job hazard analysis - safirst

Aerial Lift JOB HAZARD ANALYSIS

OPERATION TYPE: DATE: NEW:

Aerial Lifts REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:

ANALYSIS BY: APPROVED BY:

SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREAerial Lifts Falling from aerial lifts. A full body harness and shock absorbing lanyard shall be worn by all persons in the

platform or bucket. The lanyard shall be attached to the platform railing.EXCEPTION: Scissor lifts with railing 360 degrees around the deck, and the manufacturer does not require tie-off.Personnel shall remain in the platform at all times and shall not use the platform to access another location without the written approval of the site safety department.

Mechanical failure of lift. The manufacturers recommended checkout instructions shall be completed by theoperator each day before use of the machine.Lifts shall not be modified or used for other purposes unless written approval is obtainedfrom the manufacturer.Load limits set by the manufacturer shall not be exceeded.

Aerial lift tipping over. Only trained personnel shall operate aerial liftsWork shall not be performed from aerial lifts in winds greater than 20 mph.Aerial lifts shall be operated on a firm, level surface.The platform shall be in its lowest position and centered over the rear axle during travel.The boom platform shall not rest on a support for stability.

Electric shock. Contact site safety if any work is within 20 feet of an electrical source.

Asbestos Removal - part 1 JOB HAZARD ANALYSIS


Asbestos Removal REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREAsbestos removal Exposure of other employees to asbestos Both a "Control Zone" and a "Regulated Area" will be set up around abatement

during removal operations. areas. The control area shall be located outside the regulated area. The purpose of the control zone is to prohibit unauthorized personnel from entering the regulated area, and to prevent exposure of unprotected personnel.Entrances and Approaches to work areas must be identified with "ASBESTOSDANGER" signs which are legible from a minimum of 20'.Respiratory protection is to be used by all personnel entering a regulated area,until final clearance results are accepted by safety department.Smoking, chewing tobacco or gum, eating, drinking, or the use of cosmeticsis prohibited in regulated areas.

Unauthorized personnel entering regulated areas. Access to regulated areas is limited to personnel meeting the requirements for protective clothing and equipment, medical surveillance, training, and respiratorfitting. All personnel entering regulated areas must sign in and sign out.

Material of unknown composition. Material of unknown composition shall be treated as Asbestos Containing Material.

Asbestos Removal - part 2 JOB HAZARD ANALYSIS


Asbestos Removal REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREAsbestos removal Friable Asbestos particles entering the buildings Building ventilation shall be turned off and/or segregated from the regulated

ventilation system. area.Tears or rips in protective clothing while in Immediately mend with duct-tape or replace.regulated areas.Failure of HEPA vacuums or negative pressure All HEPA vacuums and negative pressure equipment must be tested by the equipment. facility manager prior to abatement activities.Asbestos material inadvertently being carried off Personnel performing abatement shall shower before leaving the jobsite.of the site. Street clothes shall not be worn under protective clothing.

All tools and equipment used in regulated areas shall be decontaminated before decontaminated before removal by being HEPA vacuumed and/or wetwiped.

Barricade Use JOB HAZARD ANALYSIS


Placing Signs, Signals and Barricades REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREPlacing signs, signals and barricades. Inadequate protection or warning provided Barricades shall be used on or around work areas when it is necessary to prevent

to workers or other personnel. the inadvertent intrusion of pedestrian traffic.Barriers shall be used to protect workers from vehicular traffic.Barriers shall be used to guard excavations adjacent to streets or roadways.Flagging shall not be used as a substitute for barricades or barriers. When there is no imminent danger to personnel, flagging may be used for the short term(less than 24 hours) to identify hazards until proper barricades are provided.

Barricades falling into excavations, or Barricades shall not be placed within 2 feet of the edge of an excavation.contributing to the collapse of an excavation.Safety signs not recognized. There shall be no variation in the design of safety signs.Wrong sign posted for the particular hazard. Danger signs shall be posted where an immediate hazard exist.

Caution signs shall be used to warn against potential hazards, or to caution against unsafe operations. Caution signs shall be predominately yellow with yellow "CAUTION" letters on a black panel.Instructional signs shall be used to convey general instructions or suggestions.Directional signs shall be used to convey directional information.Exit signs shall be used to designate emergency fire exits.Biological Hazard signs shall be used to identify actual or potential presence of a biohazard.Radiation signs shall identify radiation hazards.

Vehicular traffic. Street signs shall be used to advise motorist of construction activity or hazards on or adjacent to the roadway.When flagmen are used flagmen signs shall be displayed. Flagmen shall wear red or orange warning vest. Vest worn in low light conditions shall be reflective.

Beryllium Exposure JOB HAZARD ANALYSIS


Beryllium Exposure (BE) REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREBeryllium (Be) exposure. Inhalation of Beryllium dust. Industrial Hygiene shall determine PPE requirements for personnel exposed to

Beryllium.Local exhaust ventilation shall be provided whenever possible.Air quality shall be monitored while operations are being performed.

Spill or leak of airborne beryllium dust. Employees shall evacuate area immediately.Area of leak or spill shall be isolated.All heat sources shall be removed.Ensure proper PPE for emergency operations.

Fire involving Beryllium material. Beryllium fires shall be extinguished with dry powder extinguishers, sand, or sodium chloride. WATER OR CO 2 SHALL NEVER BE USED ON BERYLLIUM FIRES!Firefighters shall wear self contained breathing apparatus and full protectiveclothing when fighting fires which contain beryllium.

Brazing and Soldering JOB HAZARD ANALYSIS


Brazing and Soldering REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task None. None.Prepare paperwork for assigned task. None. Complete UMEC USP, hazardous work permit, hot work permit, as required

for work area.Brazing and soldering Copper Pipe. Gas Leaks. Follow U. A. standard for setting up and taking down torch.

Dropped or Loose Bottles. No Bottle in a building unless on a cart or being transported to a cart.Oxygen / Acetylene bottles to be secured and stored 20' apart orwith a 1/2 hour firewall between them.

Burns Proper PPE. Long sleeves shirts, leather gloves.Heat Rays, Flash Burns, UV Rays. Proper PPE. Long sleeves shirts, leather gloves. Safety glasses and welders

lenses, welding hood or goggles.Fire. Fire blanket if needed to protect equipment or people, also fire extinguisher.

(10 lb. Co2 inside clean room areas, 20 lb. ABC in other locations.)Breathing Fumes. Ensure good ventilation.

Brick Removal JOB HAZARD ANALYSIS


Removal of Glazed Brick in C-400 Receiving Booth REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURESeparation of brick from wall with pry bar. Hand/power tool injuries such as; shock, cuts, Utilize Ground Fault Circuit Interrupters on all extension cords and power tools.

lacerations, abrasion punctures, etc… Inspect all tools prior to and during for missing guards and damage or defectiveworking components. Operators manuals will be reviewed for proper usage and capabilities.

Contact with contaminants. PPE and work controls will be utilized in accordance with the RWP.Spread on contamination from inside material. Have HEPA vac on site to minimize airborne debris. Ensure work is done on lay

down areas. Utilize lock-down agent as directed by the Project Engineer.

Movement of equipment and material. Manually lifting. Personnel shall lift with their legs keeping the back straight. Personnel shouldrequest assistance for lifting awkward, bulky or difficult to handle material. Ifmaterial is believed too heavy for personnel, other lifting options will be taken.

Dropped loads, crushing or impact to personnel A qualified operator will verify stability of each load, know the capacities of the during use of forklift. equipment and approximate weight of the lift. A detailed plan may be needed for

some equipment movement due to location, design and surrounding equipment.This plan will be developed prior to moving or lifting.

Clean up of work areas. Slip trip and fall due to wet surfaces. A wet wipe cleaning of the work area will be done. All excessive liquids in the area will be cleaned up prior to leaving the work area.

Cadmium JOB HAZARD ANALYSIS


Cadmium REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURECadmium Breathing cadmium dust or vapors while performing Air monitoring shall be performed whenever there is the possibility of

cutting, burning or grinding operations on surfaces exposure to cadmium dust or vapors.painted with cadmium containing paints or cadmium PPE requirements shall be determined by Industrial Hygiene.plated steel. Local exhaust ventilation shall be used to control exposure when possible.Inadvertent exposure to cadmium dust. Regulated areas with warning signs posted shall be established around

areas where employees may be exposed to cadmium.Employees shall not be allowed to smoke, chew tobacco or gum, eat, drink or use cosmetics in regulated areas.

Spraying cadmium containing materials. Cadmium containing materials may not be applied by spray methods unless employees are protected by supplied air respirators and measuresare taken to limit overspray and contamination of adjacent areas.

Fire involving Cadmium Material. Fire fighters shall use self contained breathing apparatus and full protective clothing when fighting fires containing cadmium.

Carcinogen Control JOB HAZARD ANALYSIS


Carcinogen Control REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURECarcinogen control Personnel unknowingly contacting The Industrial Hygiene department shall identify existing and potential carcinogen

carcinogens or suspect carcinogens. hazards. The IH department and/or Facility Manager will determine if regulatedareas are necessary.All containers containing carcinogens shall be labeled, "CANCER - SUSPECTAGENT".All regulated areas will be posted, "CANCER - SUSPECT AGENT AUTHORIZEDPERSONNEL ONLY".

Unauthorized personnel entering regulated A written record will be maintained of all personnel authorized to enter the areas. Regulated Area.

A sign-in log will be used to document personnel entry into the regulated area.Improper storage of carcinogenic Stock quantities shall be of the minimum quantity required.materials. Primary containers shall be stored in an unbreakable outer container.

Chemical carcinogens shall be stored in a specific storage area which is properly ventilated and secured at all times.Carcinogens shall be stored in separate locations from other chemicals whenfeasible.

Exposure to carcinogens during cleanup, In any operations where employees may contact carcinogens employees shall be repair, or maintenance operations. provided with, and required to wear, clean impervious garments including gloves,

boots, and appropriate respiratory protection. Employees shall be decontaminatedbefore removing protective garments and hoods.

Breathing carcinogenic contaminants. A respirator program shall be provided for emergency, construction, and maintenance personnel who enter regulated areas.

Chop Saw Operation JOB HAZARD ANALYSIS


Chop Saw REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain job task. None. None.Clean work area of unnecessary materials. Lifting, sharp or abrasive materials, dropping, tripping, Use proper lifting techniques, gloves, steel-toe shoes, hearing

noise and eye injury. protection, ANSI Z87.1 eyewear; avoidance of floor obstacles.Obtain necessary work materials. Lifting, sharp or abrasive materials, dropping, tripping, Use proper lifting techniques, gloves, steel-toe shoes, hearing

noise and eye injury. protection, ANSI Z87.1 eyewear; avoidance of floor obstacles.Visual inspection of chop saw. Electrocution, eye injury and projectile. Inspect electrical supply wiring, replace faulty grinder wheel, clean

grinder of trapped debris, install recommended guard and checkframe mounting.

Don personnel protective equipment (PPE). None. Face shield, gloves, protective clothing, respirator, steel-toe shoeshearing protection and ANSI Z87.1 eyewear.

Turn power on. Electrocution and eye injury. Avoid standing water in work area and ensure machine is properly maintained, stand behind guard, wear PPE and ANSI Z87.1 eyewear.

Perform task. Sparks, burns, respirable dust, noise, unguarded PPE, gloves, face shield, hearing protection, no reaching over orphysical contact and eye injury. around the grinder during operation, ANSI Z87.1 eyewear.

Turn off unit (power off), inspect blade. Hand injury and eye injury. ANSI Z87.1 face shield, no unguarded movement until grinding wheelis at a full stop. Replace wheel if necessary.

Clean up area, return unused materials to storage. Eye injury, dust, tripping, lifting, dropping, sharp or Steel-toe shoes, respiratory protection, gloves, hearing protection,abrasive materials and noise. gloves, hearing protection, ANSI Z87.1 eyewear; proper lifting

techniques, avoidance of floor obstacles.

Cleaning Fittings & Valves JOB HAZARD ANALYSIS


Cleaning Fittings and Valves REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task None. None.Cleaning fittings and valves. Isopropyl Alcohol Good Ventilation at work station. Good Housekeeping. Proper PPE.

Chemical goggles, rubber gloves.Train Employee on Hazard Communication and review MSDS sheet of the chemical.

Fire Hazards. Use proper fire extinguisher. Co2 extinguisher inside clean room. DO NOTUSE WATER!

Hazardous Waste Disposal Flammable by-products Use properly labeled containers to dispose of Hazardous waste.

Band Saw - part 1 JOB HAZARD ANALYSIS


CNC - Band Saw REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Obtain Job task. None None2 Perform daily inspection, with checklist, on None None

machine.3 Clean area and machine, of chips, shavings, Tripping, eye injury, sharp or abrasive material Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting techniques,

and discarded material stock. and lifting. follow Housekeeping Procedure.4 Gather material to be cut and necessary tools. Lifting and dropping. Use proper lifting techniques, wear steel-toe shoes.5 Ensure power is off. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.6 Visually inspect lubrication reservoir, hoses, Respirable-volatile hydrocarbons. Ensure proper ventilation.

pumps and feeder.7 Set saw length stops. None None8 Set hydraulic lift on blade to height. None None9 Load material stock into material tray. Lifting. Use proper lifting techniques.

10 Adjust piece of material to be fed by hand and Hand injury and back injury. Proper machinist training, proper lifting technique, Job Hazard Analysis (JHA).lock down vise.

11 Adjust auto feed stop. None None12 Check blade tension. Sharp or abrasive tool. Proper machinist training, JHA.13 Adjust blade speed unique to material stock. None None14 Turn power on. Electrocution Avoid standing water in work area, ensure machine is properly maintained.15 Start program. None None16 Observe first cut. Respirable - volatile hydrocarbon, projectile, Proper ventilation, proper machinist training and safe work practices, STA.

scalping, amputation and eye injury.

Band Saw - part 2 JOB HAZARD ANALYSIS


CNC - Band Saw REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE17 Check first piece for dimensions. Sharp or abrasive material. Proper machinist training, JHA.18 Set counter for cuts control. None None19 Place catch basket for parts. None None20 Activate auto feed. None None21 Observe machine marking cuts. Respirable - volatile hydrocarbon, projectile, Proper ventilation, proper machinist training and safe work practices, STA.

scalping, amputation and eye injury.22 Periodically de-activate auto-feed to stop cutting Sharp or abrasive material. Proper machinist training, JHA.

and check dimensions.23 Activate auto-feed. None None24 Complete desired number of cuts. Respirable - volatile hydrocarbon, projectile, Proper ventilation, proper machinist training and safe work practices, JHA.

scalping, amputation and eye injury.25 Turn power off. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.26 Loosen lock down vise. Sharp or abrasive material, eye injury. Proper machinist training, JHA.27 Remove un-cut material stock from material tray. Lifting. Proper lifting technique.28 Clean machine, tools and area. Sharp or abrasive material, eye injury. Proper machinist training and safe work practices, ANSI Z87.1 eyewear, JHA.29 Return tools and unused material stock to Lifting, back injury. Use proper lifting techniques.

designated area.30 Turn in inspection forms. None None

DEFINITION OF SAFE WORK PRACTICES - Keep long hair back or in net, DO NOT wear gloves, rings or watches, neckties, and loose clothing. DO wear hard hat, hearing protection, and ANSI Z87.1 eyewear.

CO2 Blasting Operations - part 1 JOB HAZARD ANALYSIS


CO2 Blasting Operations REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURECO2 blasting of receiving booth and equipment. Increased slip, trip and fall potential due to Discuss slip, trip and fall potential during Tailgate meeting. Liquids will be

impaired visibility. immediately cleaned up and dried. Poly will be kept tight to ensure creases do not cause additional tripping hazards. Additional lighting will be utilized to increase visibility.

Improper use of respirator causing inadequate Employees shall be trained in the use of air supplying respirators as per protection. manufacturer usage manual.Oxygen deficiency. (NOT Anticipated) or Air supplying respirators will be utilized during blasting operations. Oxygen exposure to levels of CO2 monitoring will be conducted continuously. Exhaust from the negative air

machine will be discharged outside the building. If oxygen content drops to below 19.5% work will cease until additional ventilation can be provided. A designated person will continuously monitor the intake air for Oxygen andCarbon Monoxide content.

Carbon Dioxide levels exceeding the action CO2 Blasting operations will cease and the space will be evacuated until the level. negative air match has drawn off the CO2 inside the booth. Blasting operations

will continue at a pace that will keep the CO2 level inside the booth below theaction level.

Hand injury from handling sharp metal edges on Utilize protective cotton gloves when lifting material with sharp edges, ensure equipment or material. sharp edges are folded over or dulled when feasible.Exposure to excessive contaminants. PPE and work controls will be in accordance with the JHA.Exposure to noise above 90 DB causing Utilize approved hearing protection during all blasting operations.hearing damage.Impact with projectiles (CO2 pellets, flying Utilize protective garments such as protective footwear, hand, arm and booty debris). garments to prevent pellets or debris from impacting personnel.Injury while lifting material. Personnel should utilize proper lifting techniques by using their legs to lift while

maintaining their back straight.





SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURECO2 blasting of receiving booth and equipment. Overexposure to excessive heat. Loss of The safety rep. will monitor as necessary and will discuss hazards and warning

breathing air. signs of heat exposure. Personnel will exit the area and notify the safety rep.if they feel they are in danger of heat exposure.

Dropped loads, crushing or impact to personnel Only qualified operators will use equipment. Daily inspection of equipment is during use of forklift and other lifting devices. required. The qualified operator will verify the stability of each load, know the

capacities of the equipment that is being utilized and the approximate weight of the lift. A detailed plan may be needed for some equipment movement due to location, design or surrounding equipment. This plan will be developed as theequipment is noted and prior to moving or lifting.

Falls while blasting off lift. Operator will ensure that all rails are properly installed and secured prior to using the scissor lift. Daily inspection is required for scissor lift.

Limited work areas. Work areas will be maintained in a clean and organized fashion to reduce hazards and allow maximum mobility.

Breeches in floor poly or containment. Poly area where equipment is to be dismantled. Ensure sorbent is available to immediately absorb any lubricant. Utilize plywood on floors where equipment is to be blasted. Containment will be inspected prior to each shift and after each break to ensure containment is intact. Hole will be covered to protect poly frompellets.

Crushing, cutting or damaging cords and hoses Hoses and cords will be maintained away from blasting area and behind the during blasting operations. nozzle man's work area. Support personnel will ensure hoses and cords are

moved and maintained. If cords or hoses are unable to be moved additionalprotective devices will be installed.





SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURECO2 blasting of receiving booth and equipment. Loss of negative air or power causing excessive Any loss of power will constitute an immediate evacuation of the containment.

exposure and visibility hazards. Immediate notification to the site safety supervisor is required.Loss of communications. Personnel will be visually monitored while in containment. Radio communications

will be maintained at all times. If radio communications are not maintained work will cease and the site safety supervisor will be notified.

Contact with CO2 solids and exposed Protective clothing will be used to protect against skin exposure.equipment.Shock due to exposed electrical hazards. Prior to blasting the safety rep. will visually inspect for exposed electrical hazards.Damage to personnel and equipment due to Equipment will be utilized in accordance with manufacturer guidelines. Operatorequipment malfunctions. will be properly trained to use and know the limitations of the equipment.

Confined Space JOB HAZARD ANALYSIS


Confined Spaces REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREConfined spaces Employee entering a confined space which Confined spaces shall be evaluated, and hazards identified, prior to entry.

possesses a hazardous atmosphere. Mechanical ventilation shall be provided in confined spaces if necessary.Entrances to confined spaces which could be inadvertently entered shall be posted.No entry will be permitted into confined spaces which have atmospheres whichare flammable, oxygen deficient, or immediately dangerous to life and health.

Additional hazards being introduced into The attendant shall take positive steps to ensure that employees in confineda confined space. spaces are protected from other physical hazards (falling objects, structural

failure, engulfment hazards, etc…).Employee contact with hazardous Before confined space entry, hazardous energy, and sources of hazardousmaterials or hazardous energy sources chemicals shall be isolated, locked out and tagged out, while work in confinedwhile in confined spaces. spaces is being conducted.No communication between attendant and An effective means of communication between the attendant and entrants mustentrants. be maintained whenever entrants are out of site of the attendant, or lifelines

and harnesses, or supplied air respirators are being used.No attendant present. The attendant shall call the workers out of the confined space if he has to leave

for any reason.Additional hazards are discovered in the The attendant shall call the workers out of the confined space if any new hazardsconfined space, or monitoring equipment are discovered, or if there is any malfunction in monitoring equipment.malfunctions.Rupture or leak of compressed gas Compressed gas cylinders shall not be allowed in confined spaces. cylinders in confined space. EXCEPTION: Self Contained Breathing Apparatus (SCBA's).

ConstructionGeneral Requirements

JOB HAZARD ANALYSISOPERATION TYPE: DATE: NEW:

General Construction (Applies to All Job Sites) REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREGeneral Construction Head Injury Hard hats shall be worn at all times.(applies to all job sites) Eye Injury Protective eyewear with side shields which meets the ANSI Z87.1 standard shall

be worn at all times.Hearing Damage Hearing protection shall be worn when noise levels exceed 85 d.b.a..Hand Injury Gloves shall be worn when handling rough materials.Back Injury Employees shall be instructed on proper lifting techniques.Inadequate Lighting Temporary lighting shall be used in dark work areas. Minimum required

illumination for general site areas is 5 foot-candles.Slip/Trip Hazards Basic Housekeeping requirements shall apply to all construction sites. Cords

shall be covered or elevated when crossing pathways.Non-construction individuals being injured Each construction site shall be identified with warning signs and flagging.on jobsite. Building management shall be notified of possible hazards prior to work starting.Contamination being carried from the Company issue clothing and shoes will be worn when required for direct hire jobsite. workers.

Personnel shall follow all check-out instructions on the Hazardous Work Permit.Injuries resulting from individuals failing to All employees shall have successfully completed safety training.properly respond to emergency signals Employees shall know emergency evacuation procedures, correct assembly and instructions. points, emergency phone numbers, and where to obtain First Aid.

Construction & Containment andTriple Rinsing of Tanks


Construction of Containment & Triple Rinsing of Tanks REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREFabrication of containment. Hand/Power tool injuries Inspect equipment prior to and during use to ensure all guards are properly installed.

Verify equipment is utilized for the task(s) it is designed for. Defective tool/equipmentwill immediately be tagged and removed from service.

Electrical shock. Electrical power tools and equipment will be inspected prior to each use. GFCIs will be utilized throughout the project for all electrical power tools.

Installation of containment. Damage to surrounding equipment or Secure containment during construction to prevent shifting. The site safetypersonnel. representative will inspect the containment for integrity. Post warnings to designate

PCB work areas and prevent inadvertent injuries to non-construction personnel.Transporting tanks. Contact with contaminants. PPE and engineering controls will be utilized in accordance with the USP.

Heat exposure. Personnel will be briefed (tailgate meeting) on stress warning signs, symptoms andprecautions to take. The safety rep. will conduct monitoring on a case by case basis.

Spread of contamination from inside Have HEPA vac on site to vacuum up gross debris. Ensure work is done in tanks. containment areas. Immediately clean up visible liquids. If additional poly is needed

to ensure area is maintained work will cease until poly is in place.Shifting of unstable items causing Secure items prior to rinsing and verify stability throughout the rinsing of the item. injuries to personnel. Utilize bracing material as needed, notify site safety and personnel of the need and

location of items to be braced.Impact to charged oxygen line in work Personnel will place supports around oxygen line and install a jersey barrier toarea. prevent accidental impact.

Triple rinsing of tank. Injuries occurring during the use of fork Qualified operator, inspect and know limitations, verify any electrical contacts are lift (i.e. impact with personnel or fixed deenergized prior to commencing work. Verify all personnel are aware that forklift objects, etc…) operations are being performed.Release of excessive contaminants to Personnel shall continuously monitor area to ensure tank contaminants and waterarea and personnel. spray are maintained. If contaminant does not hold 100% of the water spray or tank

contaminants, notify the site safety person immediately.Manually lifting. Personnel shall lift with their legs keeping the back straight. Personnel should request

assistance for lifting awkward, bulky or difficult to handle material. If material isbelieved to be too heavy for personnel other lifting options will be utilized.

Dropped loads, crushing or impact to A qualified operator will verify stability of each load, know the capacities of the equipmentpersonnel during use of forklift and lifting that is being utilized and approximate weight of the lift. A detailed plan may be neededdevices. for some equipment movement due to location, design and surrounding equipment.

this plan will be developed as the equipment is noted and prior to moving or lifting.Tripping and falling due to wet and Excessive liquids will be immediately cleaned up. Area will be maintained in a orderlyconfined corking areas. fashion to minimize trip/fall hazards. Personnel shall take additional precautions

as necessary to ensure risks are minimized.

Mobilization & Construction ofContainment & Lay Down Areas


Mobilization and Construction of Containment & Lay Down Areas REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURETransporting trailer to location. Loss of trailer during transport. Verify ALL securing devices are properly connected. Ensure any material in trailer is

secured to prevent shifting.Impact of trailer to personnel or equipment A signal person will coordinate all movement of the trailer with the driver to ensure

personnel are not in danger and oncoming traffic or equipment is maintained at a safedistance.

Installation of break trailer at site. Contact with underground utilities. Ensure excavation/penetration permit is obtained and drawings are reviewed prior to excavation/penetration.

Shifting of trailer during leveling and Ensure trailer wheels are properly chocked and that personnel stay clear from underneath securing. the trailer. Prior to block strapping and leveling trailer.

Fabrication of containment in staging area. Hand/Power tool injuries. Inspect equipment prior to and during use to ensure all guards are properly installed. Verify equipment is utilized for the task(s) it is designed for. Defective tools/equipmentwill immediately be tagged and removed from service.

Electrical shock. Electrical power tools will be inspected prior to each use. GFCIs will be utilized throughoutthe project for all electrical power tools.

Moving containment and materials to locations. Loss of load Ensure loads are strapped down to prevent slipping/shifting during transport.Installation of containment. Falls off ladders/off evap booth roof. Ladders will be visually inspected for any defects (cracked or broken rungs, visible damage

to rails or feet, clean markings visible and legible) prior to and during use. Ladders willbe tied off to prevent slipping while being utilized. While working on evap booth roof 100%fall protection (full body harness and 6' lanyard attached to tie off point) will be utilized.

Damage to surrounding equipment or Secure containment forms during construction with strapping or shoring. Flag/postpersonnel. warnings to prevent inadverted injuries to non-construction personnel.Exposure to radiological contaminants. The following PPE will be utilized in accordance with the USP. Tyvek suit, booties, rubber/

latex shoe covers, safe shoes, cotton glove inner liners and rubber outer gloves, tape allopenings.

Installation of negative air machines. Electrical shock. Ensure GFCI's will be utilized when possible. Ensure personnel are clear of hoses and unit during initial start ups to prevent static shock.

Crane - part 1 JOB HAZARD ANALYSIS


Crane REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Determine what object is to be moved and path Unqualified operator. Operator should be qualified through proper training. UMEC site safety representative

of travel. Evaluate Load. must be aware of crane lift prior to lift.2 Physically check main breaker switch. Electrocution. Avoid standing water in work area, check and repair short in panel.3 Check remote hand control. Electrocution. Avoid standing water in work area, check and repair electrical components in box.4 Evaluate crane and complete Lift Plan. Falling objects, hand injury, eye injury, foot injury, UMEC USP, Crane Permit, Crane Inspection service log, Crane Daily Vehicle Inspection

Raise/Lower cable for inspection of cable and head injury. Service Log, Site map showing affected area clearly marked out.hook; move hoist north, south, east and west Repair/replace cables with kinks/frays, repair hook, wear hard hat, hand for hoist movement inspection; check crane alarm. protection, steel-toe shoes, and ANSI Z87.1 eyewear.

5 Clear a pathway to where object to be moved is Slips, trips, and falls; eye injury, back injury. Observe good Housekeeping practices, wear ANSI Z87.1 eyewear, use proper located. lifting techniques. Barricade affected area with DANGER tape.

6 Move crane slowly to location of object. Falling objects, hand injury, eye injury, foot injury Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchand head injury. for and alert other employees, check and repair mechanical or electrical failures.

7 Obtain all chains, straps and hooks needed to Lifting, back injury, tripping. Use proper lifting techniques, move chains, straps, and hooks by cart, if possible.lift material.

8 Lower cable hook to attach appropriate chains, Falling objects, hand injury, eye injury, foot injury Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchstraps, and hooks. and head injury. for and alert other employees, check and repair mechanical or electrical failures.

Use signalers or radio contact between crane operators and workers receiving the load.9 Inspect chains, straps, and hooks for deficiencies. Hand injury and eye injury. Wear protective gloves and ANSI Z87.1 eyewear.

10 Rig object to be moved. Falling objects, hand injury, eye injury, foot injury Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchand head injury. for and alert other employees, check and repair mechanical or electrical failures.

11 Lift object slightly to observe stress on cable, Falling objects, hand injury, eye injury, foot injury Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchchains, straps and hooks. and head injury. for and alert other employees, check and repair mechanical or electrical failures.

12 Replace object to original place of rest. Falling objects, hand injury, eye injury, foot injury Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchand head injury. for and alert other employees, check and repair mechanical or electrical failures.

Crane - part 2 JOB HAZARD ANALYSIS


Crane REVISED:

COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:ANALYSIS BY: APPROVED BY:

SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE13 Clear path to destination of object. Slips, trips, and falls; eye injury and back injury. Observe good Housekeeping practices, wear ANSI Z87.1 eyewear, use proper

lifting techniques. Ensure area has adequate barricade DANGER tape.Use signalers or radio contact between crane operator and workers receiving the load.

14 Clear and secure area for place of rest. Slips, trips, and falls; eye injury and back injury. Observe good Housekeeping practices, wear ANSI Z87.1 eyewear, use proper lifting techniques. Ensure area has adequate barricade DANGER tape.

15 Inform personnel in the area that lift and move None Noneoperation is occurring.

16 Raise/lower material 8" - 12" off ground and Falling objects, hand injury, eye injury, foot injury, Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchbegin movement in path of destination. head injury. for and alert other employees, check and repair mechanical or electrical failures.

17 Raise material as needed to clear unmovable Falling objects, hand injury, eye injury, foot injury, Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchobjects in path of travel. head injury. for and alert other employees, check and repair mechanical or electrical failures.

18 Slowly lower material to place of rest. Falling objects, hand injury, eye injury, foot injury, Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchhead injury. for and alert other employees, check and repair mechanical or electrical failures.

19 Disconnect chains, straps, and hooks from crane Falling objects, hand injury, eye injury, foot injury, Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchhook. head injury. for and alert other employees, check and repair mechanical or electrical failures.

20 Raise crane hook to movement. Falling objects, hand injury, eye injury, foot injury, Wear hard hat, hand protection, steel-toe shoes, and ANSI Z87.1 eyewear; watchhead injury. for and alert other employees, check and repair mechanical or electrical failures.

21 Remove and clean all chains, straps and hooks. Hand injury, eye injury and falling. Wear protective gloves, ANSI Z87.1 eyewear; use fall protection over 15 feet.22 Return all chains, straps, and hooks to proper Lifting, back injury and tripping. Use proper lifting techniques, move chains, straps and hooks by cart, if possible.

storage location.

Detailing for Mechanical Installation JOB HAZARD ANALYSIS


Detailing For Mecahical Istallation REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDetailling of pipe for installation. Shutting off or breaking unprotected Check your surroundings and use temporary protection when necessary.

valve, gauge or EMO buttons. EMO (Emergency Manual Off)Detailing Falls Prpoer PPE. (Harness and Appropriate Lanyard)Use of ladders and scaffolds Falls, Dropping of hand tools. Signage and caution tape around work area.

Approved hand rail for scaffold or 100% fall protection.

Demolition part 1


Demolition REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDemolition Collapse of structure. Prior to demolition operations beginning an engineering study of the structural

integrity of the building, and any adjacent structures which employees are exposedto, shall be performed. A copy of the written report shall be kept by the supervisor.Demolition shall start from the top floor and proceed downward.Free standing walls greater than one story high shall be laterally braced, unlessthey are designed to be free standing.Structural and load supporting members shall only be cut or removed after allabove stories have been demolished and removed.The storage of debris shall not exceed the allowable floor load.Floors weakened or made unstable by demolition operations shall be stored.Continuing visual inspections shall be made during demolition.Holes cut in floors shall not exceed 25% of the aggregate of total floor area.Masonry walls shall be allowed to fall onto floors of a building only in quantitieswithin the safe capacity of the floor.

Contact with hazardous energy sources. All electric, gas, water, steam, sewer, and other service lines shall be disconnected before demolition work is started.

Contact with hazardous chemicals or When the presence of hazardous or dangerous chemicals or substances isdangerous substances. apparent or suspected, testing shall be done and necessary steps taken to

eliminate the hazard before demolition work begins.Materials being dropped from above to areas When debris is dropped through floor holes without the use of chutes, the inside the building. area where the material lands shall be completely enclosed with barricades not

less than 42" high and not less than 6' back from the edge of the opening above.Signs shall be posted warning of falling materials.Material removal at the bottom level shall not be permitted until debris handlingabove ceases.Employee entrances to multi-story buildings shall be protected by sidewalk shedsor canopies or both. Structures shall provide protection for a minimum or 8' from the building, be at least 2' wider than the entrance they are accessing, and shall withstand a load of 150lbs. Per sq. foot.

Demolition part 2


Demolition REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDemolition (…continued) Materials being dropped to areas outside No materials shall be dropped to areas outside the building unless the area is

the building. protected.Material chutes with angles greater than 45 degrees shall be fully enclosed.A substantial gate shall be installed at the end of the discharge chute. Whenoperations are not in progress the gate shall be closed.A competent employee shall be assigned to control the opening of the gate and the direction of trucks.

Employees falling into material chutes. Chute openings shall not exceed 48" in height, and shall be guarded by a guardrail 42" or above floor level.Any space between the chute and the edge of the floor opening shall be solidly covered over.Where materials are dumped with a wheelbarrow or mechanical equipment a 6" high 4" thick bumper shall be provided at the chute opening.

Collapse/Failure of material chute. Chutes shall be designed and constructed to withstand the impact of materialsand debris.

Unsafe stairs or passageways. Only stairways, passageways and ladders which are designated as access shall be used. These shall be illuminated to a minimum of 5 ft. candles, kept clear of debris, and covered at a point not less than two floors below where demolition is in progress.

Demolition ball breaking free. The ball shall be attached with a swivel-type connection, and attached in such a manner that the weight can not be accidentally disconnected.The weight of the ball shall not exceed 50% of the cranes rated load, or 25%of the breaking strength of the load line, whichever is less.

Injuries to non-construction personnel. Prior to demolition work any affected sidewalk or thorough fare shall be closed, relocated, or projected.

Disassembly of Material & Equip.part - 1


Disassembly of Material & Equipment REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDisassembly and cutting of fixed equipment. Hand/Power tool injuries such as shock, cuts, Utilize Ground Fault Circuit Interrupters on all extension cords and

and lacerations, etc… power tools. Inspect all tools prior to and during work for missingguards and damaged or defective working components. Operatorsmanuals will be reviewed for proper usage and capabilities.

Contact with contaminants. PPE will be utilized in accordance with the USP.Spread of contamination from inside material. Have HEPA vac on site to vacuum up debris. Ensure work is done

on lay down areas. Ensure work is done under negative air or withpoint source ventilation, utilize lock - down agent as directed by theProject Engineer.

Shifting of unstable items causing injuries to Secure items prior to dismantlement and verify stability throughoutpersonnel. the dismantlement of the item Utilize bracing material as needed and

notify safety supervisor and personnel of the need and location of itemsto be braced

Disassembly of ducting and other overhead items. Personnel falling or dropping material while Utilize 100% fall protection to include full body harness and shock working at elevated heights. absorbing lanyards. Fall protection training is mandatory prior to work.Injuries occurring during the use of scissor lift Qualified operator, inspect and know limitations, verify any electrical (i.e. electrical shock, impact, overhead work etc.) contacts are deenergized prior to commencing work. Verify all personnel

are aware of overhead work being performed.

Disassembly of Material & Equip.part - 2


Dissassembly of Material & Equipment REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDisassembly of equipment using hot work. Release of excessive contaminants to area and Point source ventilation unless cutting in negative air enclosures, area/

personnel. physical segregation, respirators when engineering controls are unacceptable or inefficient.

Fire / Burns to personnel. A fire watch permit and fire watch will be utilized to ensure personnel are aware of hot work activities and precautions are taken. Personnel conducting hot work will utilize protective equipment (i.e. welding spats, face shields, etc…).

Movement of equipment and material. Manually lifting. Personnel shall lift with their legs keeping the back straight. Personnelshould request assistance for lifting awkward, bulky or difficult to handlematerial. If material is believed too heavy for personnel other lifting optionswill be taken.

Dropped loads, crushing or impact to personnel A qualified operator will verify stability of each load, know the capacities of during use of forklift and other lifting devices. the equipment that is being utilized and approximate weight of lift. A

detailed plan may be needed for some equipment movement due to location, design and surrounding equipment. This plan will be developedas the equipment is noted and prior to moving or lifting.

Drill Press JOB HAZARD ANALYSIS


Drill Press REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Obtain Job task. None None2 Perform daily inspection, with checklist, on machine. None None3 Clean area and machine of chips, shavings, Tripping, eye injury, sharp or abrasive material, Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting techniques,

and discarded material stock. lifting. follow Housekeeping Procedure.4 Gather material to be drilled. Lifting, dropping. Use proper lifting techniques, wear steel-toe shoes.5 Gather proper machinist tools. None None6 Ensure power is off. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.7 Select appropriate drill for hole diameter specified. Sharp or abrasive tool. Proper machinist training, Job Hazard Analysis (JHA).8 Chuck drill in to drill press. Sharp or abrasive tool. Proper machinist training.9 Position material stock on table. Lifting, dropping, sharp or abrasive material. Proper lifting techniques, proper machinist training and safe work practices,

wear steel-toe shoes, JHA.10 Lower drill press until drill tip touches material stock. None None11 Repeat # 9 and # 10 until material stock is in Correlated to # 9 and # 10. Correlated to # 9 and # 10.

desired location.12 Turn power on. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.13 Ensure lubrication pumps are operable. None None14 Lower drill press and make desired drill operation. Projectile, scalping, amputation, eye injury, Proper machinist training and safe work practices, local ventilation or proper

respirable-volatile hydrocarbon. respiratory protection, JHA.15 Raise drill press. Projectile, scalping, amputation, eye injury Proper machinist training and safe work practices, JHA.16 Adjust height on table to desired depth of drill - None None

unique to job.17 Turn power off. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.18 Remove material stock from table. Lifting, dropping, sharp or abrasive material. Proper lifting techniques, proper machinist training and safe work practices,

wear steel-toe shoes, JHA.19 Repeat steps #9 - #15 & #17 - #18 until job is done. Correlated to appropriate #. Correlated to appropriate #.20 When job is complete, clean machine, tools and Tripping, eye injury, sharp or abrasive material, Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting techniques,

area. lifting. follow Housekeeping Procedure.21 Place tools and drilled pieces in designated area. Lifting, dropping. Use proper lifting techniques, wear steel-toe shoes.22 Turn in inspection forms. None None

DEFINITION OF SAFE WORK PRACTICES - Keep long hair back or in net, DO NOT wear gloves, rings or watches, neckties, and loose clothing.DO wear hard hat, hearing protection, and ANSI Z87.1 eyewear.

Duct Work: Exterior Duct Removal part - 1


Removal of Exterior Duct Work REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURELay down poly for ducting and aerial lift travel. Increased slip, trip and fall potential due to Discuss slip, trip and fall potential during Tailgate meeting. Liquids will

poly moving or liquids on the poly. be immediately cleaned and dried. Poly will be kept tight to ensure creaseddo not cause additional tripping hazards.

Shore and anchor ducting to wall. Personnel falling from lift. Ensure 100% fall protection is maintained at all times (Shock AbsorbingLanyards and Full Body Harness).

Drill access holes in ducting spray encapsulate and Damage to existing structure. Falling Area below lift work area will be barricaded with flagging and monitored to duct tape holes. debris and tools striking personnel under ensure personnel stand clear of the area.

lift.Exposure to excessive contaminants and Utilize a face protection when spraying encapsulate to prevent contact withencapsulate spray. eyes. Drilling will be done with a damp sponge to prevent excessive

release of contaminants. PPE will be in accordance with USP. Utilize reciprocating saw to cut duct work into Ducting falling and striking personnel Two plate clamps will be connected to the lift basket with four foot (4') two2' X 4' X 8" sections and place into lift. working around lift or damaging nearby inch (2") nylon slings, to prevent ducting from falling.

equipment.Hand injury from handling sharp metal Utilize protective leather gloves, ensure sharp edges are folded over or edges on duct-work. dulled when feasible.Hand/Power tool injuries (i.e. electrical Inspect equipment prior to use for guards and is in proper workingshock, contusions, lacerations etc…). condition. Personnel will follow the manufacturer's guidelines and know

the capabilities and limitations. Utilize GFCIs on all electrical tools andextension cords.

Personnel on roof will dismantle motor and ducting. Personnel falling from roof. Fall restraint devices (lanyards, full body Harness and lifeline) will be usedto prevent personnel from reaching the edge of the roof.

Release/Spill of motor/engine lubricants. Poly area where equipment is to be dismantled. Ensure dry sorbent isavailable to immediately absorb any lubricant.

Duct Work: Exterior Duct Removalpart - 2


Removal of Exterior Duct Work REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREMove roof material/equipment to lift basket. Dropping equipment from roof striking Place basket a minimum of one foot onto the roof prior to loading any

personnel, damaging equipment or material into the basket.existing structure.

Remove ducting and equipment to area for cutting and Free release of contaminants and dropping Wrap lift basket in poly to prevent accidental release of contaminants anddecontamination. small items out of basket striking dropping of small items out of the basket. Ensure poly is tightly wrapped

personnel… to prevent additional tripping hazards.Injury while lifting material. Personnel should utilize proper lifting techniques by using their legs to lift

while maintaining their back straight.

Duct Work: Removal of Interior Ductpart - 1


Disassembly of HEPA Filter Bank Interior Ductwork & Fire Sprinkler System REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDrill / cut access holes in ducting spray encapsulant Personnel falling from ladders. Discuss slip, trip and fall potential during Tailgate meeting. Liquids will be and duct tape penetrations. immediately cleaned and dried. Poly will ensure 100% fall protection is

maintained above six feet (Shock Absorbing Lanyards and Full Body Harness)**NOTE** Prior to dismantlement of ducting Damage to existing structure. Falling Area below ladder will be monitored to ensure personnel are clear of the area.

interior will be inspected by the safety debris and tools striking personnel underperson and field supervisor. Gross work area.debris will be HEPA vac to reduce Exposure to excessive contaminants Utilize a full face respirator when drilling, cutting and spraying encapsulate to exposure. throughout disassembly. prevent excessive exposure. Drilling will be done with point source ventilation

to prevent excessive release of contaminants. PPE will be in accordance withUSP and may be upgraded or downgraded as required. Poly ends of ductingprior to moving / transporting.

Ducting falling and striking personnel or Shoring will be placed around the ducting to prevent falling or shifting while damaging nearby equipment. being worked on.Hand injury from handling sharp metal Utilize protective cotton gloves, ensure sharp edges are folded over oredges on duct-work. dulled when feasible.Hand / power tool injuries (i.e. electrical Inspect equipment prior to use for guards and proper working conditions. shock, contusions, lacerations etc…). Personnel will follow the manufacturer's guidelines and know the capabilities

and limitations. Utilize GFCIs on all electrical tools and extension cords.Fall restraint devices (lanyards, full body harness and lifeline) will be used when working above six foot.

Duct Work: Removing Interior Ductpart - 2


Disassembly of HEPA Filter Bank Interior Ductwork & Fire Sprinkler System REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREUnbolting flanges and utilize hand metal cutting Release of ducting contaminants. Poly area where ducting is to be dismantled. Ensure dry sorbent is availableshears, reciprocating saw to ensure duct work to immediately absorb any liquid. HEPA vac the work area at the endis in manageable sections and place into receiving of each shift or when gross debris is noticed. booth for decontamination. Free release of HEPA filter contaminants. Receiving booth will be placed in negative ventilation prior to removal of filter

bank. Wrap filters in poly to prevent accidental release of contaminants if dropped or accidentally impacted.

Personnel in receiving booth will dismantle HEPA Injury while lifting material. Personnel should utilize proper lifting techniques by using their legs to liftfilter bank and place in containers. while maintaining their back straight.Dismantlement of sprinkler piping. Discharge of sprinkler system. Job Foreman will verify system has been properly taken out of service and

drained. Ensure plugs for piping are properly installed and designed for the task. Personnel should utilize proper lifting techniques by using their legs to lift while keeping their back straight.

Loading & UnloadingB-25 Boxes & 55 Gallon Drums


Loading & Unloading B-25 Boxes & 55 Gallon Drums REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREInadvertent impact with personnel. Injury to personnel and damage to vehicles or A designated signal person will direct fork lift operator and monitor surrounding

equipment. personnel during loading and un loading operations. If loading or unloading operations will interrupt normal traffic flow orange vehicle cones will be placed ahead of the loading/unloading activities to give oncoming traffic adequate warning.A signal person will be designated to direct oncoming traffic, if necessary.

Forklift losing load due to cumbersome or excessive Causing injury to personnel or damage to Loading and unloading of B-25 boxes will be done one box at a time to ensure load. equipment. stability of containers. Weight of empty B-25 boxes is 700-740 lbs. Estimated

weight of full B-25 boxes is 6000-8000 lbs. The forklift operator will know thecapacity and limitations of the forklift and the estimated weight of each containerprior to moving.

Spilling or dropping 55 gallon drums. 55 gallon drums will be handled with a drum grappler capable of lifting and moving2 drums at a time. Drum grappler will be inspected prior to lifting any drum to verify locking mechanisms are properly secured and from any defects. Drum cartswill be utilized to move 55 gallon drums inside work areas.

Mislabeled or improperly labeled containers. The Project Engineer will inspect each container prior to closing and moving from site.

Transporting to site location and 90 day accumulation Loss of load during transport. The driver of the vehicle will verify all securing devices are in place and operatingarea. properly.

Electrical Discharge Machine


Electrical Discharge Machine/EDM REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:



machine.3 Clear work area of unnecessary materials. Lifting, sharp or abrasive material, tripping and Use proper lifting techniques, gloves, ANSI Z87.1 eyewear, avoidance of floor

eye injury. obstacles.4 Acquire job task materials and hardware. Lifting, sharp or abrasive material, tripping and Use proper lifting techniques, gloves, ANSI Z87.1 eyewear, avoidance of floor

eye injury. obstacles.5 Ensure wire voltage off. Electrocution Avoid standing water in work area, ensure machine is properly maintained.6 Remove water shield and water guard. Sharp or abrasive material. Gloves7 Position material stock Sharp or abrasive material, dropping. Gloves, steel-toe shoes.8 Position burnt wire catcher Electrocution Avoid standing water in work area, ensure machine is properly maintained.9 Load program None None

10 Set water pressure. Pressure release. Turn on water pressure slowly11 Place water guards in position. Sharp or abrasive material. Gloves12 Run program. None None13 Turn machine off and inspect cutting operation Electrocution Avoid standing water in work area, ensure machine is properly maintained.

for proper parameters.14 Reinstall water guards. Sharp or abrasive material. Gloves.15 Turn machine on. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.16 Resume program. None None17 Turn water pressure to maximum. Pressure release. Turn up water pressure slowly.18 Shut off machine. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.19 Turn off water pressure and pump. Pressure release. Turn water pressure down before pump shut off.20 Remove material stock. Sharp or abrasive material. Gloves.21 Clean out machine area. Sharp or abrasive material, lifting and dropping. Gloves, use proper lifting techniques, steel-toe shoes.

Electrical Working Near Energized Circuits


Working On or Near Energized Circuits REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREWorking on or near energized circuits. Untrained personnel working on or near Only qualified personnel who have successfully completed specific training for

energized circuits. work on, or near, energized circuits shall be allowed to work on or near energized circuits.

Workers accidental contacting energized The work area shall be cleared of all unnecessary material, equipment, tools, and circuits. personnel which could increase the potential for incidental contact with energized

circuits.For work on an energized circuit, the supervisor and employees shall review thework involved and complete a work plan.Safety controls (insulating blankets, insulated tools, etc.) shall be used wheneverpossible.

Unauthorized personnel entering the work The work area shall be roped or flagged and "DANGER - ENERGIZEDarea. ELECTRICAL CIRCUITS" signs posted.Non-construction personnel contacting If the personnel performing the work must leave the work area, guarding shall belive circuits. installed.

Upon completion of work the supervisor shall conduct an inspection to verifysafe conditions prior to the removal of flagging, signs and barricades.

Electrical Working with Tools and Equipment


Work With or Near Electrical Tools/Equipment REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREActivities involving work with or near electrical tools Electrical shock from unsafe:or equipment. Electric installations Electrical installation, repairs, and maintenance shall be performed by qualified

individuals.Portable electric tools Portable electric tools which are unsafe due to faulty plugs, damaged cords, or

other reason, shall be removed from service.Portable electric tools and all cord and plug connected equipment shall be protectedby a Ground Fault Circuit Interrupter (GFCI) device, or meet the requirements of the UMEC "Assured Equipment Grounding Program".Electrical tools shall be inspected quarterly.

Extension cords Extension cords which have faulty plugs, damaged insulation, or unsafe in any wayshall be removed from service.Cords shall be protected from damage from sharp edges, projections, pinch points(doorways), and vehicular traffic.Cords shall be suspended with a non-conductive support (rope, plastic ties, etc…)Cords shall be inspected quarterly.

Temporary Lighting Temporary lighting shall be used with a GFCI device, or be part of an assuredequipment grounding program.Cords shall be protected from damage from sharp edges or pinch points (doorways).All bulbs on temporary lighting systems shall have a protective cage.Cords shall not be draped over conductive surfaces. Cords shall be suspended with non-conductive supports (rope, plastic ties, etc.).

Heavy equipment near power lines. All heavy equipment, including line vehicles, used in locations where the possibilityexist to contact power lines, above or below ground, shall be grounded.

Drilling/driving rod into electrical lines. An excavation/penetration permit is required before driving grounding rods.Equipment penetrating more than 2" into concrete shall be grounded.

Excavation Shoring, Trench Boxes, etc. - part 1


Excavation Using Support Systems REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREExcavation using shoring, manufactured trench boxes, Collapse of trench walls. All excavations requiring personnel entry, and 5' deep or greater, must be sloped,or other support systems. shored, or protected by some other means against collapse.

All excavations shall be examined for stability prior to entry and daily by a competent person. The competent person shall remain at the site at all times when work is in progress.

Failure of shoring/support system. Designs for shoring systems constructed of timber shall meet the requirementsof 29 CFR 1926 Subpart-P, "Excavations", Appendix C.Designs for shoring systems using Aluminum Hydraulic Shoring shall meet therequirements of 29 CFR 1926 Subpart-P, "Excavations", Appendix D.Manufacturers limitations on trench shields, support systems, or other protectionsystems shall not be exceeded.Designs for support systems, shielding systems, or any other type of protective system not based on tables and charts included in 29 CFR Subpart-P, or othertabulated data, or greater than 20' deep, shall be approved by a registered professional engineer.Materials and equipment used in support systems shall be free of damage or defects.

Soil caving in below the protective structure Soil may not be excavated greater than two feet deep below the bottom edgeor shield. of the support structure or shield.Employees being injured during positioning Employees shall not be in, or under, trench boxes or shields which are being of shield or structure. moved or positioned.Employees being injured by wall collapse Employees shall not work or stand outside of the protective structure.outside of protective structure. Employees must not be exposed to cave-in hazards while accessing or egressing

from excavations.

Excavation Shoring, Trench Boxes, etc. - part 2


Excavation Using Support Systems REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREExcavation using shoring, manufactured trench boxes, Vehicular traffic Flagmen shall be used to control traffic when necessary.or other support systems. (…continued) When excavations are in close proximity to vehicular traffic, concrete barriers

shall be used to protect workers.Employees exposed to vehicular traffic shall wear high visibility vests.

Falling objects Spoil piles shall be kept a minimum of 2' from the edge of the excavation.Hard hat use is required in all excavations.Employees shall never be under loads or loaded buckets.

Limited access and egress. All excavations 4' in depth or greater must be provided with stairways, ladders,ramps, or other safe means of access and egress.Ladders used as access or egress must extend from the bottom of the excavation/trench to not less than 3' above the surface.Lateral travel to a means of egress shall not exceed 25'.Employees shall not be exposed to unstable soil during access or egress.

Hazardous atmosphere Excavations shall be sampled for hazardous atmospheres prior to entry and as often as necessary to ensure safety.Excavations 4' deep or deeper shall be evaluated for confined space.

Electric Shock Underground utilities shall be identified prior to employees entering excavations,and necessary efforts made to protect employees from potential hazards.Hand excavate within 5' of known or suspected utilities to locate. After locating, machine excavation can continue using a "spotter". Lockout/Tagout source if possible.

Falling into excavations. Warning flagging shall be placed 6' from the edge of all excavations.Employees working within 6' of an excavation which is 6' deep or greater shall beprovided with fall protection equipment.

Excavation Sloping and Benching – part 1


Excavation Using Sloping & Benching as Protective Measures REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREExcavation using sloping and/or benching as Collapse of excavation walls. All excavations requiring personnel entry, and greater than 5' deep, must be protective measures. sloped, shored, or protected by some other means against collapse.

All excavations shall be examined for stability prior to entry and daily by a competent person.Excavations 20' deep or less, shall have a slope of 1 1/2 horizontal to 1 vertical;or 34 degrees measured from the horizontal.Sloping/benching systems, and soil classification shall be in accordance with 29CFR 1926 Subpart P-Excavations, Appendix A "Soil Classification", and Appendix B "Sloping and Benching".Designs of sloping and/or benching systems which are not based on tables or charts in 29 CFR 1926 Subpart-P other tabulated data, or excavations greater than 20' deep, shall be approved by a registered professional engineer.

Vehicular traffic. Flagmen shall be used to control traffic when necessary.When excavations are in close proximity to vehicular traffic, concrete barriers shall be used to protect workers.Employees exposed to vehicular traffic shall wear high visibility vests.

Falling objects Spoil piles shall be kept a minimum of 2' from the edge of the excavation.Hard hat use is required in all excavations.Employees shall never be under loads or loaded buckets.Trench shields shall extend 18" above the edge of a vertical trench.

Limited access and egress. All excavations 4' in depth or greater must be provided with stairways, ladders, ramps or other safe means of access and egress.Ladders used as access or egress must extend from the bottom of the excavation/trench to not less than 3' above the surface.Lateral travel to a means of egress shall not exceed 25'.Employees shall not be exposed to unstable soil during access or egress.

Excavation Sloping and Benching - part 2


Excavation Using Sloping & Benching as Protective Measures REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREExcavation using sloping and/or benching as Hazardous atmospheres. Excavations shall be sampled for hazardous atmospheres prior to entry and protective measures. (…continued) as often as necessary to ensure safety.

Excavations 4' deep or deeper shall be evaluated for confined spaces.Electric Shock Underground utilities shall be identified prior to employees entering excavations,

and necessary efforts made to protect employees from potential hazards.Hand excavate within 5' of known or suspected utilities to locate. After locating,machine excavation may continue with "spotter". Lockout/Tagout source if possible.

Falling into excavations. Warning flagging shall be placed 6' from the edge of all excavations.Employees working within 6', of a 6' or greater vertical wall or shelf in an excavation, shall be provided with fall protection equipment.

Fall ProtectionGeneral Requirements


Activities Requiring Fall Protection REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREActivities requiring fall protection. Falls from elevations greater than 6'. All employees working 6' or more from the ground or next level shall be provided

with fall protection 100% of the time. Fall protection shall consist of one of the following: standard railing, warning line system, catch platform, or a full body harness equipped with a single-twin, shock absorbing lanyard.

Failure of damaged fall protection All fall protection equipment shall be inspected for damage or wear prior to being equipment. brought on the jobsite and daily before each use.

Fall protection equipment shall not be modified. Synthetic materials shall not be painted.

Damage occurring to fall protection Fall protection equipment shall be stored and maintained as per manufacturer's equipment due to improper storage recommendations.or maintenance.Failure of standard railings. All standard railings shall be constructed to withstand a load of 200lbs. in any

direction with minimal deflection.Failure of tie-off point to withstand force Tie-off points shall be capable of supporting 5400lbs. of dead weight.of falling individual.

Fall ProtectionFloor and Wall Openings


Floor and Wall Openings REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREFloor and wall openings. Falls from open sided floors or platforms Open sided floors or platforms greater than 6' in elevation shall be guarded by

greater than 6'. standard railings or the equivalent.Personnel working within 6' of an unguarded edge shall have full body harnessesattached to a lifeline capable of supporting 5400 lbs.

Fall through an unguarded wall openings from Wall openings in which the bottom of the opening is less than 3' above the which there is a drop of 4' or more. working surface shall be provided with either an intermediate or standard rail.Materials or tools being dropped or knocked Wall openings from which the bottom is less than 4" above the working surface through wall openings. shall be provided with a standard toeboard or protective screen.Falls through unguarded floor openings or All floor opening or holes shall be guarded by either a standard railing or a floorholes. opening cover capable of supporting 300 lbs. and cleated to guard against

displacement.Fall from a runway 4' or more above ground Runways shall be guarded by standard railings on all open sides.level.Scaffold tipping or blowing over. Tubeframe scaffold shall be adequately secured to the building at intervals not to

exceed 30' horizontally and 26' vertically.Material falling from scaffold. Toeboards shall be provided for all scaffolds.

Personnel shall not access the area below scaffolding. In situations where persons are required to work or pass under scaffold a screen shall be providedbetween toeboard and guardrail.Only materials being used for work in progress shall be on the scaffolding.

Electric shock. Scaffold shall not be erected within 10' of energized power lines unless Lock Out/Tag Out is performed or other protective measures such as insulating blanketsare used.

Flammable & Combustible Matls JOB HAZARD ANALYSIS


Flammable and Combustible Materials REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREFlammable and Combustible Materials. Contact with spark sources. Flammables and combustibles shall be kept 50 feet from any hot work, open

flames, or spark producing equipment.Signs prohibiting smoking and spark sources or open flame shall be posted near flammable liquid storage areas and areas of use.

Improper storage. Only UL or Facility Manager (FM) approved containers shall be used for storageof flammable or combustible liquids.Storage areas shall be kept free of unnecessary combustible materials, includingvegetation.Outside storage areas for flammable and combustible liquids shall be a minimum of 20 feet from any building.Combustible materials shall not be stored within 10 feet of building or structureunless the walls are masonry with no windows. EXCEPTION: During construction activities materials for immediate use may be stacked in close proximity to the building.

Improper labeling. Containers shall be properly labeled to identify the contents.Lack of Fire Extinguishers. A minimum of 20 lb. ABC multipurpose fire extinguisher shall be provided; within

10 - 50 feet of an outside storage area, within 10 feet of an inside storage area, and on all dispensing vehicles.The location of fire extinguishers shall be marked.

Refueling equipment. Engines shall be turned off during refueling.Smoking shall be prohibited within 50 feet of refueling operations.

Handling. Personnel shall use appropriate PPE, as outlined on the MSDS, when handlingcombustible or flammable materials.

Fibrous Insulations JOB HAZARD ANALYSIS


Fibrous Insulation and Refractory Ceramic Fibers REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREFibrous Insulation and Refractory ceramic fibers. Breathing fibrous materials. All personnel in regulated areas shall, at a minimum, use NIOSH/MSHA approved

respiratory protect as required by the MSDS.Abrasive cutting, sawing, or machining operations shall be performed using aHEPA equipped vacuum cleaner to collect generated dust. No dry sweeping ofmaterials is allowed.The use of negative pressure glovebags, or plastic huts, is mandatory for fibrousglass work inside carcinogen control areas. The use of negative pressure enclosures and engineering controls will be evaluated for feasibility when removingRefractory Ceramic Fibers (RCF's).

Personnel in carcinogen control areas As a minimum, personnel in carcinogen control areas must wear an outer layer of lacking proper PPE. disposable work clothing (coveralls, head and shoe covers), gloves, eye protection

and a respirator with a minimum PF of 50.Spread of contamination outside of Prior to leaving the regulated area the exterior of work clothing shall be HEPA control area. vacuumed.

The respirator shall be HEPA vacuumed after removal.Industrial Hygiene shall evaluate the possibility of potential contamination's HVACsystems.

Improper handling of fibrous glass waste. All fibrous glass, and RCF waste shall be disposed of in 6 mil polyethylene bags.RCF waste materials shall be double bagged.Demolition debris which contains fibrous insulation, or RCF material shall be completely contained or covered during storage or transit.

Fork Lift Operation JOB HAZARD ANALYSIS


Forklift Use REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREForklift use. Untrained operators. Only trained individuals shall be allowed to operate forklifts.

Forklifts in need of repair. Any forklift found to be in need of repair, defective, or unsafe in any way shall be taken out of service.

Load falling on personnel. No employees shall pass under any elevated forks, whether loaded or not.Loads shall be lowered and power shut off when fork trucks are left unattended.Only stable, safely arranged loads which do not exceed the trucks capacityshall be handled.

Collision with personnel. The operator shall slow down and sound the horn in areas of limited visibility.The fork truck shall be operated at a speed which allows it to be stopped in a safe manner.

Forklift driving off elevated platform. A safe distance shall be maintained from the edge of platforms or loading docks.Injuries to personnel during refueling / No smoking or spark sources shall be allowed near refueling or battery chargingrecharging forklifts. operations.

Refueling and battery charging shall only be conducted in designated locations.Proper PPE shall be provided for employees refueling forklifts or rechargingforklift batteries.

Gas Cylinder Usage JOB HAZARD ANALYSIS


Gas Cylinder Useage REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREGas Cylinder Useage. Dust / Fumes / Vapors. All cylinders shall be kept in an upright position and secured from movement.

Fire or explosion. Keep valve caps on all cylinders when not in use. "crack the valve" to removedust and debris from valve before attaching hoses.

Hazardous chemicals. Do not take cylinders into confined spaces.Damage to cylinders and personal injuries. Review safe work practices guidelines in our Loss Control and Safety Manual

for this item.

Gas Torch Cutting JOB HAZARD ANALYSIS


Gas Torch Cutting REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain job task. None. None.Clear work area of unnecessary materials. Lifting, sharp or abrasive material, tripping, eye injury. Use proper lifting techniques, wear leather gloves, ANSI Z87.1

eyewear; avoid obstacles on floor.Gather all materials necessary for job task. Lifting, dropping, sharp or abrasive materials, eye Use proper lifting techniques, wear leather gloves, ANSI Z87.1,

injury, compressed gas cylinder rupture, projectiles. steel-toe shoes; ensure compressed gas cylinders are transported and secured in accordance with Compressed Gas CylinderProcedure; Job Hazard Analysis (JHA).

Visual inspection of cylinders, hose, regulators, None None.torch and cylinder tank restraints.Don proper Personal Protective Equipment (PPE). PPE not donned properly. Training in the proper use of PPE.Roll off hoses, place in clear unobstructed area free Tripping, sharp or abrasive material, eye injury. Wear leather gloves, ANSI Z87.1 eyewear; avoid objects in floor.from cutting splatter.Check the torch valves are off. Fire. Double check to ensure valve closure, JHA.Release pressure adjusting screw on regulators. Fire. Double check for regulator adjusting screw release is correct, JHA.Pressurize complete torch system for leak test Fire, compressed gas cylinder rupture, projectile. Ensure Compressed Gas Cylinder Procedure is followed, JHA.Turn on cylinder gas, open torch valves, purge system Fire. Check for open flame, sparks or hot surfaces in area; have fireto clear torch tip. watch personnel in place.Light torch, adjust flame, adjust regulator pressure. Eye injury, fire, burns. Ensure proper PPE is used; fire watch personnel is in place.Proceed with torch cutting operation until job is Fire, burns, eye injury, noise and fumes. Proper ventilation is in place, fire watch personnel in place, propercomplete. PPE is used, JHA.Shut down compressed gas cylinders. Fire burns, compressed gas cylinder rupture, Extinguish flame, close cylinder tank valves, open torch valves to

and projectiles. release pressure from hoses and regulators, release regulator pressure adjusting screws, close torch valves.

Clean up work area. Burns, sharp or abrasive materials, lifting, dropping Use proper lifting techniques; wear flame resistant gloves, propereye injury, and tripping. clothing, steel-toe shoes, ANSI Z87.1 eyewear; avoid floor obstacles.

Return to storage all unused job material. Tripping, cylinder fall, sharp or abrasive materials, Gloves, proper cylinder tank transport with restraint, ANSI Z87.1 lifting, and eye injury. eyewear, avoidance of floor obstacles; proper lifting techniques.

Grinder Operation JOB HAZARD ANALYSIS


Stand-Up Grinder REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain job task. None. None.Clean work area of unnecessary materials. Lifting, sharp or abrasive materials, dropping, tripping, Use proper lifting techniques, gloves, steel-toe shoes, hearing

noise and eye injury. protection, ANSI Z87.1 eyewear; avoidance of floor obstacles.Obtain necessary work materials. Lifting, sharp or abrasive materials, dropping, tripping, Use proper lifting techniques, gloves, steel-toe shoes, hearing

noise and eye injury. protection, ANSI Z87.1 eyewear; avoidance of floor obstacles.Visual inspection of grinder and guard. Electrocution, eye injury and projectile. Inspect electrical supply wiring, replace faulty grinder wheel, clean

grinder of trapped debris, install recommended guard and checkframe mounting.

Don personal protective equipment (PPE). None. Face shield, gloves, protective clothing, respirator, steel-toe shoeshearing protection and ANSI Z87.1 eyewear.

Turn power on. Electrocution and eye injury. Avoid standing water in work area and ensure machine is properly maintained, stand behind guard, wear PPE and ANSI Z87.1 eyewear.

Perform task. Sparks, burns, respirable dust, noise, unguarded PPE, gloves, face shield, respirator, hearing protection, no reachingphysical contact and eye injury. over or around the grinder during operation, ANSI Z87.1 eyewear.

Turn off unit (power off), inspect wheel. Hand injury and eye injury. ANSI Z87.1 face shield, no unguarded movement until grinding wheelis at a full stop. Replace wheel if necessary.

Clean up area, return unused materials to storage. Eye injury, dust, tripping, lifting, dropping, sharp or Steel-toe shoes, respiratory protection, gloves, hearing protection,abrasive materials and noise. gloves, hearing protection, ANSI Z87.1 eyewear; proper lifting

techniques, avoidance of floor obstacles.

Hand & Power Tools JOB HAZARD ANALYSIS


Using Hand and Power Tools REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREUsing Hand and Power Tools. Contusions, abrasions, cuts and Tools shall be inspected quarterly and prior to use.

amputations. All power tools originally equipped with a safety guard of any type shall only be used with the guard in place and functioning properly.Defective tools shall be tagged and removed from serviceTools shall be used only for their intended purpose.Electric tools shall be unplugged when changing attachments or performing maintenance.Pneumatic tools shall be disconnected and air pressure released before repair or adjustments are made.Sections of air hoses which are not equipped with quick release fittings shall be secured together with a safety chain or tie.

Electric Shock. Electric tools with missing ground prongs, or cut or frayed cords shall be removed from service.Electric tools used in highly conductive locations, such as where the employee may contact water, shall be approved for use in those locations.Power for portable electric tools shall be supplied from a GFCI receptacle, or a receptaclewhich has been tested as part of the Assured Equipment Grounding Conductor program.Electrical tools must be grounded, except tools which are equipped with double insulation.Electric tools shall not be used in hazardous locations such as flammable or explosive atmospheres unless they are approved for such locations.

Burns. Fuel powered tools (generators, tamps, pumps, etc.) shall be turned off during refueling.Hydraulic powered tools shall use approved fire resistant fluids.

Crushing injuries. The rated capacity of hydraulic jacks shall not be exceeded.Asphyxiation The use of fuel powered tools in confined spaces shall be monitored.Puncture wounds. When using powder actuated tools the user shall guard against firing throughout the material.

Individuals must be trained on the use of powder actuated tools.Heat and Cold stress. Employees shall be trained in the recognition of heat and cold stress symptoms and

appropriate precautions to take.

Hoisting & Rigging JOB HAZARD ANALYSIS


Hoisting and Rigging REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREHoisting and Rigging. Failure of slings, chains, chokers, or other All hoisting and rigging equipment shall be inspected for excessive wear and

hoisting and rigging equipment. defects prior to each use.Employees involved in hoisting and rigging activities shall be trained in the limitations and proper use of hoisting equipment.Hoisting and Rigging equipment shall not be loaded in excess of its safe working load.All synthetic slings shall be marked with the name of the manufacturer, serialnumber, type of material and rated load.

Defective or unsafe hoisting and rigging All lifting equipment shall be brought to a staging area and inspected for excessiveequipment being used on the jobsite. wear and defects prior to being brought onto the jobsite.

Only equipment designed for hoisting and rigging shall be used in hoisting and rigging operations.

Failure of custom lifting devices. Custom lifting devices shall be marked with the safe working load.Custom lifting devices shall be load/proof tested prior to initial use.

Failure of shackles and hooks due to Shackles and hooks shall be constructed of forged alloy steel and have overloading. identifiable load ratings on the shackle or hook.Slings or shackles coming loose from Hooks shall be provided with safety latches.hooks.Unforeseen problems during a lift. Every employee shall have the authority to stop a lift if any condition or situation

occurs which could affect the safety, or success of the lift.Unqualified persons performing rigging Only trained and qualified persons will engage in rigging activities.activities.

Ladders & Stairs JOB HAZARD ANALYSIS


Ladders and Stairs REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURELadders and stairs. No stairs or ladders provided. Stairs or ladders shall be provided for any change in elevation 19" high or greater

where no ramp or other access is provided.Stairs 4 or more risers high not furnished Stairways 44" wide or less shall have standard stair railings on each open side.with standard stair railings or standard Railings shall be a minimum of 36" high.handrails. Stairways greater than 44" wide, but less than 88", shall have a standard hand-

rail on each side and a standard railing on each open side. Stairways greater than 88" shall also have an intermediate railing halfway between.

Trip or fall on stairs. Rise height and tread width shall be uniform throughout the entire flight of stairs.Temporary stairs shall have a landing of not less than 30" in the direction of travel for every 12' or less of vertical rise.Stairs which are slick shall be provided with anti-slip materials if the slick conditioncan not be corrected any other way.Stairs shall be free of hazardous projections, such as nails.

Non-complete metal stairs. Permanent metal stairways into which concrete is later poured, shall be temporarilyfilled with wood or other solid material.

Fall from unsafe ladder. Ladders shall be inspected at a minimum quarterly and after any potentially damaging incident. Ladders which are damaged or have faulty construction shall be tagged out and removed from the jobsite.Extension ladders shall be tied or blocked to prevent collapse.Ladders shall extend 3' above the landing and shall be secured against movementat the top, and placed at a 4:1 slope ratio, height over distance. Non-slip feet shall be provided.Ladders shall not be placed in aisles or doorways where they may be displaced, unless protected by barricade.Ladders shall not be pushed for work except for limited periods of time.

Electric shock. Metal ladders shall not be used on UMEC projects.Improper use of ladders. Ladders shall only be used for the purpose for which they were designed.

The rated load capacity of ladders shall not be exceeded.

Lathe Operation part 1


Manual Lathe REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:



machine.3 Clean area and machine of chips, shavings and Lifting, dropping, tripping, eye injury, sharp or Use proper lifting techniques, avoidance of floor obstacles, hearing protection

discarded material stock. abrasive material. steel-toe shoes, ANSI Z87.1 eyewear, follow Housekeeping Procedure.4 Gather material to be machined. Lifting and dropping. Use proper lifting techniques, wear steel-toe shoes.5 Gather proper machinist tools. None None6 Ensure power is off. Electrocution Avoid standing water in work area, ensure machine is properly maintained.7 Install proper size chuck. Lifting, lower back injury, illumination. Training on correct installation, proper lifting technique, ensure proper lifting,

Job Hazard Analysis (JHA).8 * Install proper tail stock. Hand injury. Proper machinist training and safe work practices, JHA.9 * Install center shaft support. Hand injury and lifting. Use proper lifting technique, proper machinist training and safe work practices, JHA.

10 Install stock material to be machined and Lifting, sharp or abrasive material. Use proper lifting technique, proper machinist training and safe work practices, JHA.tighten chuck.

11 Remove chuck wrench. None None12 Turn power on. Electrocution. Ensure no water in floor, ensure machine is properly maintained.13 Engage gear to start material stock turning. Projectile, scalping, amputation, noise and Ensure correct chuck is being used to prevent jaws from opening at high Rpm's,

eye injury. ensure stock is closed to centered, proper machinist training and safe workpractices, ensure chuck guard is in place and hearing protection is used.

14 Center stock, if off-center, by disengaging gear, Projectile, scalping, amputation, noise and Ensure correct chuck is being used to prevent jaws from opening at high Rpm's, loosening chuck, adjusting material stock, eye injury. proper machinist training and safe work practices, ensure chuck wrench is removedengaging gear, repeat until centered. from chuck, JHA.

15 Engage gear to start material stock turning. Projectile, scalping, amputation, noise and Ensure correct chuck is being used to prevent jaws from opening at high Rpm's, eye injury. proper machinist training and safe work practices, ensure chuck wrench is removed

from chuck.16 Manually adjust tool to desired cutting depth. Projectiles. Proper machinist training and safe work practices, JHA.17 Adjust gear to desired speed by using pendulum Projectile, scalping, amputation, noise, eye Ensure correct chuck is being used to prevent jaws from opening at high Rpm's,

gear shift. injury if Rpm's are increased. Proper machinist training and safe work practices, JHA.18 Activate spindle to begin machine pass. None None

Lathe Operation part 2


Manual Lathe REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE19 Observe machine making pass. Projectile, scalping, amputation, noise, eye Proper machinist training and safe work practices, local exhaust or respiratory

injury, and respirable-heavy metal and smoke. protection.20 Disengage gear to stop material stock from turning. None None21 ** After material stock stops turning, check Sharp or abrasive material. Proper machinist training and safe work practices.

dimensions with proper machining tools.22 Engage gear to start material stock turning. Projectile, scalping, amputation, noise and Proper machinist training and safe work practices.

eye injury.23 Manually adjust tool to desired cutting depth. Projectile, scalping, amputation, noise and Proper machinist training and safe work practices, JHA.

eye injury.24 Activate spindle to begin machine pass. None None25 Observe machine making pass. Projectile, scalping, amputation, noise, eye Proper machinist training and safe work practices, local exhaust or respiratory

injury and respirable-heavy metal and smoke. protection.26 Repeat #20 _ #25 until job is complete. Same as designated #. Same as designated #.27 When project is complete, disengage gear to stop None None

material stock from turning.28 When material stock stops, turn power off. None None29 Raise chuck guard. Sharp or abrasive material. Proper machinist training and safe work practices.30 Loosen chuck. Sharp or abrasive material. Proper machinist training and safe work practices.31 * Back off tail sock. Hand injury, sharp or abrasive material. Proper machinist training and safe work practices.32 * Remove center shaft support. Hand injury, lifting, sharp or abrasive material. Proper machinist training and safe work practices.33 Remove finished product. Lifting, sharp or abrasive material. Proper machinist training and safe work practices, and use proper lifting techniques.34 Clean machine, tools, and area. Sharp or abrasive material and eye injury. Proper machinist training and safe work practices.35 Store tools in designated area. None None36 Turn in inspection forms. None None

* Non-routine Task ** Dimensions could be check after 2nd, 3rd, or 4th pass, etc…

DEFINITION OF SAFE WORK PRACTICES - Keep long hair back or in net, DO NOT wear gloves, rings or watches, neckties, and loose clothing.DO wear hard hat, hearing protection, and ANSI Z87.1 eyewear.

Lead Exposure JOB HAZARD ANALYSIS


Lead Exposure REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURELead exposure during construction activities. Inadvertent exposure to lead. Each project with the potential for lead exposure shall have an initial exposure

assessment performed for each employee who is at risk.Warning signs which read "WARNING - LEAD WORK AREA - POISON - NOSMOKING OR EATING" shall be posted in each lead work area.Food, beverages, tobacco products and cosmetics shall be prohibited in all areaswhere lead exposure is possible.

Exposure during the lead assessment During the exposure assessment period employees will be provided with requiredperiod. PPE, respirators, and hygiene facilities as directed by the safety department.Inadequate methods of compliance. Prior to each job where there is the potential to exceed the PEL for lead, a written

compliance plan shall be completed. Subcontractors shall submit this plan priorto the start of the project.

Employees not provided with protective UMEC, or subcontractors, shall provide employees with protective clothing at no clothing. charge. This includes but is not limited to, coveralls or full body clothing, gloves,

hats, shoes or shoe covers, face shields, and goggles. PPE requirements shallbe determined by ES&H.

Poor Housekeeping. Accumulated lead containing debris shall be kept to a minimum.Compressed air shall not be used to clean surfaces.Shoveling, sweeping, and brushing shall be used only where vacuuming or othermethods are ineffective.Vacuums shall be equipped with High Efficiency Particulate Air (HEPA) filters.

Lockout / Tagout JOB HAZARD ANALYSIS


Control of Hazardous Energy-Lockout/Tagout REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREControl of hazardous energy-lockout/tagout. Injury resulting from release of hazardous Any equipment which may inadvertently release energy or hazardous material

energy due to lack of proper controls. while work is being performed shall be locked out and tagged out.A lockout/tagout program shall be implemented on the jobsite.The lockout/tagout program shall be coordinated with the facility owner, construction manager and subcontractors.

Lockout/Tagout procedure not followed. Employees shall be informed of lockout/tagout requirements and the recognition of hazardous energy sources.Only employees who are trained in lockout/tagout procedures shall perform lockout/tagout.

Controlling device or switch not locked out Employers shall provide workers with appropriate locks, tags, and other needed with adequate or appropriate locks and tags. devices.

Only approved locks and tags shall be used for lockout/tagout.Employee locking out the wrong control The employee shall verify lockout of energy source before performing work.device.Employees affected by the lockout/tagout Affected employees shall be notified prior to the removal of lockout/tagoutnot aware lockout/tagout has been removed. controls.

Machine & Equipment Guarding JOB HAZARD ANALYSIS


Machinery and Equipment Guarding REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREMachinery and equipment guarding. Tools and equipment being operated without guards. Power operated tools and equipment designed to accommodate

guards shall not be used without the guards in place and functioning properly.All tools and equipment shall be used with the correct guard or attachment as specified by the manufacturer.

Moving parts of equipment and machinery. Moving parts of equipment (belts, gears, shafts, etc…) to which employees may be exposed shall be provided with guards.

Point of operation guarding. The point of operation on equipment such as drill presses and bandsaws, shall be guarded.

Accidental firing of pneumatic tools. Pneumatic nail guns or staplers shall have a guard/safety device onthe muzzle to prevent the accidental firing of fasteners.

Masonry Construction JOB HAZARD ANALYSIS


Masonry Construction REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREMasonry construction. Materials falling due to improper storage and Masonry materials shall be stored on firm and reasonably level support.

lifting. Loose brick shall not be stacked greater than 7' high. Stacks shallbe tapered back 2" for every foot of height over 4'.Loose block shall be tapered back 1/2 of the block height per tierover 6' high.Banded brick or block packages shall only be lifted by crane or fork truck forks inserted in formed voids when voids are spanned by a suitable support, the package bands are tight and there are no visiblebroken units.

Masonry wall falling, or being blown over. A limited access zone shall be established prior the beginning of construction, on the side of the wall opposite the scaffold. Only workers actively engaged in constructing or inspecting the wall shallbe allowed in this area. This zone shall be the height of the wall plus 4'and run the entire length of the wall. If the wall is greater than 8' high this zone shall be maintained until the wall is braced or supported by permanent structural elements.All masonry walls greater than 8' in height shall be braced, or supportedto prevent overturning or collapse. Bracing shall remain in place until supporting structural members are in place.

Material Handling & Storage JOB HAZARD ANALYSIS


Material Handling & Storage REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREMaterial handling and storage. Falling of unstable materials. All materials stored in tiers shall be stacked, racked, blocked, interlocked, or in

some means secured to prevent sliding, falling or collapse.Cylindrical materials such as piping and bar stock shall be blocked, bound, or racked to contain spreading or rolling.Only stable and safely arranged loads shall be hoisted.

Hand injuries. Gloves shall be worn when handling rough materials.Injuries resulting from manually lifting materials. Employees should be instructed in safe lifting techniques, Back straight, bend

at knees, load close to your body, lift smoothly, don't twist.Overloading floors within buildings. Maximum safe load limits shall be posted for floors within buildings. **slab on

grade floors are an exception**Materials blocking aisles or passageways. Aisles and passageways shall be kept clear of stored materials.Stacking and handling used lumber. Used lumber shall have all nails removed. Lumber shall be stacked on level,

supporting sills in such a way that it is stable and self supporting.Fire. Storage areas and yards shall be kept free from accumulation of unnecessary

combustible materials. Periodic clean up and weed control shall be performed.Flammable liquid storage. Storage of Gasoline and Diesel fuels shall only be stored in approved containers.

No hot work, welding, or smoking shall be allowed within 50' or flammable andcombustible liquid storage areas.Flammable storage areas shall be provided with a minimum 20lb. ABC dry chemical fire extinguisher.Flammable liquid storage areas shall not be within 20' of any building.

Mercury JOB HAZARD ANALYSIS


Work Involving Mercury REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREWork involving mercury. Contact with mercury. Regulated areas with warning signs posted shall be established around

areas where employees may be exposed to mercury.Employees shall not be allowed to smoke, chew gum or tobacco, eat,drink, or use cosmetics in regulated areas.Industrial Hygiene shall determine PPE requirements for personnel exposed to mercury.All work areas where mercury is present shall be adequately ventilated,and monitored regularly.

Fire involving mercury. Firefighters shall use self contained breathing apparatus and full protective gear when fighting fires which contain mercury.

Leak or spill of mercury. Vacuum cleaners may only be used for cleanup if they are provided with mercury absorbent exhaust filters.

Improper storage. Mercury shall be stored in unbreakable containers in a cool, dry, well ventilated area, away from any sources of heat.

MIG/TIG Welding - part 1 JOB HAZARD ANALYSIS


MIG/TIG Welding REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Receive Job task. None None2 Clear area where work is to be performed. Tripping hazards, fires. Keep area organized and clean, follow Housekeeping Procedure.3 Gather material from pre-process. Lifting, dropping, cuts to hands. Proper lifting techniques, steel-toe shoes, issuance of leather gloves.4 Unroll welding cable and ground cable. Tripping hazard. Properly place to minimize hazard.5 Unroll extension cord or pneumatic air line for Tripping hazard, electrocution. Properly place to minimize hazard, avoid standing water in work area.

hand grinder.6 Turn welder on. Electrocution. Avoid standing water in work area, ensure welder is properly maintained.

*7 Enter confined space. Potential hazardous atmosphere (explosive, O2 Pre-entry atmosphere test, continuous atmospheric testing, exhaust ventilation,deficient, toxic). issuance of appropriate PPE.

8 Attach ground clamp to material to be welded or Electrocution Inspect condition of ground equipment avoid standing water in work area.jig holding material.

9 Adjust wire speed, temperature, and shielding Electrocution, respiratory, arc flash, burns, fires, Electrocution (check ground, cables, remove rings, remove lighters from pockets)gas during trial weld. repetitive motion. respiratory (continuous atmospheric testing, don respirator), arc flash (wear

protective lens), burns (wear PPE, remove lighters from pockets), fires (keep area clean), repetitive motion (cross training, work station design).

10 Fit material together - unique to job order Lower back injury. Training, and proper lifting and back support techniques.11 Inspect for tolerances - unique to job order None None12 Perform weld operation - unique to job order Electrocution, respiratory, arc flash, burns, fires, Electrocution (check ground, cables, remove rings, remove lighters from pockets)

repetitive motion. respiratory (continuous atmospheric testing, donrespirator), arc flash (wear protective lens), burns (wear PPE, remove lighters from pockets), fires (keep area clean), repetitive motion (cross training, work station design).

13 Clean slag and splatter from weld with welding Foreign objects in eyes, skin, burns, respirable Use skin protection, respiratory protection, wear ANSI Z87.1 eyewear; localhammer or either a pneumatic or electric hand dust, fire. ventilation; keep area organized and clean, follow Housekeeping Procedure.grinder.

MIG/TIG Welding - part 2 JOB HAZARD ANALYSIS


MIG/TIG Welding REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE14 Periodically clean tip with aerosol tip cleaner. Burn, respiratory. Avoid hot tip and wear proper skin protection; periodic monitoring of aerosol.

Substitution of aerosol cleaner.15 Complete weld operation-unique to job order. Electrocution, respiratory, arc flash, burns, fires, Electrocution (check ground, cables, remove rings, remove lighters from pockets)

repetitive motion. respiratory (continuous atmospheric testing, donrespirator), arc flash (wear protective lens), burns (wear PPE, remove lighters from pockets), fires (keep area clean), repetitive motion (cross training, work station design).

*16 Clean area inside confined space. Burn. Avoid hot surfaces and wear proper skin protection. *17 Exit confined space. Fall protection. Training of ladder and scaffold use; use of body harness and lifeline. *18 Doff PPE Hazardous material exposure. Proper decontamination methods.

19 Turn off welder. None None20 Roll up welding cable and ground cable. Splinters, sharp or abrasive objects. Proper hand protection.21 Roll up extension cord or pneumatic hose and Splinters, sharp or abrasive objects. Proper hand protection.

store properly.22 Remove welded job from fabrication area for Q.A. Lifting, dropping, hand injury, burns; refer to Use proper lifting techniques, wear steel-toe shoes and leather gloves. Avoid hot

inspection - unique to job order; if necessary, use Overhead Crane JSA. surfaces and use proper skin protection. Refer to Overhead Crane JHA.Overhead Crane & follow standard operatingprocedure.

23 Clean up area. Lifting, tripping. Use proper lifting techniques, avoid objects in floor, lumination.

* Non-routine task

Motor Vehicles & Mechanical Eq. JOB HAZARD ANALYSIS


Motor Vehicles & Mechanical Equipment REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREMotor vehicles and mechanical equipment. UMEC vehicles and equipment being in an unsafe The vehicle maintenance subcontractor shall coordinate and schedule vehicle

mechanical condition. and mechanized equipment inspections for UMEC assigned equipment.UMEC drivers of equipment 1-Ton and larger shall document dailyinspections on the "Daily Equipment Operator Checklist".UMEC sedans and vehicles less than 1-Ton shall be visually inspectedbefore driving.

Vehicles not having required safety equipment. All vehicles shall have properly functioning: brake system, brakelights, audiblehorn, powered wipers, defoggers/defrosters, and if used in low visibility situations (dark, rain, fog) headlights and taillights (2 each).

Damaged windshield or glass. Cracked or broken windshields or glass shall be reported to the vehicle coordinator.

Operator being injured from material coming Duck!into cab.

Movement of Materials JOB HAZARD ANALYSIS


Movement of Materials REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREMovement of equipment and materials. Manually lifting Personnel shall lift with their legs keeping the back straight. Personnel should

request assistance for lifting 40 lbs. or greater, awkward, bulky or difficult to handlematerial. If material is believed to be too heavy for personnel other lifting options will be utilized.

Dropped loads, crushing or impact to personnel A qualified operator will verify stability of each load, know the capacities of the during use of forklift or other lifting devices. equipment that is being utilized and the approximate weight of the lift. A detailed

plan may be needed for some equipment movement due to location, design, orsurrounding equipment. This plan will be developed as the equipment is noted and prior to moving or lifting.

Loading and unloading materials and equipment. Inadvertent impact with personnel, vehicles or A designated signal person will direct forklift operator and monitor surrounding equipment. personnel during loading and unloading operations. If loading or unloading

operations will interrupt normal traffic flow orange vehicle cones will be placed ahead of the loading/unloading activities to give oncoming traffic adequate warning.A signal person will be designated to direct traffic if necessary.

Forklift losing load due to cumbersome or Loading and unloading of large boxed material or equipment will be done one excessive load causing injury to personnel or item at a time to ensure stability of containers. The forklift operator will know thedamage to equipment. capacity and limitations of the forklift and the estimated weight of each container

prior to moving.Transporting to on site locations. Mislabeled or improperly labeled items. Loss of The field supervisors will inspect loads prior to removing from site. The driver of

load during transport. the vehicle will verify all securing devices are in place and operating properly.

PCB JOB HAZARD ANALYSIS


Polychlorinated Biphenyl (PCB) REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREPCB's Contact with PCB's. Industrial Hygiene shall be contacted prior to start of work involving PCB's

in order to determine proper PPE.PCB's being inadvertently carried from the Visible contamination shall be removed prior to leaving the worksite.jobsite.Unlabeled PCB's All PCB containing items shall be labeled with EPA regulated PCB labels.PCB waste being mixed with non-PCB waste. PCB waste should be segregated from other waste and debris.

PCB waste shall be stored in PCB storage areas.Any spilled residue, or material used to clean up spills must be disposed ofas PCB waste.PCB containing light ballast shall be labeled as such and disposed of as PCB waste.

Fire involving PCB contaminated materials. "NO SMOKING" signs shall be posted around PCB storage areas.No combustible liquids shall be stored within 5 meters of a PCB transformer or it's enclosure.

PCB release during transportation. Vehicles transporting PCB waste shall be equipped with spill clean-up equipment and appropriate PPE.

DEFINITION OF POLYCHLORINATED BIPHENYL (PCB) - An industrial compound and environmental pollutant.

PaintingFloor Coating


Placement of Printer and Final Coating of Devoe Paint on Floors REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREVacuuming of floors. Injuries such as shock, etc… Utilize Ground Fault Circuit Interrupters on all extension cords and HEPA vacuums.

Operator's manuals will be reviewed for proper use and capabilities.Floor sealant application. Repetitive motion. Change out of personnel applying the Devoe painting to the floor will prohibit fatigue

to hand, arm, and back muscles.Airborne exposure to epoxy. Provide general dilution ventilation using industrial fans. Coordination with site

laboratory personnel will be in place to eliminate the potential for exposure to unprotectedworkers. PPE and engineering controls will be utilized in accordance with the USP.

Ignition source during application. Keep materials away from heat, sparks, and flames. Prevent build-up of vapors bymaintaining flow of fresh air. Material will not be stored in areas above 120 degrees F.Lower explosive limits (LEL) will be monitored to ensure levels are maintainedbelow 10% LEL. Burin sulfate will be monitored during the application processfor purposes of determining airborne concentrations to the worker.

Skin exposure. Minimize skin contact with materials. Require impermeable gloves, coveralls (Saranex) to prevent skin contact. PPE and engineering controls will be utilized in accordance with the USP.

Heat exposure. Personnel will be briefed (tailgate meeting) on stress warning signs, symptomsand precautions to take. The safety rep. will conduct monitoring on a case by case basis.

Pipe Hanger Installation


Installation of Hangars & Piping REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREPrepare area for scissor/aerial lift travel. Increased slip, trip and fall potential. Personnel Discuss slip, trip and fall potential during Tailgate meeting. Construction debris

falling from lift. will be immediately cleaned up.Ensure 100% fall protection (Shock absorbing Lanyards and Full body Harness)is maintained at all times while on aerial lifts (scissor lifts only when moving out of basket).

Installation of hangers and piping to Damage to existing structure. Falling debris and Area below lift work area will be barricaded with flagging and monitored. Ensureceiling & wall. tools striking personnel under or next to lift. personnel stand clear of area.Drill/Secure anchors and hangars. Exposure to flying debris and inhalation of dust. Utilize face protection when cutting, grinding or drilling to prevent impact of debris

Anchors and piping falling & striking personnel with eyes. Utilize wet methods when possible. Area below lift work area will be working around lift or damaging nearby equipment. barricaded with flagging and monitored. Two personnel will work in a basket

(as necessary) to ensure material can be properly handled.Utilize hand tools to cut and prepare piping for Hand injury from handling sharp metal edges on Utilize protective leather gloves, ensure sharp edges are dulled when feasible. installation. piping & uni-strut. Hand/power tool injuries (I.e Inspect equipment prior to use for guards and proper working condition. Personnel

electrical, shock, contusions, lacerations, etc…). will follow the manufacturer's guide and know the capabilities and limitations.Personnel falling from lift or elevated work. Utilize GFCIs on all electrical tools and extension cords. Ensure 100% fall

protection is maintained at all times (Shock Absorbing Lanyards and Full body Harness). Fall restraint devices (lanyards, full body harness and lifeline) will beused to prevent personnel from reaching the edge of the roof.

Installation of motors, pumps and piping. Release/spill of lubricants. Ensure dry sorbent is available to immediately absorb any lubricant.Move material/equipment to lift basket. Dropping small items out of basket striking personnel. Area below lift work area will be barricaded with flagging and monitored to ensure

personnel stand clear of the area. Two personnel will work in a basket (as necessary) to ensure material can be properly handled.

Moving material and equipment. Injury while lifting material. Personnel should utilize proper lifting techniques by using their legs to lift while maintaining their back straight. Individuals should lift no more than 40 lbs.without assistance.

Pipe Installation Process


Install Process Piping REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task. None. None.Layout of pipe. Falls. Trips. Approved handrail or 100% fall protection.Moving piping into position. Falls. Trips. Approved handrail or 100% fall protection.Install Hangers. Rotohammering into deck above. Co-ordinate with Plant Personnel. Use Proper PPE. Install pipe and hangers. Falls. Personnel working below. Handrail must be complete or use 100% fall protection. Use signs and barricade

tape to warn others of overhead work.Solder field joints. Open flame. Hot surfaces. Fire extinguisher. (20 lb. ABC outside, 10 lb. Co2 inside clean room areas.)

Hazardous Work Permit. Use gloves.Test Piping. Air is introduced into new system. Walk system first. Use "Pressure Testing" signage.

Pipe Lateral Run Installation


Installation of Lateral Piping Systems REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task. None. None.Install piping overhead in lateral racks. Drop hazards fron pipe, tools, hardware. Use enough manpower to raise piping up into rack, or use mechanical assistance.

Trips, Falling. Wear proper fall protection when it is required.Bodily injury. Wear PPE.Injury to other workers in area. Notify all workers in area of the work going on above them. Use proper barrier

tape and signage if needed in high traffic areas. Use a spotter if needed towarn workers below.

Pipe Installation Under Raised Floor


Install Pipe Systems Under Raised Floors REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task. None. None.Pipe, tubing and hanger installation under Physical injury removing floor tile. Refer to JHA, USP. Complete floor tile removal form.raised floors. Two people to lift tiles out using proper lifting devices and techniques.

Falling or stepping through open floor tiles. Refer to JHA, USP. Complete floor tile removal form. Use proper barricadesand signage.

Head injury while working under floor. Proper PPE. Wear hard hats as required.Become incapacitated while under floor. Use spotter when required.Damage to existing piping or electrical Refer to JHA. All existing systems to noted on USP. Proper precautions are tosystems that are in operation. be taken.Damage to equipment in work area. USP to be used. Follow existing facilities under floor work policy.

PipeStainless Steel Assemblies


Prefab Stainless Steel Pipe/Assemblies in Clean Pipe Room REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task. None. None.Prepare necessary paperwork. None. JHA, Hazardous Work Permit, USP.Stage material in clean pipe room. Lifting of material. Hitting equipment, walls, Use two people to move items over 10' long. Lift correctly, back strait, use

doors, etc. two people if too heavy.Cutting off tube. Sharp edges, cutting hands. Avoid running hand across sharp edges.

Proper PPE. Gloves must be worn, protect hands for cuts.Tri tooling ends of tube square. Eye injuries, cut of hands. Proper PPE. Gloves must be worn, protect hands for cuts. Never put hand or

finger by tool bit.Bending large spools 3/4" or less. Hitting walls. Use two people to handle material

Prefab of large spools 1" or more. Back strains, injuries. Hitting equipment or Proper lift technique, back strait. Use two people as needed. walls.Welding of tube. Burns. Do not touch welded area until it has cooled.Storage of prefab spools. Material falling from racks. Do not overload racks.Cutting coupons with bandsaw. Eye injuries. Cuts to hands. Proper PPE. Use band saw equipped with foot pedal switch.

Pipe Installing Stainless Steel


Install Stainless Steel Piping REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task. None. None.Complete necessary paper work. None. Hazardous work permit. USP, review safe work practices guidelines in our

Loss Control and Safety Manual.Setting up orbital weld machine. Hanging weld leads blocking exit route. Set up machine in clear area. Use plastic ties to suspend welding leads at

least 7' above work surface if possible.Removing spools from clean pipe room to install Hitting equipment, walls, doors, etc. Two people to handle spools over 10' or awkward assemblies.area.Bring tube into position. Trips, Falls. Approved Handrail or 100% fall protection.Cut and Tri tool first joint. (weld) Cuts of hands, fingers. Eye injuries. Never put hand or finger by tri tool bit. Safety glasses.Welding of tube with orbital welder. Burns of hands. Do not touch welded area until cool.Pressure decay tests. Air intrduced into new system. Walk system. Use "Pressure Testing" signs.

PipeFabrication of Copper Pipe


Fabricate Copper Piping REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task None. None.Prepare paperwork for assigned task. None. Complete UMEC USP, hazardous work permit, hot work permit, as required

for work area.Stage Material Gas Leaks. Follow U. A. standard for setting up and taking down torch.

Dropped or Loose Bottles. No Bottle in a building unless on a cart or being transported to a cart.Oxygen / Acetylene bottles to be secured and stored 20' apart orwith a 1/2 hour firewall between them.

Brazing and soldering Copper Pipe. Burns from torch or piping. Proper PPE. Long sleeves shirts, leather gloves. Use extreme care with torchtip so it does not come in contact with user other worker in area.

Heat Rays, Flash Burns, UV Rays. Proper PPE. Long sleeves shirts, leather gloves. Safety glasses and welderslenses, welding hood or goggles.

Fire. Fire blanket if needed to protect equipment or people, also fire extinguisher.(10 lb. Co2 inside clean room areas, 20 lb. ABC in other locations.)

Fumes from the brazing process. Ensure good ventilation. Use HEPA vac or smoke eater to control hazards ifnecessary. Barricade and place signage around piping that has been brazed.

PipePressure Testing


Pressure Testing of Hi and Lo Purity REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task. None. NoneClose system. Dropping of tools. Falls. 100% fall protection. Do not lay tools on equipment or grating. Keep tools in

tool box or similar container.Install pressure gauge. Release of gas. Open VCR cap slowly to release pressure. Post "Pressure Testing" signage

to warn others.Install SS line from Dewar. Potential breakage of existing lines. Visually identify other lines in the area. Communicate with other workers

(verbal or signage).Pressure to Specified Test Pressure. Release of pressure. Two person working at each end of test line, one at the pressure gauge and

the other person at the regulator adjusting pressure release slowly.Disconnect pressure supply line from test assembly. Potential breakage of existing lines. Visually identify other lines in the area. Communication between both people.

Disconnect regulator and remove from test assembly, cap test assembly andcap line from Dewar.

Complete test and reinstall purge line. Release of gas. Close valve on test assemble to the system after removing gauge. Openslowly to release pressure, then cap gauge tee.

PipeCharging and Purging Lines


Install and Removal of Purge Gases REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain Job Task. None. None.Set up flow meters. Install purge lines. Dropping of tools, trips, falls. 100% fall protection. Do not lay tools on equipment or grating. Keep tools in

toolbox or similar container.Introduction and removal of purge to POC. Release of gasses. Communicate with facility tool owner representative. Inform them of operation.

Pipe Removal


Piping Removal REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDisassembly and cutting of fixed piping/equipment. Hand/power tool injuries such as: shock, cuts, Utilize Ground Fault Circuit Interrupters on all extension cords and power tools.

lacerations, etc… Inspect all tools and cords prior to and during use for missing guards and damaged or defective working components. Operators manuals will be reviewed for proper use and capabilities.

Residual fluid in piping or equipment causing injury Drain system as applicable, ensure adequate material to absorb potential spillsto personnel or equipment. are available, ensure appropriate PPE is donned and appropriate permitting and

notifications have been conducted.Disassembly of piping and other overhead items. Shifting of unstable items causing injuries to Secure items prior to dismantlement and verify stability throughout the

personnel. dismantlement of the item. Utilize bracing material as needed.Personnel falling or dropping material while working Utilize 100% fall protection to include full body harness and shock absorbing at elevated heights. lanyards.Injuries occurring during the use of ladder/scissor Qualified operator, inspect and know limitations, verify any electrical contactslift (I.e. electrical shock, impact, overhead work…) deenergized if needed prior to commencing work. Verify all personnel are aware

of overhead work being performed.Disassembly of equipment using hot work. Fire/burns to personnel and damage to equipment. A hot work permit and fire watch will be utilized to ensure personnel are aware of

hot work activities and precautions are taken. Personnel conducting hot work will utilize protective equipment (I.e. gloves, face shield, etc…) Fire blankets will beutilized to protect combustible or sensitive equipment during hot work.

Plasma Cutter JOB HAZARD ANALYSIS


Plasma Cutter REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Obtain job task None None2 Perform daily inspection, with checklist, on None None

machine.3 Clear work area of unnecessary material. Lifting tripping, sharp or abrasive material, eye Use proper lifting techniques, avoidance of floor obstacles, hearing protection,

injury repairable dust, noise. respiratory protection or local ventilation, ANSI Z87.1 eyewear, follow Housekeeping Procedure.

4 Gather necessary job task materials. Gas cylinder fall, sharp or abrasive material, Proper cylinder tank truck transport with restraints, gloves, ANSI Z87.1 eye injury, dropping, noise and tripping. eyewear, steel-toe shoes, hearing protection, avoidance of floor obstacles.

5 Acquire personal protective equipment. None Ensure proper ventilation, appropriate face shield and lens, flame resistantgloves, protective clothing, approved respirator, hearing protection, steel-toeshoes, and ANSI Z87.1 eyewear.

6 Roll off hoses, place in clear unobstructed area Tripping, sharp or abrasive material, eye injury. ANSI Z87.1 eyewear, gloves, avoidance of floor obstacles.free from cutting splatter.

7 Ensure torch valves ore off. Fire Double check for valve closure to off position.8 Ensure regulator pressure screw is released. Fire Double check the regulator adjusting screw release is correct.9 Pressurize complete torch system for leak test. Fire, gas system rupture, flying debris. Stand to one side away from regulator(s) face and turn on gasses at

Torch valves are closed (off). cylinder, adjust regulator pressure slowly. Turn off cylinder and observefor pressure loss.

10 Attach ground strap to material stock and turn Electrocution Secure grounding strap to material prior to power turn on.on unit power.

11 Turn on cylinder gas, open torch valves, purge Fire Check for any open flames, sparks or hot surfaces in immediate area. Have system to clear torch tip. fire watch personnel in place.

12 Ignite plasma stream, adjust stream appropriate Eye injury, fire, burns. Don personnel protective equipment, fire watch personnel is in place.for task, adjust regulator pressure.

13 Proceed with plasma cutting task. Fire, burns, eye injury, noise, and fumes. Ensure proper ventilation is in place, fire watch personnel is in place, ensureproper PPE is used.

14 Completion of task. Fire, burns, gas equipment rupture, electrocution. Remove ground clamp from material stock after power disconnect. Extinguishplasma, close gas cylinder valves, open torch valves to purge gas pressures.Close torch valves. Back off regulator pressure adjusting screws.

15 Clear work area, roll up hoses. Lifting, dropping, tripping, sharp or abrasive Gloves, proper lifting techniques, steel-toe shoes, respirator, ANSI Z87.1 eyematerials, dust, eye injury, burns, hot surfaces. wear, avoidance of floor obstacles, follow Housekeeping Procedure.

16 Return unused job task material to storage. Sharp or abrasive materials, lifting, dropping, Proper lifting techniques, steel-toe shoes, ANSI Z87.1 eyewear, gloves.and eye injury.

Press Operation JOB HAZARD ANALYSIS


Press Operation REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:



machine.3 Clean area and machine of chips, shavings and Lifting, dropping, tripping, eye injury, sharp or Use proper lifting techniques, avoidance of floor obstacles, hearing protection

discarded material stock. abrasive material. steel-toe shoes, ANSI Z87.1 eyewear, follow Housekeeping Procedure.4 Use crane for material stock placement, if Refer to Overhead Crane JHA. Refer to Overhead Crane Job Hazard Analysis (JHA).

necessary, following overhead crane standardoperating procedure.

5 Set up machine with die and punch. Dropping, eye injury and hand injury. Steel-toe shoes, ANSI Z87.1 eyewear; use of proper guarding for preventionof hand insertion into danger zone; have power off; JHA.

6 Turn power on. Electrocution. Avoid standing water in work area, inspect machine electric power supply.7 Start job task and press initial test material stock. Projectiles, eye injury, amputation and noise. Hearing protection, ANSI Z87.1 eyewear, proper guarding is in place, JHA.8 Power off. Electrocution. Avoid standing water in work area, inspect machine electric power supply.9 Reset die if needed. Amputation and hand injury. Ensure power supply is off, proper machinist training, JHA.

10 Resume job task and proceed until task is Amputation, projectiles and noise. Use of proper guarding, hearing protection, ANSI Z87.1 eyewear, JHA.complete.

11 Use crane to remove completed material stock. Refer to Overhead Crane JSA. Refer to Overhead Crane JHA.12 Shut off ascent breaker. Electrocution. Avoid standing water in work area.13 Return unused materials to storage. Tripping, dropping, eye injury, sharp or Avoidance of floor obstacles, follow Housekeeping Procedures, proper lifting

abrasive material and lifting. techniques, steel-toe shoes, ANSI Z87.1 eyewear.14 Return accessories to proper storage area. Tripping, dropping, sharp or abrasive material. Avoidance of floor obstacles, steel-toe shoes, follow Housekeeping Procedures.

Punch Operation - part 1 JOB HAZARD ANALYSIS

OPERATION TYPE: DATE: NEW:Punch Operation REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Obtain Job task None None2 Perform daily inspection, with checklist, on None None

machine.3 Clean area and machine of debris and tool Tripping, eye injury, sharp or abrasive material. Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting techniques,

accessories. and lifting. follow good Housekeeping Procedure.4 Contact fork-lift operator as to what material None None

stock is needed.5 Place material on stabilizing table using Refer to Overhead Crane JHA. Refer to Overhead Crane JHA, (Job Hazard Analysis).

overhead crane and overhead crane standardoperating procedure.

6 Turn off power at circuit breaker. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.7 Remove dies in machine and install correct Hand injury and eye injury. Proper machinist training, wear ANSI Z87.1 eyewear, JHA.

dies for job, if necessary.8 Turn on power at circuit breaker. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.9 Ensure material stock is lubricated. Restorable - volatile hydrocarbons. Local ventilation, NIOSH approved respiratory protection.

10 Turn on machine. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.11 Perform trial punch. Projectile, eye injury Ensure proper guards are in place, wear ANSI Z87.1 eyewear, JHA.12 Turn off machine. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.13 Check dimensions. None None14 Adjust die or center material as needed. Hand injury and eye injury. Proper machinist training, wear ANSI Z87.1 eyewear, JHA.15 Turn power on. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.16 Punch material stock. Projectile and eye injury. Ensure proper guards are in place, wear ANSI Z87.1 eyewear, JHA.17 Turn power off. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.

Punch Operation - part 2 JOB HAZARD ANALYSIS

OPERATION TYPE: DATE: NEW:Punch Operation REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE18 Remove material stock from stabilizing table Refer to Overhead Crane JSA Refer to Overhead Crane JSA.

using overhead crane to designate area and follow overhead crane standard operating procedure.

19 Place material stock on stabilizing table using Refer to Overhead Crane JSA Refer to Overhead Crane JSA.overhead crane and follow overhead cranestandard operating procedure.

20 Turn power on. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.21 Punch material stock. Projectile and eye injury. Ensure proper guards are in place, wear ANSI Z87.1 eyewear.22 Turn power off. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.23 Repeat steps #18 - #22 Correlate to #18 - #20 Correlate to #18 - #2024 Inform fork lift operator to remove any excess None None

material to designated area.25 Clean area and machine of debris and tool Tripping, eye injury, sharp or abrasive material Avoid object in floor, wear ANSI Z87.1 eyewear, use proper lifting techniques,

accessories. and lifting. follow good Housekeeping Procedure.26 Turn in inspection forms. None None

Rolling Operation JOB HAZARD ANALYSIS


Rolling Operation REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Obtain Job task. None None2 Perform daily inspection with checklist on machine None None3 Clean area and machine of debris and tool Tripping, eye injury, sharp or abrasive material, lifting. Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting

accessories. techniques, follow Housekeeping Procedure.4 Align appropriate sections of feed bed. Lifting, sharp or abrasive material. Use proper lifting techniques, proper machinist training, Job Hazard

Analysis (JHA).5 Contact fork-lift operator as to what material stock None None

needed.6 After material is obtained, inform lift operator to None None

place material stock on feed bed, if possible.7 If not possible, place material stock on feed bed Refer to Overhead Crane JHA. Refer to Overhead Crane JHA.

using overhead crane and following overheadcrane standard operating procedure.

8 Check adjustments on down roll. None None9 Check power source with a piece of scrap metal. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.

10 Ensure power is off. Electrocution. Avoid standing water in work area, ensure machine is properly maintained.11 Make proper down rolling adjustments. None None12 If adjustments are necessary repeat steps #8 - #10 Correlate #8 - #10 Correlate #8 - #1013 Repeat steps #8 - #12 until job is complete, Correlate #8 - #12, refer to Overhead Crane JSA. Correlate #8 - #12, refer to Overhead Crane JSA, STA.

material stock remains attached to overheadcrane apparatus in the event material stock slips.

14 Remove material to designated area using Refer to Overhead Crane JSA. Refer to Overhead Crane JSA, STA.overhead crane and following overhead crane standard operating procedure.

15 Inform lift operator to remove any excess material None Noneto designated area.

16 Place feed bed sections in designated location. Lifting, sharp or abrasive material. Use proper lifting techniques, proper machinist training.17 Clean area and machine of debris and tool Tripping, eye injury, sharp or abrasive material lifting. Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting

accessories. techniques, following Housekeeping Procedure.18 Turn in inspection forms. None None

Roofing JOB HAZARD ANALYSIS


Roofing REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURERoofing Fall in excess of 6' or more from low-pitch Standard railings shall be provided unless another option is more feasible.

roof. When working within 6' of the unprotected edge of a roof which is 6' or moreabove ground or adjacent levels, employees shall use full body harnesses withshock absorbing lanyards attached to a lifeline capable of supporting 5400 lbs.,which prevents employee movement beyond the edge of the roof.A warning line of rope, wire or chain, with a minimum tensile strength of 500 lbs., flagged at 6' intervals, shall be constructed not less then 34" and not more than 39". Stanchions shall be capable of resisting a 16 lbs. Lateral force applied at 30".

Fall in excess of 6' or more from high pitch When working within 6' of the unprotected edge of a roof which is 6' or moreroof. above ground or adjacent levels, employees shall use full body harnesses with

shock absorbing lanyards attached to a lifeline capable of supporting 5400 lbs.,which prevents employee movement beyond the edge of the roof.A catch platform shall be constructed which allows a fall of not more than 1 footfrom the edge of a high pitch roof when other fall protection is not provided.

Material falling from, or through, roof. Material shall not be stored within 6' of the unprotected edged of a roof.Materials stored on the roof shall not exceed the roofs capacity.

Fall through skylights in roofs. Skylights shall be protected by standard railings on all sides or a cover which is capable of withstanding 300lbs.

Respiratory hazards during operations using Respiratory protection shall be used when deemed necessary by industrialtar. hygiene.

Sandblasting JOB HAZARD ANALYSIS


Sandblasting REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREObtain job task. None NoneClear area of unnecessary materials. Sharp or abrasive materials, lifting, dropping, Gloves, proper lifting techniques, steel-toe shoes, avoidance of floor obstacles,

tripping, eye injury. ANSI Z87.1 eyewear.Obtain personnel protective equipment. None Appropriate respirator, hood, body cape, steel-toe shoes, leather gauntlet gloves,

hearing protection, ANSI Z87.1 eyewear.Drain and clean out filters. Respirable dust, eye injury, sharp or abrasive Appropriate respirator, ANSI Z87.1 eyewear, leather gloves, proper lifting

materials, tripping, lifting. techniques, avoidance of floor or area obstacles.Inspect compressed air lines and nozzle and spray Respirable dust, eye injury, sharp or abrasive Ensure proper bonding and grounding of blast nozzle, leather gloves, respirator,operation area. materials, pressure release, projectiles, electric ensure proper operation of air pressure regulator & compressor, ANSI Z87.1

shock, fire. eyewear, avoidance of flammable or combustible materials in spray area.Review emergency communication with helper. None Complete understanding of hand signal communications. Through review of

emergency procedures, Job Hazard Analysis (JHA).Arrange material placement with fork lift operator. None Proper placement of material stock and standby of forklift.Position material stock in job task area. Sharp or abrasive material, amputation, dropping, Leather gloves, proper lifting techniques, avoidance of objects in floor, stand clear

lifting falling objects, moving objects tripping. of moving objects until set in place with secure restraint, steel-toe shoes, directunderstanding of material movement with forklift operator.

Position hose in place. Sharp or abrasive material, tripping, dropping. Leather gloves, proper lifting techniques, avoidance of objects in floor, steel-toeshoes.

Signal helper to turn on air. Pressure release, mis-communication, projectiles Appropriate respirator, PPE, ANSI Z87.1 eyewear, emergency air cut off handrespirable dust. signals, observant helper.

Sand blast the material stock. Pressure release, respirable dust, projectiles, Avoidance of objects in floor, appropriate respiratory protection and proper PPEfire, tripping, eye injury. ANSI Z87.1 eyewear, emergency communication signals, emergency air cut off.

Completion of task. Pressure release, respirable dust, eye injury, Signal to helper to turn off air, purge air line of pressure, ANSI Z87.1 eyewear,tripping. emergency communication signals, emergency air cut off.

Clean up area of equipment and material. Tripping, dropping, lifting, eye injury, moving and Avoidance of object in floor, leather gloves, stand clear during material removal, falling objects, sharp or abrasive materials. steel-toe shoes, proper lifting technique. ANSI Z87.1 eyewear.

Scaffolding JOB HAZARD ANALYSIS


Scaffolding REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREScaffolding Injuries resulting from falls from scaffolding. Scaffolds shall be erected, dismantled, and altered under the supervision of a

competent person.Complete scaffolds (green tag) shall be built whenever possible.Fall Protection equipment, full body harness with shock absorbing lanyard andlifelines (when there are no anchorage points), shall be used when erecting scaffold, or working from incomplete (red tag) scaffold.All scaffolding shall be provided with an access ladder.Scaffolding greater than 4' high, and less than 45" wide in any horizontaldimension, shall be equipped with a standard railing.No work shall be performed from scaffold in icy conditions or during high winds or electrical storms.

Falls from suspended scaffold. Employees working from suspended scaffolding shall wear full body harnesseswhich are connected to a lifeline capable of supporting 4,400 lbs. per person.Suspended scaffolding shall be secured from swaying.

Falls from rolling scaffold. Employees shall not ride rolling scaffold.Caster brakes shall be applied at all times, except when scaffold is being moved.The height of rolling scaffold must not exceed four times the smallest basedimension.

Failure of scaffold. Scaffold shall be designed to withstand four times the intended load.At no time should scaffold loads exceed the manufacturers recommendations.Lumber used in the construction of scaffolding shall be dressed, straight grained,and free of knots or other defects.Platform lumber shall be select grade, undressed tested planks. These shall beidentified as scaffold platform lumber.Damaged or excessively rusted scaffold sections shall not be used.

Shear Operation - part 1 JOB HAZARD ANALYSIS


Shears 8' LVD REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:



machine.3 Clean area and machine of shavings and Tripping, eye injury, sharp or abrasive material, Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting

discarded material stock. lifting. techniques, follow Housekeeping Procedure.4 Remove any equipment accessories which Tripping, eye injury, sharp or abrasive material, Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper lifting

are not needed to designated area. dropping. techniques, follow Housekeeping Procedure.5 Gather material to be sheared, with overhead Lifting, falling object, refer to Overhead Crane Use proper lifting techniques, wear steel-toe shoes, ANSI Z87.1 eyewear,

crane if necessary, following overhead crane JHA. hard hat, proper machinist training, refer to Overhead Crane JHA. standard operating procedure.

6 Ensure necessary guards are in place. Lifting, dropping Proper lifting technique, wear steel-toe shoes, JHA7 Unlock shear. None None8 Turn on power. Electrocution Avoid standing water in work area, ensure machine is properly maintained.9 Adjust front material thickness gauge to None None

desired thickness.10 Adjust back material thickness gauge to None None

desired thickness.11 Set dial meter for shearing depth. None None12 Check and adjust blade angle for correct shear Sharp or abrasive tool. Proper machinist training, JHA.

angle after cuts one and two.*13 Place front and rear material supports. Lifting Use proper lifting technique, JHA.

14 Load material stock, with crane if necessary, Lifting, falling object, hard injury, refer to Use proper lifting techniques, wear steel-toe shoes, hard hat, ANSI Z87.1following overhead crane standard operating Overhead Crane JHA. eye wear, proper machinist training, refer to Overhead Crane JHA.procedure.

Shear Operation - part 2 JOB HAZARD ANALYSIS


Shears 8' LVD REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE15 Adjust material for shear, with crane if Eye injury, hand injury, refer to Overhead Wear ANSI Z87.1 eyewear, proper machinist training, refer to Overhead

necessary, following crane standard Crane JSA. crane JHA.operating procedure.

16 Make first shear using foot control. Amputation, eye injury. Proper machinist training, wear ANSI Z87.1 eyewear.17 Check dimensions of first cut. Sharp or abrasive material, eye injury. Proper machinist training, wear ANSI Z87.1 eyewear, JHA18 Make machine adjustments. Sharp or abrasive tool. Proper machinist training, JHA.19 Make cuts using foot control until material Amputation. Proper machinist training, wear ANSI Z87.1 eyewear.

stock is depleted.20 Remove scrap from machine. Lifting, sharp or abrasive material. Proper lifting technique, proper machinist training.21 Repeat steps #12 - #20 until job order is Correlate #12 - #20 Correlate #12-#20

complete.22 Replace unused material stock in designated Lifting, falling object. Use proper lifting techniques, wear steel-toe shoes, ANSI Z87.1 eyewear,

area. hard hat, proper machinist training.*23 Store front & rear material supports designated. Lifting. Use proper lifting techniques.

24 Clean area and machine of shavings and Lifting, falling objects. Use proper lifting techniques, wear steel-toe shoes, ANSI Z87.1 eyewear, discarded material. hard hat, proper machinist training.

25 Store equipment accessories in designated Tripping, eye injury, sharp or abrasive material, Avoid objects in floor, wear ANSI Z87.1 eyewear, use proper liftingarea. lifting. techniques, follow Housekeeping Procedure.

26 Turn in inspection forms. None None

* Non-routine - Unique to job order

Spray Paint JOB HAZARD ANALYSIS


Spray Paint Walls & Ceiling of Receiving Booth REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURESpray application of paint to walls and ceiling. Inhalation of paint spray. Provide general dilution ventilation using appropriate fans. Personnel will utilize

respiratory protection as required by OSHA standards. Co-ordination with safetypersonnel will be conducted to eliminate the potential for exposure to unprotectedworkers. The safety personnel will utilize a PID (photo ionization detector) toensure personnel are not being overexposed during painting operations.

Ignition sources during application. Keep materials away from heat, sparks, and flames. Prevent build-up of vaporsby maintaining flow of fresh air. Initial monitoring will be periodically conducted to ensure levels are maintained below 10%. Materials will not be stored in areas above120 degrees F.

Skin exposure. Minimize skin contact with material. Require protective gloves and clothing to preventskin contact. PPE and engineering controls will be utilize in accordance with theUSP.

Working with elevated heights. Falls while painting ceiling from scissors Personnel shall have current fall protection training. Work will be conducted off a lift. scissors lift. Personnel will ensure all rails are properly positioned before starting

work.

Steel Erection - part 1 JOB HAZARD ANALYSIS


Steel Erection REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURESteel erection. Falls from structural steel during erection 100% Fall protection over 6' or within 6' of an unprotected edge, shall be

activities. required for employees erecting steel. Fall protection shall consist of one or moremore of the following:

*Full body harnesses with shock absorbing lanyards attached to a structural member or cantenary line.*Scaffold*Safety nets

Safety nets shall extend 8' beyond the work surface and shall be placed as close as possible to the work being performed, but in no case shall they be in excessof 25' from the workers level.A tightly planked and substantial floor shall be maintained 30' or two floors, whichever is less, directly below any beams on which work is being performed.Safety nets may be substituted when flooring is not feasible.

Equipment or materials falling from Containers shall be provided for storing and carrying bolts, rivets and other overhead. fasteners. These containers shall be secured against accidental displacement.

Impact wrenches shall be provided with locking devices to retain the sockets.When bolts, rivets, or drift pins are being knocked out a means shall be providedto prevent them from falling.

Steel Erection - part 2 JOB HAZARD ANALYSIS


Steel Erection REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURESteel erection. Collapse of structure during erection. During placement of solid web structural members the load shall not released

from the hoisting line until the member is secured with not less than 2 wrenchtight bolts, or the equivalent at each connection.Upon erection structural steel members shall be immediately braced to resist horizontal forces such as wind.At no time shall there be more than 2 floors or 24 vertical feet of unfinished boltingor welding above the uppermost permanently secured floor.No open web joist shall be placed on any structural steel framework until theframework is safely bolted or welded.Loads shall not be placed on unsecured open web joist.

Falls from temporary floors. Temporary flooring shall be secured to prevent accidental displacement.A safety line or 1/2" wire rope or equivalent shall be installed approx. 42" higharound the periphery of all temporary floors during structural steel assembly. Thisline shall be flagged for visibility, and left in place until replaced by standard guardrails.

Victory Auto Cutting - part 1 JOB HAZARD ANALYSIS


Victory (Monkey) Auto Cutting REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE1 Obtain Job Work Order. None None2 Inform lift driver of what materials are needed and None None

ensure delivery to work area.3 Perform daily inspection, with checklist, on machine. None None4 Clean area and machine of debris and discarded Tripping, eye injury, sharp or abrasive material. Avoid objects on floor, proper lighting, wear ANSI Z87.1 eyewear, use

material. proper lifting techniques, follow Housekeeping Procedure.5 Prepare area for delivery of material with proper Lifting Use proper lifting techniques.

tables/stands and tighten legs to ensure loading.6 After material is delivered, move material on to Refer to Overhead Crane JHA. Refer to Overhead Crane JHA, Job Hazard Analysis (JHA).

work station tables/stand using overhead crane andfollowing overhead crane standard operatingprocedure.

7 Acquire two fire extinguishers. Lifting Use proper lifting techniques.8 Acquire a cylinder cart with oxygen and acetylene Falling, compressed gas cylinder rupture and Avoid objects in floor, ensure Compressed Gas Cylinder Procedure is

tanks, regulators and hoses. projectile. followed.9 Inspect cylinders regulator, hoses for pressure Respirable, explosion. Ensure Compressed Gas Cylinder Procedure is followed.

check and leaks.10 Attach machine to gas line. Respirable, hose whipping, bodily injury. Ensure Compressed Gas Cylinder Procedure is followed.11 Layout material and set up to cut. Lifting, sharp or abrasive material. Proper lifting techniques, donning of work gloves, JHA.12 Turn on Gas, use proper striker to start torch, properly Explosive, burn, fire arc flash, electrocution. Electrocution (check ground and cables, remove jewelry and lighter from

adjust type of flame needed to cut material. pockets) arc flash (wear welding protective lens), burns, don welding PPE,follow Housekeeping Procedure.

13 Start cut. Eye injury (conjunctivitis), arc flash, UV radiation, Wear welding protective lens, aprons, check proper distance,respirable, whipping and bodily injury. tighten all connections, ensure inspection of pressure hoses.

14 Adjust travel speed None None15 Make trial cut. Respiratory, arc flash and burns Don protective lens, wear welding PPE, respiratory protection, local exhaust.

Victory Auto Cutting - part 2 JOB HAZARD ANALYSIS


Victory (Monkey) Auto Cutting REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDURE16 Re-adjust cutting torch. Burn and arc flash. Don protective lens, wear welding PPE, respiratory protection, local exhaust.17 Start cutting process of material. Respiratory, arc flash, burns and conjunctivitis. Don protective lens, wear welding PPE, respiratory protection, local exhaust.18 Move gas lines as needed to prevent torch and Whipping hose and bodily injury. Keep machine under constant observation.

material from damaging hoses.19 After completion of one half of material sheet, shut None None

off machine relocate to other half.20 Hook up crane to remove excess material and prepare Refer to Overhead Crane JHA. Refer to Overhead Crane JHA.

to move off table/stands and follow overhead cranestandard operating procedure.

21 Remove machine and access line. Whipping hoses and bodily injury. Following JHA.22 Use crane to remove scrap metal off table and store Refer to Overhead Crane JHA. Refer to Overhead Crane JHA.

out of way, follow overhead crane standardoperating procedure.

23 Shut off gas cylinders after completion of job. Explosion, respirable, fire, projectiles, whipping Follow Compressed Gas Cylinder Procedure.hoses.

24 Bleed down gauges, line, machine. Explosion. Follow Compressed Gas Cylinder Procedure.25 Allow burning torch tip to cool down. Burns Provide necessary time for cooling to occur.26 Disconnect gas line, roll up properly, put in proper Whipping and explosion Follow Compressed Gas Cylinder Procedure.

storage place.27 Clean up extra material and acquire lift driver Tripping hazards, eye injury, sharp or abrasive Avoid objects on floor, wear ANSI Z87.1 eyewear, follow Housekeeping

assistance to return stock to store area. material, lifting. Procedure.28 Clean table/stands in designated areas. Lifting, respirable, dropping and eye injury. Proper lifting techniques, steel-toe shoes, eliminate any potential for

blowing slag airborne, wear ANSI Z87.1 eyewear.29 Start another job or depart area. Same as defined in all steps above. Same as defined in all steps above.

Welding JOB HAZARD ANALYSIS


Welding REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREWelding Fire Combustible materials shall be removed within 35 feet of hot work or covered with

fire blankets or shields.Combustible floors shall be wet down or covered.A fire watch shall be provided prior to, during, and for 30 minutes after weldinghas ceased.A sufficient number of adequate type fire extinguishers shall be provided.Opening in walls and floors within 30 feet shall be covered to prevent sparks from entering other areas.Welding hoses shall be inspected prior to use.

Burns Appropriate PPE shall be worn when performing welding operations (Weldinggoggles or shield, leather gloves, long sleeve shirt, cuffless long pants).

Rupture of cylinders. Valve caps shall be in place when cylinders are not in use.Cylinders shall be secured in an upright position and protected from damage at all times.

Flash burns to eyes. Nearby employees shall be protected from arc flashes by welding curtains or shields.Welders shall wear appropriate darkness lens in welding goggles or shields.

Hazardous vapors/fumes. Industrial Hygiene will periodically sample for hazardous and toxic concentrationsto determine if respirators shall be required.Local exhaust ventilation shall be provided when needed and when heating metalswhich may emit toxic fumes or vapors.Flammable preservative coatings shall be removed from the surface before heating of the metal begins.

Window Decontamination JOB HAZARD ANALYSIS


Decontamination of Windows in C-400 Receiving Booth REVISED:COMPANY/ORGANIZATION: PLANT/LOCATION: DEPARTMENT:


SEQUENCE OF BASIC JOB STEPS POTENTIAL JOB HAZARDS RECOMMENDED ACTION OR PROCEDUREDecontamination of windows using approved cleaning Hand injuries such as shock, cuts, lacerations, etc… Utilize Ground Fault Circuit Interrupters on all extension cords andsolution. power tools if used. Cracked or broken panes of glass will be

removed and replaced. Protective USG cotton or leather gloves overrubber gloves will be utilized to prevent cuts and skin contact with cleaning solution.

Contact with contaminants. PPE and work controls will be utilized in accordance with the USP.Personnel will review the Material Safety Data Sheet for Signs and Symptoms of over exposure to cleaning solution.

Spread of contamination dropped or spilled material. Have HEPA vac on site to vacuum up debris. Ensure work is doneover areas protected with poly. Ensure work is done under negativeair or with point source ventilation, utilize lock - down agent asdirected by the Project Manager.

Personnel falling or dropping material while working Utilize 100% fall protection to include full body harness and shockat elevated heights. absorbing lanyards. Fall protection training is mandatory prior to

work.Injuries occurring during the use of scissor lift Qualified operator, inspect and know limitations, verify and electrical (i.e. electrical shock, impact, overhead work, etc..). contacts are de-energized prior to commencing work. Verify all

personnel are aware of overhead work being performed.Manually lifting. Personnel shall lift with their legs keeping the back strait. Personnel

should request assistance for lifting awkward, bulky or difficult to handle material. If material is believed too heavy for personnel other lifting options will be taken.

job hazard analysis - safirst

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