjuryAppropriate PPE's (Face shield, Glasses, Gloves )FireGas testing as per permit requirementArea covered with fire blanket Fire extinguisherFires watch man certified by SK3WeldingImpact Injury / Content with hot surfaceValid PTWJSA briefing to all crewsTool box talk before start the job as per nature of job Skilled manpowerFumesArea screened offAppropriate PPE's (Face mask, Welding face shield)Close monitoring by area supervisorEquipment FailureEquipment inspection by third party certificationQualified welders with certificationsElectrocutionAll electrical tools/ equipments must be inspectedProper earthing of equipment & machinesAll electrical cables and welding leads must be inspected and in good condition

FireGas testing as per permit requirementWelding area properly covered (Canopy) with fire blanket Pressurized fire water hoseFire extinguisher (Fire watch man)Eye InjuryAppropriate PPE's (Face shield, Glasses, Gloves )Usage of welding face shieldSkilled manpowerTripProper cable management, not to be rapped with conductive material

Welding cables and electric leads should not be in walk waysPoor IlluminationProper lighting arrangement for night workingRequired PPE:Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all measures in job step hazards control to mitigate risk level associated with this task.


NoYes

NDEDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Non-Destructive TestingStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1Die Penetrant TestingChemicalsValid PTWTool box talk before start of jobskin Irritation & Fumes inhalationProper PPE as indicated on MSDSUsage of safety glasses and mask2RadiographyRadiationProper PPE's.Barrication + warning sign of radiographyQualified and certified RadiographerPrior to doing this job, affected area owner should be informed

Dosimeter to confirm battery limit, Radio communication Radioactive ContaminationOnly classified workers allowed in work area during exposure of source

Equipment on site for retrieval of source in an emergencyConfirmation of safe source containerInjuries / Radioactive effects on workers healthDose rate not exceed 7.5 micro sieverts per hr. at barriers.

No eating/drinking in work areaSource Lost/MishandlingProper manual handling by designated personnelRadiation source to be returned immediately to approved holding area when not in use.

Procedure approved by Company



NoYes

GeneratorDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Runnig of GeneratorStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1PreparationGas leakValid PTWJSA briefing before start of jobGas testing as per permit requirement2Running of generatorHigh NoiseUse of ear plugs & muffsFireGas testing as per permit requirementArea covered with fire blanket Fire extinguisherFires watch man certified by SKEquipment FailureEquipment inspection by third party certification

ElectrocutionProper earthing of the generatorAll electrical cables must be inspected and in good condition

Trip/ Access BlockedThe area should be barricadedProper cable management, not to be rapped with conductive material

All the electric leads should not be in walk ways



NoYes

Loading & offloadingDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Lifting & Rigging activitiesStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1Lifting of loadEquipment failureValid PTWApproved rigging plan / Red flag at extended loadThird party certified crane and rigging gearsThird party certified crane operator.Impact InjuryAppropriate PPEsMinimum personal near activityClose monitoring by competent supervisionWrong positioning of craneCheck proper position of craneCompacted ground/Proper leveledOutriggers to be fully extended with rigging padsFollow the load chart work with a safe working load.Experienced and certified crane operator and signal manDropped loadCertified lifting tools and equipmentArea barricading + safety signsNo personal under suspended loadClose monitoring by competent supervisionSwing the loadTag line to be usedNo lifting during heavy windClose monitoring by area supervisorPoor SightEnsure only one certified person signals to operatorDirect eye to eye contact between crane operator and signal manProper lighting arrangements for night working



NoYes

HydrotestDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Hydro-testing of pipingStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1PlanningNon-compliance with safety procedureValid PTWTool box talk before start of jobArea shall be barricaded with safety signs.Use of Proper PPE's like hard hat, safety goggles and safety shoes.

Defective Equipment/toolsEnsure that equipment /tools being used for the hyro-testing such as hose, pump, coupling, pressrue gauge, spade, gasket etc are free from defect & suitable for the pressure rating of the system

2HydrotestingExceeding maxiamum allowable pressureEnsure that pressure relieving device is set at maximum allowable pressrue for the weakest portion of the segment to be hydro-tested.

Injury to workersKeep away from the pressurized segment of the system being hydro-tested.

Monitor the pressure gauge from a safe distance away from the potential source of high pressure jetting (Such as Flange Joint, Spade, and Coupling etc.)

Use of Proper PPE's like hard hat, safety goggles and safety shoes.

Damage to Equipment/ SystemNever increase the hydro-test pressure more than the maximum allowable pressure for the weakest portion in the segment or pressure rating of the hose & coupling

Isolate the equipment from all source of energy when not inuse.

Pipe/hose whipAvoid hoses from being bent, stretched and twisted.Ensure that all hoses used in pressure testing should be fitted with whip check arrestor.

Unsafe depressurization of hydro-test fluidEnsure the safe depressurization of the hydro-test fluid

3Wind-up & House KeepingScattered MaterialEnsure proper wind up & housekeeping at worksite.The accessories (hoses & pump) not being used must be disconnected and stored separately.

PSV (in case isolated) to be lined up after hydrotest completion



NoYes

Material shiftingDepartment: Environment ChangeType of JSA.Job Safety AnalysisJob Description:Material ShiftingStandard Non-standardPlant:Equipment:Date:Implementation sheetNo.Job StepsPotential HazardsMitigation PlanResponsibility1Material LoadingEquipment failureValid PTWApproved rigging plan / Red flag at extended loadThird party certified crane and rigging gearsThird party certified crane operator.Dropped loadCertified lifting tools and equipmentArea barricading + safety signsNo personal under suspended loadClose monitoring by competent supervision2Vehicle MovementRoad AccidentValid License holder & experienced driverFollow speed limitsFollow SK route / Reverse hornUse of seat belt / flagmanPoor Condition of VehicleCondition of the vehicle should be checkedVehicle inspection by SKBrake failure and improper parkingUse stopper and hand break while parkingBanks man while reversing the vehicle3Material offloadingImpact InjuryAppropriate PPEsMinimum personal near activityClose monitoring by competent supervisorDropped loadCertified lifting tools and equipmentArea barricading + safety signsNo personal under suspended loadClose monitoring by competent supervision



NoYes

Sheet1

jsa_sk

Documents