job no.: 24590 --1=-: · justification: the ag-1 standard is an air permit requirement. the use of...

0 Yes C8J No THIS DOCUMENT CONTAINS EXPORT CONTROLLED INFORMATION, SEE BASE DOCUMENT FOR FULL LABEL AND RESTRICTIONS

Supplier Deviation Disposition Request Page I of 5

PROJECT: Hanford Tank Waste Treatment and Immobilization Plant (WTP Project) JOB No.: 24590

FORWTP USE

WTP SDDR No. Rev. DATE RECEIVED

FOR SUPPLIER USE

SUPPLIER SDDR No. DATE SUBMITTED N2150-SDDR-03 10/26/2017

1. Supplier Name Address City & State Zip Preferred Metal Technologies 9341 Adam Don Parkway Woodridge, IL 60517

2. Supplier's Order No. 3. WTP P.O. or SC Rev N2150 24590-CD-POA-MA00-00001 0

4. Deviation Description (Attach extra sheets, photographs, sketches, etc. as necessary and identify quantity andserial numbers as applicable)

Section 5.2 of specification 24590-B0F-3PS-MACS-TOOO I, Rev. I, provides requirements for welding and weld inspection to be performed per ASME AG-I-I 997 as well as other codes and standards that are inconsistent with the exhauster manufacturer's welding and inspection processes which are in alignment with ASME AG-I 2015. All welding and weld inspection is normally done per A WS D 1.1 (carbon steel) and A WS DI .6 (stainless steel), consistent with ASME AG-1-2015. This was originally addressed within PMT exceptions matrix attached to the original proposal, prior to issuance of contract.

4a. Supplier's NCR: (See instructions for applicability) Number: 5. Supplier's Proposed Disposition: D Use As-ls D Repair � Modify WTP Requirement6. Supplier's Estimated Cost Impact: NIA / 7. Supplier's Estimated Schedule Impact: NIA

8. Proposed Disposition and Technical Justification (plus Cost/Schedule if applicable):sketches, etc., as necessary.)

(Attach extra sheets,

PMT requests that the specification Section 5.2 be revised to allow all exhauster welding and weld inspections to be performed per ASME AG-1-20 I 5. This is consistent with how the manufacturer builds exhausters for the nuclear industry and is in alignment with the codes and standards typically applied to this type of equipment.

9. Supplier's Authorized RepresentativesJ:,_::/AL Name: Michael McRae

Title D�e 7

Project Engineer 10/26/2017

10. WTP Engineering Action D Approved D Disapproved D See Below

Distribution: Procurement & Subcontracts Construction

NOTES: 4. Non-applicable items to be marked "NIA."1. Complete instructions provided at end of form.2. Items 1 through 9 and 14 to be completed by Supplier.3. Items 10 through 13 and 15 to be completed by WTP.

5. Attach additional information whenever necessary.6. WTP must be notified within 5 days after detection of deviation. 7. Select "Yes" if the SDDR contains or references ECI documents.

24590-ENG-FOOOOI Rev 44 (Revised 7/24/2017) Ref: 24590-WTP-3DP-G04B-00063

24590-WTP-SDDR-MS-17-00099 NA

X

10-30-2017

J

--1=-: _ _

Issued byRPP-WTP PDC

N/A

Supplier Deviation Disposition Request

Engineering Disposition of 5

PROJECT: Hanford Tank Waste Treatment and Immobilization Plant (WTP Project) JOB NO.: 24590 SDDR: 24590-WTP-SDDR-MS-17-00099 Rev. N/A

NOTES:

1. Complete instructions provided at end of form.

2. Items 1 through 9 and 14 to be completed by Supplier.

3. Items 10 through 13 and 15 to be completed by WTP.

4. Non-applicable items to be marked "N/A."

5. Attach additional information whenever necessary.

6. WTP must be notified within 5 days after detection of deviation.

7. Select “Yes” if the SDDR contains or references ECI documents.

24590-ENG-F00001 Rev 44 (Revised 7/24/2017) Ref: 24590-WTP-3DP-G04B-00063

Title of SDDR: Use of ASME AG-1-2015 for Welding and Inspection

11. WTP Procurement & Subcontracts Action: Commercial Terms Impact:

Yes This SDDR grants relief from requirements or changes the requirements and; check each (consideration)item that applies:

Modifications to governing terms are required and/or;

An increase in price is requested by Seller and/or;

A price credit from the Supplier is due and/or;

An increase/decrease in the Seller promise delivery date is required.

Cost impact, if any is subject to a separate approval process as required by the changes clause.

No This SDDR grants relief from requirements or changes the requirements and all of the following apply:

• No commercial impact (No modification of governing commercial terms is required) and;

• No increase in price is requested by Seller and;

• No decrease in price is anticipated or required by Buyer and;

• No extension of promised shipment is required

12. WTP Disposition Statement (Attach extra sheets, sketches, etc., as necessary).

Engineering has determined that all DVP Exhauster welding and weld inspection requirements identified in Section 5.2 of Specification 24590-BOF-3PS-MACS-T0001, Rev. 1, may be met by the requirements of ASME AG-1-2015 in lieu of those cited in that section.

For related specification changes see the following:

• For Section 2.2.4 - See Attachment 1, Page 3 of 5

• For Sections 2.2.5, 2.2.8, 2.2.9, 2.2.10, 2.2.11, and 2.2.12 - See Attachment 1, Page 3 of 5.

• For Section 5.2.1 through 5.2.4 - See Attachment 1, Pages 4 and 5.

This disposition applies to the DVP Exhausters designated as 24590-BOF-MA-DVP-EXHR-00001A and 24590-BOF-MA-DVP-EXHR-00001B.

It is noted that while the original (pre-contract) exceptions cited in Block 4 did discuss that AWS procedures would be used for the wheel, the use of a ASME AG-1 2015 in place of ASME AG-1 1997 was not addressed.

Does SDDR request an exception/deviation from a code or standard Identified in the WTP Code of Record (24590-WTP-COR-MGT-15-00001) Yes No

Follow case-by-case exception process per 24590-WTP-3DP-G04B-00001, Design Criteria, prior to proceeding with SDDR -- Identify approved case-by-case exception: CBCE document number: 24590-WTP-

CBCE-MS-17-00002.

WTP Justification (Attach extra sheets, sketches, etc., as necessary).

Is the change associated with a Q SSC? Yes No



PROJECT: River Protection Project Waste Treatment Plant

JOB NO.: 24590 SDDR: 24590-WTP-SDDR-MS-17-00099 Rev. N/A


WTP Justification (Attach extra sheets, sketches, etc., as necessary).

NOTES:









Justification: The AG-1 standard is an air permit requirement. The use of ASME AG-1-2015 in lieu of the current requirements in specification 24590-BOF-3PS-MACS-T0001 has been reviewed and accepted by MET (see Attachment 1, page 1) for all associated welding and NDE requirements. In specific, ASME AG-1-2015, Subsection AA-6300 calls out ASME B&PVC, Section IX, AWS D1.1, AWS D9.1, AWS D1.3, and AWS D1.6 so that calling those codes out in 24590-BOF-3PS-MACS-T0001, Rev. 1 is not required. Though AWS D14.6 “Specification for Welding of Rotating Elements of Equipment” is not found in ASME AG-1-2015, its requirements are also contained in ASME B&PVC, Section IX, AWS D1.1, and AWS D1.6. As such, reference to other standards within the specification is no longer required. All other requirements in Specification 24590-BOF-3PS-MACS-T0001 and datasheet 24590-BOF-MAD-DVP-00001 remain applicable.

REQUIREMENTS REVIEW

Client Approval Required* Yes No Interface Resolution Required* Yes No

*Address these “yes” answers in the WTP Disposition Statement (above).

Affected WTP Documents:

Document Number Rev Remarks

Specification Retroactive?

Incorporation by

Yes

No

Desig

n

Change

Refe

rence

24590-BOF-3PS-MACS-T0001 1

Affected Supplier Submittals:

Document Number Rev Document Number Rev

N/A

Reference Documents:

Document Number Rev Document Number Rev

N/A

• Supplier Deviation Disposition Request Engineering Disposition

ofS PROJECT: Hanford Tank Waste Trvatment and Immobilization Plant (WlP Project) JOB NO.: 1.4590 SDDR: 24590-WTP-SDOR-MS-17-00099 Rev. N/A


13. WTP Disposition Approval:

RE/Originator: MikeSHver Prin//7'ype Name

Checker: Tory Fogle Print/Type Name

Procurement & Subcontracts

Orilinator ltf: .. U- -f!MIMi °'II ..... :

Date

Date

Representative: _K_u_rt_K_na~P~P ___ _ _ al'1-Nh)/- I 7 Print/Type Name

Approver(s): Tracy Hawkins

Approver( s):

Approver(s):

Approver(s):

NOTES:

Print/Type Name

Allen Kunkle Printn'ype Name

Youssef Mohammad-Zadeh Printllype Name

Stanley Crow Print'Type Name

1. Complete instructions provided at end of form. 2. Items 1 through 9 and 14 to be completed by Supplier. 3. Items 10 through 13 and 15 to be completed byWTP.

24S90-ENG-FOOOOI Rev 44 (Revised 7/24/2017)

Date

~i Date

----lorg Name: NSE

4. Non-applicable Items to be marked "NIA" 5. Attach additional irtormatlon whenever necessary. B. WfP must be notified within 5 days after detection of devlallon. 7. Select 'Yes" If the SDDR contains or references ECI docunerts.

Ref: 24590-WTP-3DP-G04B-00063

smurdock

DWP



PROJECT: Hanford Tank Waste Treatment and Immobilization Plant (WTP Project) JOB NO.: 24590 SDDR: 24590-WTP-SDDR-MS-17-00099 Rev. N/A


NOTES:









Supplier Acknowledgement:

The Supplier accepts the WTP’s disposition herein and agrees to implement the WTP’s disposition accordingly. Return the signed SDDR to the WTP Project Document Control (PDC).

14. SupplierPrint/Type Supplier Representative Name and Position Signature Date

WTP Supplier Quality Representative Release for Shipment:

The SQR confirms through reviewing, observing, or monitoring that the SDDR has been incorporated or implemented for the applicable material or equipment for shipment.

15. SQRPrint/Type Supplier Quality Representative Name and Position Signature Date

1

Silver, Mike

From: Saenz, MiguelSent: Thursday, October 26, 2017 3:10 PMTo: Singh, Jyoti; WTP MET EDR ReviewCc: Erwin, Thomas; Crow, Stanley R; Mohammad-Zadeh, YoussefSubject: RE: Draft Welding SDDR for EMF DVP Exhauster Review

Jyoti,

For the SDDR and updated specification changes, I don’t have any additional comments.

Regards,

Miguel Saenz | Welding Specialist | Materials Engineering Technology (MET) Bechtel National, Inc. | 2435 Stevens Center, Richland, WA 99354

1.509.371.2296 office | [email protected]

From: Singh, Jyoti Sent: Thursday, October 26, 2017 8:13 AM To: WTP MET EDR Review <[email protected]> Cc: Erwin, Thomas <[email protected]>; Crow, Stanley R <[email protected]>; Mohammad‐Zadeh, Youssef <[email protected]>; Saenz, Miguel <[email protected]> Subject: Draft Welding SDDR for EMF DVP Exhauster Review

PMT has indicated their inability to meet our specification requirement for welding and NDE for EMF DVP Exhauster. Since this order is DWP affecting, we are helping PMT with draft write up of SDDR to expedite the design. This review is in effort of a draft write‐up. Miguel Saenz was present in the conference call with PMT and it’s requested that he be the reviewer for this.

Miguel,

As discussed, attached is the SDDR for allowing vendor to use ASME AG‐1‐2015 for welding of EMF DVP Exhauster. The SDDR disposition is to changes section 5.2 of the specification to replace all other code references with ASME AG‐1‐2015. However, section 5.1, 5.2, 6.2 and 6.3 of the specification has additional requirements for welding and NDE test without any code references. Please review the attached marked up specification and let us know if you have any comments on the SDDR and if you think sections other than 5.2 needs to be revised to be compatible with ASME AG‐1‐2015. The marked‐up specification shows intended changes to the specification as a result of the SDDR.

Your comment by COB today will be appreciated.

Thanks & Regards,

Jyoti Singh, P. E.

24590-WTP-SDDR-MS-17-00099 Attachment 1Page 1 of 5

2

Bechtel National, Inc. WTP DFLAW 11720 Plaza America Drive, Tower III, 9th Floor Reston, VA 20190-4757 Ph. No. 703-429-6310

24590-WTP-SDDR-MS-17-00099 Attachment 1

Page 2 of 5

24590-BOF-3PS-MACS-T0001, Rev 1 DVP Vessel Vent Centrifugal Exhauster

Page 4

24590-G04B-F00019 Rev 4 (2/12/2008) Ref: 24590-WTP-3DP-G04B-00049

2.1 General

2.1.1 Work shall be done in accordance with the referenced codes, standards, and documents listed

below, which are an integral part of this specification.

2.1.2 When specific chapters, sections, parts or paragraphs are listed following a code, industry

standard or referenced document, only those chapters, sections, parts or paragraphs of the

document are applicable and shall be applied.

2.1.3 For the codes and standards listed in Section 2.2, the specific edition year identified shall be

followed. For the codes and standards that are incorporated by reference (daughter codes and

standards), the referenced daughter edition or current edition shall be followed. If an edition is

not identified, the latest issue, including addenda, at the time of the award shall apply. The

edition year listed in Section 2.2 shall apply to subsequent references to the codes and

standards within the specification and shall govern in case of conflict with edition years

specified in the reference documents listed in Section 2.3. If more than one code, standard or

reference document covers the same topic, the requirements for all must be met with the most

stringent governing.

2.1.4 Deleted

2.2 Codes and Standards

2.2.1 Deleted

2.2.2 ABMA 1990, Load Ratings and Fatigue Life for Ball Bearings.

2.2.3 ASME B31.3-1996, Process Piping.

2.2.4 ASME AG-1-1997 with ASME AG-1a-2000 Addenda, Code on Nuclear Air and Gas

Treatment. (ASME AG-1-2015 for welding, NDE, welding procedure specification and

procedure qualification records)

2.2.5 ASME Boiler and Pressure Vessel Code, Section IX, Qualification Standard for Welding,

Brazing and Fusing Procedures, Welders, Brazers; and Welding Brazing and Fusing

Operators- Welding, Brazing and Fusing Qualifications.Deleted

2.2.6 Deleted

2.2.7 ASNT-SNT-TC-1A, American Society of Non-Destructive Testing Recommended Practice

No. SNT-TC-1A Personnel Qualification and Certification in Nondestructive Testing.

2.2.8 AWS D1.1/D1.1M, Structural Welding Code, Steel.Deleted

2.2.9 AWS D1.3, Structural Welding Code, Sheet Steel.Deleted

2.2.10 AWS D1.6, Structural Welding Code. Stainless Steel.Deleted

2.2.11 AWS D9.1, Sheet Metal Welding Code.Deleted

2.2.12 AWS D14.6, Welding of Rotating Elements of Equipment.Deleted



Page 12


The welding of stainless steel components to galvanized or previously galvanized carbon steel

is prohibited. The welding of stainless steel components to carbon steel components coated

with zinc-bearing paint is also prohibited even if the coating has been removed.

5.1.13 All base metals used shall be traceable to a material test report. The material test report shall

have actual test report values.

5.1.14 Weld bevels may be prepared by machining, grinding, or thermal cutting. The bevel surface

shall be smooth and meet the required weld joint design. All weld bevels shall be ground /

machined to bright metal prior to welding.

5.1.15 The parts to be joined by fillet welds shall be brought together as closely as practicable. The

gap between faying surfaces of lap joints should not exceed 1/16 inch. If the separation is

greater than 1/16 inch after straightening and assembly, the leg of the fillet weld shall be

increased by the amount of separation, but the gap shall not exceed 3/16 inch. The use of filler

material as shim stock is prohibited.

5.1.16 Flux, weld spatter, and slag shall be removed from each weld bead prior to depositing each

succeeding pass.

5.1.17 Where full penetration joints are welded from both sides, the first pass shall be back-chipped,

ground, or arc-gouged to sound metal before welding the second side. The requirement for

back gouging shall be stated on the WPS.

5.1.18 Vertical welding shall be vertical-up unless otherwise approved for each specific application.

5.1.19 Care should be taken to minimize distortion during welding. Staggering and back-stepping are

acceptable methods.

5.1.20 Shims and plates may be welded as detailed by the design.

5.1.21 The maximum interpass temperature shall not exceed 350 °F for austenitic stainless steels.

5.1.22 Equipment manufacturers’ requirements and limitations on welding and cutting/gouging in

terms of preheat/interpass temperature, heat input, technique and methods shall be followed.

5.1.23 Preheat shall be per the applicable Code unless stated otherwise.

5.1.24 The Seller shall submit the following for Buyer review and acceptance prior to use in

accordance with the G-321-E:

• Welding Procedure Specifications and Procedure Qualification Records

• Shop drawings

• NDE procedures

5.2 Welding and Non-Destructive Examination (NDE) Requirements

5.2.1 Welding of the housing joints and housing to mounting platform joints shall conform to the

requirements of ASME AG-1 1997- 2015 AA-6300. Qualification of welding procedure



Page 13


specifications and welder or welding operators shall be in accordance with ASME AG-1 -

2015.ASME BPVC Code Section IX or AWS D9.1.

Non-Destructive Examination (NDE) and inspection requirements shall be in accordance with

AA-6331 and AA-6334.

a) 100% Visual Testing (VT) shall be performed on all welds. The VT acceptance

criteria shall be in accordance with AA-6331.

b) 100% Liquid Penetrant Testing (PT) shall be performed in accordance with ASTM

E165 and the PT acceptance criteria shall be in accordance with AA-6334.

c) Deleted

5.2.2 Welding procedure specifications to be used in the fabrication of the mounting frame and

welders or welding operators performing welding of the mounting frame shall be qualified in

accordance with of ASME AG-1-2015AWS D1.6.

NDE procedures, NDE methods, and NDE acceptance criteria shall be in accordance with

AWS D1.6 and the applicable ASTM standards specified in ASME AG-1-2015AWS D1.6.

NDE of all fillet and groove welds (complete joint penetration or partial joint penetration) of

the mounting frame weldments shall be performed using the VT and PT methods to the extent

specified by AWS D1.6 Annex H.

5.2.3 For inlet and outlet connections, welding procedure specifications (WPSs) used to join the

raised face flange conforming to ASME B16.5 to the housing assembly (ASME AG-1) shall

be qualified in accordance with the requirements of ASME AG-1-2015ASME BPVC Section

IX. Welders and welding operators shall be qualified in accordance with ASME AG-1-

2015ASME BPVC Code Section IX.

NDE of the girth and miter weld joining the flange to the housing assembly shall be in

accordance with the requirements of ASME B31.3, 1996, Chapter VI for Normal Fluid

Service.

Procedures for NDE shall be in accordance with the requirements of B31.3, 1996, Paragraph

343-345.

5.2.4 Welding procedure specifications for welding of rotating parts shall be qualified in accordance

with ASME AG-1 2015ASE D14.6. Welders or Weld operators shall be qualified in

accordance with ASME AG-1 2015AWS D14.6.

NDE of all fillet welds and groove welds of rotating parts (complete joint penetration and

partial joint penetration) perform 100% PT and VT in accordance with ASME AG-1-

2015AWS D14.6.

5.2.5 Repairs required as a result of weld rejection by either Buyer or Seller shall be fully

documented in accordance with Seller’s quality assurance (QA) program. Weld repairs shall

be performed in accordance with a buyer approved WPS. Weld repair records shall include

NDE reports that provide verification of defect removal and soundness of the completed weld.

Weld repair records shall be included with the document page.
