jd 900f to lexion - headsight · 2017-12-06 · • qp0-ca12-31q (single point equipped heads) •...

Conversion Manual09040123a

JD 900FTOLEXION

HEADSIGHT.COM | 574.546.5022

i

Copyright Headsight, Inc. 2017

About Headsight

Headsight Contact InfoHeadsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: [email protected] Web: www.headsight.com

Technical AssistancePhone: 574-220-5511

About this Manual

How to use this manualThe instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems.

This icon designates information of which you should take note.

This icon indicates a special tool needed for a given task.

This icon designates an important instruction.

DisclaimersHeadsight®, Horizon®, Pinpoint®, Insight®, Foresight®, Feathersight® Truesense™ and Truesight® are trademarks of Headsight, Inc. All other trademarks are property of their respective owners.

SuggestionsIf you have any suggestions to improve this manual please call 574-546-5022 or email [email protected].

Headsight’s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753 and other patents pending.

ii

Table of ContentsAbout Headsight �� iAbout this Manual �� iInstallation �� 1

Header Type Identification �� 1DAM Headers �� 1Potentiometer Headers �� 1

Components �� 2Multilink and Valve Mounting �� 3

For Singlepoint equipped heads �� 3For Multi-point equipped heads �� 3

Interface Box Mounting�� 3Header Connection �� 4

For Multipoint equipped heads �� 4For Singlepoint equipped heads �� 4

Multilink Connection �� 5Reel Enable Connection �� 5Solenoid Connection �� 5

Calibration �� 6Insight Calibration �� 6

Initialize Insight �� 6Calibrate Insight �� 6Standard Calibration �� 6

Combine Calibration �� 7Calibration: 4/500 Series, 600F/FD Headers �� 7Calibration: 6/700 Series �� 8

Settings �� 9Insight Settings �� 9

Tilt Sensitivity �� 9Tilt Balance �� 9

Combine Settings ��104/500 Combines ��106/700 Series ��11

Operation ��12AHC Operation: All Combines��12

Overview ��13Insight® Navigation ��13

How to Navigate ��13Meaning of Status Light ��13Screen Contrast Adjustment ��13Resetting Insight® to Defaults ��14Updating Insight® Software with USB Drive ��14

Advanced Information ��15Theory of Operation ��15

iii

Basic Requirements ��15Adjusting Sensors ��16Reading Voltages ��17

Before You Start ��17On the Insight® Box : Sensor Voltages ��17On the Insight® Box : Output Voltages ��17

Reading Voltages: Combine ��1812V Power Test ��18Wiring and Diagrams ��19

Header Adapter Harness (-31Q shown, -31J similar) ��19Multilink ��20Header Adapter Schematic (-31J, Part 1) ��21Header Adapter Schematic (-31J, Part 2) ��22Header Adapter Schematic (-31Q, Part 1) ��23Header Adapter Schematic (-31Q Part 2) ��24Multilink Diagram (Part 1)��25Multilink Diagram (Part 2)��26Header Multilink Mechanical ��27

Diagnostics ��28Troubleshooting by Symptom ��28Troubleshooting by Insight® Error Codes ��33

Parts ��41STATEMENT OF LIMITED WARRANTY ��42

1

Installation

Installation

Before working under header always:

1. Perform all combine and header manufacturer safety precautions for servicing header.

2. Insert stop to prevent movement of header.

3. Turn off combine and remove key from ignition.

4. Set combine parking brake.

5. Disconnect all drive shafts from the header.

Header Type Identification

There are 2 different types of AHC used on these combines. This system ONLY works for heads equipped with potentiometer height and lateral tilt sensors. If your head has the DAM box, you MUST upgrade the header to potentiometer first. Contact Headsight.

DAM Headers• Has a 16 pin combine connection• Has the rectangular green “box” mounted on the

right end of the sensing cross rod

Potentiometer Headers• Has the 31 pin plug combine connection

• -31J shown• Has a horizontal linkage and pot connected to the

right end of the sensing cross rod• Any head already converted to single point

• -31Q

2

Installation

Components

1. Multilink• CA500MLHYD• Required to allow connection to the combine

2. Hydraulics, Dual Valve Assm. kit• HT9002• Required to control the hydraulic functions on the

header to the combine. See valve-specific manual. • Also Includes the Reel Flow fittings

3. Insight• INSIGHT• Converts the AHC system on the header to the

Lexion combine.

4. Header Adapter Harness• QP0-CA12-31Q (single point equipped heads)• QP0-CA12-31J (Multi point equipped heads)• This harness is installed on the Header, between

the Insight, Lexion multilink, valve assm, and the JD header connection. For connector details, see “Wiring” in the Appendix

3

Installation

Make sure the cable routing is done so no wiring can bind or pinch. Tie up all loose cabling. Properly installed wiring is the most critical aspect of a trouble-free installation. For harness details, see Wiring.

Multilink and Valve Mounting

1. Mount the Headsight provided Lexion Multilink assembly on the header. • Shown with combine connected• Photo shows one suggested mounting position

2. Install the Reel Flow couplings into the Multilink (500-700 series only)

3. See the Specific Installation Guide for the Lexion Dual Valve assembly for details on the next steps.

4. Mount the hydraulic valve assembly to the head.

5. Route the pressure and tank hoses from the valves to the multilink.

For Singlepoint equipped heads6. Disconnect the smaller hoses from the JD single point and connect them to the valve assembly as

shown in the Dual Valve Assembly

7. Disconnect the Reel Drive hoses from the JD single point and connect them to the Reel Flow couplers.

For Multi-point equipped heads8. You will need to manuafacture hoses from the OEM JD multipoint hose fittings to the Lexion valve &

multilink assemblies

Interface Box Mounting

9. Install Insight box at rear of header within reach of feederhouse electrical connection on combine and mark mounting hole locations.

10. Secure box to header. • Drill mounting holes using ¼” drill bit• Use provided button head bolts• Box must be within reach of the header electrical

connector

11. Connect the 24 pin connector on the adapter Header harness to the Insight box using an Allen wrench.

If Insight Box does not power up after completing full installation section, check that Y401 is connected to correct port on multilink, and see Advanced Info, 12V Power Test.

4

Installation

Header Connection

For Multipoint equipped heads1. Connect the Adpater plug to the existing header plug

For Singlepoint equipped heads2. Remove the C clip holding the OEM header electrical

connector in the JD single-point plate.

3. Remove the connector from the plate, and press fit the two loose connector bodies together. Secure with the HT2259 bracket and zip ties.

5

Installation

Multilink Connection

1. Connect Insight™ header harness to header side of multilink block.• The plug marked Y410 should connect to

receptacle VS1• The plug marked Y401 should connect to

receptacle VS2• Y424 (16 pin Round) is not used with the 900F

heads

2. Connect Y111 and Y112 (Lights) together.

3. Connect Y407 and Y408 (Valve Functions) together.

Reel Enable Connection

This step is only applicable to Multilink assemblies provided by Headsight®.

1. To Enable reel drive flow, connect the mating 1p Weatherpack connectors, Y517 & Y518.

Solenoid Connection

1. There are two sets of solenoid connections, Reel Lift & Reel F/A (shown). Follow the steps below to correctly attach them.• Connect Y411 to the Reel Lift Solenoid• Connect Y412 to the Reel Lower Solenoid• Connect Y413 to the Reel Fore Solenoid• Connect Y414 to the Reel Aft Solenoid• If any function acts in reverse, swap the connections

at the solenoids.

VS1

VS2

6

Calibration

Calibration

Insight Calibration

Initialize Insight

These steps must be performed the first time the Insight box is powered up and each time it is reset. They do not need to be redone each time the Insight box is calibrated.

Refer to “Insight Overview” for basic Insight operation information.

1. Connect all wiring to the Insight box and combine.

2. Start the combine.

3. Chose “English”, “Lexion”.

4. For ALL flex head conversions, choose Lexion 600/700 combine (even if you are running a 400 or 500 series.)

5. Choose the number of height sensors.• For JD 900F w/ Contour Master sensors, choose 3

Calibrate Insight

When you initialize Insight, you will be led directly to this calibration routine. If you wish to recalibrate at any other time – choose “>>Perform Calibration” on the Insight main menu.

Standard Calibration1. Park the combine on a level and smooth surface.

2. Follow on-screen instructions.• “Raise Header” - Press Enter

• Raise the head high enough that NO sensors touch the ground.• Voltages should typically be in the 3.0-4.5V range

• “Lower Header” - Press Enter• Lower the head ALL the way down onto the skids• Voltages should typically be in the 0.5-2.0V range• Each sensor must change at least 1.0V

7

Calibration

Combine Calibration

Before calibrating the combine, make sure the header type is chosen correctly. See Settings>>Header Type Settings.

Calibration: 4/500 Series, 600F/FD Headers

This section applies to ALL 400 and 500 combines when operating a Flex Head in Flex mode.

1. Start Combine.

2. Make sure that the Headsight Bypass harness is either not installed, or is disconnected from the header harness and has the Y402J jumper in place.

3. Adjust the CAC setting.

• Choose on the harvest display – Press OK• Choose “Header” – Press OK• Choose “Sensitivity CAC” – Press OK• Adjust setting as suggested for a flex platform in the Lexion Owner’s Manual. Increasing the setting

should weight height over tilt

4. Raise head almost up, and speed up motor.

5. Choose “Cutt. Height Limits” – Press OK.

6. Follow on-screen instructions. (If head drops too fast, see Combine Settings. • Raise header• Lower header

7. After calibration, the right bar graph (feeder position) should read “empty” to “full” as the head is moved full stroke.

8. After calibration, the left graph should read:• Nearly “empty” with the head all the way down hard• Nearly “full” as the cutterbar just leaves the ground

9. If the graphs operate as suggested, the header sensors are working properly and the calibration is good.

8

Calibration

Calibration: 6/700 Series

To insure a proper calibration, make sure your combine has the latest Lexion recommended software and the feeder to header latching mechanism is tight with minimal play. See Appendix for more information.

1. Start Combine.

2. Use the Scroll knob and ESC to navigate the menus as shown:

3. Get to the HHC “Learning End Stops”

• Choose on the main display – Press the Scroll knob to OK

• Choose – Press OK



4. The screen should read “Start learning procedure with “OK”.

5. Follow on-screen instructions.

6. You may also wish to calibrate other relevant items such as “Lateral Float End Stops” and “Reel End Stops”. See your Lexion Owners Manual.

7. Also adjust working position to about 50%.

8. After calibration, the right bar graph (feeder position) should read 0-100 as the head is moved full stroke.

9. After calibration, the left graph should read:• 0 with the head all the way down hard• 50 as the header frame begins to lift off the ground • 100 as the cutterbar just leaves the ground• 0-49 is the header lift pressure• 50-100 is the header AHC sensors

10. If the numbers on the graphs are close to this, the calibration is good.

OK ESC

9

Settings

Settings

Insight Settings

Tilt Sensitivity1. To change this setting go to >>Settings>>Tilt Sensitivity in the Insight™ box.

• Default setting is 50.

2. Adjust combine Tilt Sensitivity first (when available.)

3. If the head is to jumpy from side to side:• Decrease sensitivity

4. If you would like the head to be more responsive:• Increase sensitivity

5. Press Enter to save value

Tilt Balance1. To change this setting go to >>Settings>>Tilt Balance in the Insight™ box.

• Default setting is 100

2. Make certain ALL other possible causes of head running out of level are eliminated first:• Insight/sensors not calibrated on flat level surface• Combine not calibrated on same surface as Insight• Header float not equal across head. Cutterbar should move the same travel at both ends.

3. If the head will still not run level:• Increase value to tilt head to right. • Decrease value to tilt head to left. • Press Enter to save value

4. This setting must be reset to 100 every time before doing a combine header calibration.

10

Settings

Combine Settings

Properly setting the combine is essential to having responsive header control. You should become very familiar with these steps.

4/500 Combines1. Perform “Cutting Height Limits” calibration before attempting fine tuning.

2. Set CAC setting.• For On-Ground operation of a flex head, do not install the Pressure Bypass.

• Adjust the CAC to an appropriate setting exactly as if you were operating a Lexion header (see Lexion Owner’s Manual).

• Choose on the harvest display – Press OK.• Choose “Header” – Press OK.• Choose “Sensitivity CAC” – Press OK.

• Adjust setting as suggested for a flex platform in the Lexion Owner’s Manual. Increasing the setting should weight height over tilt

• Always redo “Cutting Height Limits” calibration after changing Sensitivity CAC. Insight must be in >>Setup >>Combine Cal Mode

4/500 High Speed Drop Rate

1. Use the high speed drop rate valve adjustment knob on the main valve block.• Turn OUT (counterclockwise) to slow down, IN (CW)

to speed up• If the speed is to fast – hunting will occur• If the speed is to slow – the system will not be

responsive enough

2. Common range is 8-10 seconds from header full up to full down in automatic mode.

11

Settings

6/700 Series

Set the high speed drop rate as high as you like without causing head “hunting”. If the head “hunts”, decrease the drop rate. You may need to set this before calibration if it is too fast.

1. Perform “Learning End Stops” calibration before attempting fine tuning.

2. Start Combine.

3. Use the Scroll knob and ESC to navigate the menus as shown:

4. Get to the HHC “Sensitivity CAC”.

• Choose on the main display – Press the Scroll knob to OK




5. All Settings have a range of -50 to +50.

6. “Cutting Height Adjustment” is actually height sensitivity. It should be adjusted just below the point the head will “hunt”.

7. Adjust the “Lateral leveling” to increase/decrease lateral response. It should be adjusted just below the point the head will “rock” side to side.

8. Set “fast manual raising” to 5-6 seconds Full down to full up.

9. Set “fast manual lowering” to 8-10 seconds full up to full down.

10. Set “Automatic drop rate” slow enough to eliminate “hunting”.

11. Suggesting starting values are shown in the picture. • Your values may vary• See your Lexion Owner’s manual for more information

12

Operation

Operation

AHC Operation: All Combines

Operate the Headsight system exactly like you would use a Lexion system. Further details may be found in the combine operator’s manual.

1. Engage header and separator clutch (700 shown, 400-500 similar)

2. Choose desired cutting height setpoints.• Lower the head to the desired cutting height

• Must be within the sensor travel range• Press and hold the “Left Side” button until the caret

resets to point to the top of the dark bar in the Left graph (Active Header Height)

• Tap button once and redo above to set 2nd position.

• The “greyed” caret is selected• To set a higher “feeder position”, press and hold the

“Right Side” button until the caret resets to point to the top of the dark bar in the Right graph (feeder Position)

• Tap button once and redo above to set 2nd position.

3. Press left side of header raise/lower button to enter active HHC. Press again to switch to 2nd setting.• The Left Side button (arrows to dot) is Active Header

Height (AHC). It should be used for all heads with height sensors on the head

• The Right Side button (arrows to lines) is “Feeder Position” (Return to Cut or RTC.) It should be used only for heads with NO height sensors, or to raise the head to a preset height for turning, etc.

13

Overview

Overview

Insight® Navigation

How to NavigateWhen in a menu (selection arrow appears to left side)

• Enter: chooses the selected menu choice• Esc: backs up one menu level• Up: moves up within the menu choices displayed • Down: moves down within the menu choices displayed

When in a screen which allows setting of parameters• Enter: backs up to last menu level AFTER saving• Esc: backs up to last menu level without saving• Up: increases the value• Down: decreases the value

Meaning of Status LightSolid Green:

• System is operating• No errors detected

Solid Red:• System is NOT operating• No height or tilt signals are sent to combine• You have changed settings which require calibration of Insight, are currently in a menu which will

force a calibration if you make any changes, or are in calibration mode

Solid Green with Flashing red:• System is operating• An error has been detected• Repair problem then clear errors

Flashing Red:• System is operating• A sensor has been ignored• See note in Troubleshooting by Error - ER16• Repair system - Recalibrate Insight

Screen Contrast AdjustmentTo increase contrast:

• Press and hold Esc +• Press Up to increase contrast (while holding Esc)

To decrease contrast:• Press and hold Esc +• Press Down to decrease contrast (while holding Esc)

14

Overview

Resetting Insight® to DefaultsTo reset all settings hold + for 5 seconds:

• Press and hold ESC then• Press and hold Enter while holding ESC• Hold both for 5 seconds

Updating Insight® Software with USB Drive

Updating software may cause the Foresight option to be disabled. If you have purchased Foresight, contact Headsight before updating software.

1. You will need:• USB drive• Means of loading USB Stick (computer with USB)

2. Load USB drive with new software files• Place insightf.hex in the root directory of USB drive (ex. E:\insightf.hex) • Do not change file names

3. If you do not have the new files you may• Download updated software from www.headsight.com • Order pre-loaded USB drive from Headsight, Inc.

4. Remove cap from USB on front of Insight controller

5. Insert USB drive card into USB slot on front of Insight

6. Power Insight• Turn on key switch

7. Wait for software to download• Yellow light will blink while download is in progress• Green light will turn on solid when download is complete

8. Verify update is successful• Go to >>About Insight>>Software Version and read software version number

9. Remove USB drive

10. Install cap on USB on front of Insight controller

11. Remove power from Insight• Turn off key

15

Advanced Info

Advanced Information

Theory of Operation

A review of the following points will help the service technician to understand the complete system which will help when diagnosing specific problems.

1. Each sensor returns a variable voltage depending on its height.• High height = high voltage (approximately 4 volts)• Low height = low voltage (approximately 1 volt)

2. Each sensor has 3 wires:• 5V power• Ground• Signal returned to the combine

• Varies between approximately 1.0 and 4.0 volts

3. The voltages the combine sees are exactly like what it would see with an OEM system. All existing combine controls and settings may be used.

Basic Requirements

If any sensor does not meet the requirements below you must correct it (to meet the requirements) and then recalibrate. See the header manual for sensor adjustment instructions. Each sensor must meet basic requirements for the combine to accept the calibration.

1. Signal must always be between .3 and 4.7 volts.

2. Signal must change more than 1.0 volts from raised to lowered position for each sensor.

16

Advanced Info

Adjusting Sensors

If any sensor on the head exceeds the allowable voltage range (0.3-4.7V) the sensor will need to be mechanically adjusted.

1. Height Sensor: • Adjust the linkage shown

• On right end of header• Set sensor voltage to 1.0V with head fully on ground• Make sure the sensor does not exceed 4.5V when

head is raised

2. CM Sensors: • Adjust the linkages shown• Set sensor voltage to 1.0V with head fully on ground• Make sure the sensor does not exceed 4.5V when

head is raised

Right side

Left side

17

Advanced Info

Reading Voltages

Before You Start

The Insight box can display both the input voltages it receives from each sensor and the output voltages it is sending to the combine.

Sensor voltage = Insight box input voltage Insight box output voltage = Combine sensor input

On the Insight® Box : Sensor Voltages1. From main menu, go to >>Diagnostics>>Disp Sensor

Voltages.• This shows real-time voltage coming from each sensor

2. For more information about sensor history and status see >>Diagnostics>>Detailed Diagnostics>>(parameter of interest.)

• Sensor = signal from sensor in volts• Max = the maximum voltage sent to Insight box from

sensor since last calibrated• Min = the minimum voltage sent to Insight box from sensor since last calibrated• Enabled = is this sensor enabled to control height? Yes or No• SetH = the “header raised” voltage set-point recorded during calibration• SetL = the “header lowered” voltage set-point recorded during calibration• Reversed = is the polarity of this sensor reversed? Yes or No

On the Insight® Box : Output Voltages3. From main menu, go to >> Diagnostics>>Detailed

Diagnostics>> (parameter of Interest). • This shows voltage being sent to the combine

4. Left or Right Height Out = X.XVolts:• 1V with head fully lowered• 4V with head raised

Insight box scales voltages received to what combine needs to function

Sensor Voltages

L LC CTR RC R0.0 0.0 0.0 0.0 0.0

Left Sens =0.00VMax=0.00V SetH=5.00VMin=0.00V SetL=0.00VEnabled=N Reversed=N

Pressure/aux Sensor Left Height OUTPUT Pressure Height OUT Right Height OUTPUT

Left Height OUTPUT

=2.0V

18

Advanced Info

Reading Voltages: Combine

1. You must have a Service Tool plugged into the Diagnostic ports to read voltages on a Lexion combine

2. To determine if the sensor voltages are getting to the combine, watch the Left bar graph on the display while raising and lowering the header. See the appropriate “Combine Settings” section for details.

12V Power Test

Complete the tests below to determine if you need to do the update. (Update should be very rare.)

1. Turn on engine. Make sure the Roading switch is in field mode.• If the Insight box turns on• You do not need to install the power wire • Go to next section

• If the Insight box does not turn on• Make sure that Y401 on the adapter harness is

plugged into VS2. There should be 12V on the red wire in Y401 (pin 6)

• If not, then continue with step 2

2. Disconnect the Combine Multilink and use a voltmeter to measure pin 9 of the B housing on the Combine Multilink.• There is no 12V on pin B9

• Find and repair 12V supply problem on combine (most likely issue!)

• There is 12V on pin B9• Repair wire in the header multilink.

19

Advanced Info

Wiring and Diagrams

Header Adapter Harness (-31Q shown, -31J similar)

Y401

Y410

Y408 Y112

Y424

Y150

HT9223 DP

Y101

Y202

Y414Y413

Y412Y411

Y248

Connector Description Connects toY202 31 pin Deutsch Header Connector – Header Single-PointY112 4 pin WP Multilink: Y111 Lights Y424 16 pin Amp CPC Adapter Feeder HarnessY101 24 pin DT Insight™ Control boxY150 12 pin DT Diode Module (HT9223 DP)Y408 12 pin DT Multilink: Y407 Valve FunctionsY401 7 pin C016 (AHC) Multilink: VS2Y410 7 pin CO16 (REEL) Multilink: VS1

Y411/2 2 pin DT set Reel Lift SolenoidsY413/4 2 pin DT set Reel F/A Solenoids

20

Advanced Info

Multilink

Y407

Y517 Y518 Y111

VS1

VS3VS2

Connector Description Connects toVS1 Reel Sensors Y410 (If equipped)VS2 AHHC Y401VS3 AutoPilot Y409 (If equipped)Y111 Lights Y112Y517 Reel Drive Y518Y518 Reel Drive Y517Y407 Valve Functions Y408

21

Advanced Info

Header Adapter Schematic (-31J, Part 1)

001 SIG

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L GN

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045 RIG

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P15STUBBLE LTS

P14RT HZD LT

P13LEFT HZD LT

P12CHASSIS GND

P31DECK PLATE

P30REEL HGT

P08REEL SPEED

P0412V POWER

P20SENSOR V+

P10SENSOR GND

P09RIGHT HGT

P03CENTER HGT

P07LEFT HGTN

OTE

S:

QP

0-CA

12-31J4

22

Advanced Info

Header Adapter Schematic (-31J, Part 2)Y

408

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23

Advanced Info

Header Adapter Schematic (-31Q, Part 1)

001 SIG

NA

L GN

D B

LK

041 LEFT H

GT TA

N

045 RIG

HT H

GT TA

N

012 12V P

OW

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RE

D

050 SE

NS

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SS

SIG

P19

AU

X IN

PU

T

P2

HG

T SN

S V

+

P3

HG

T SN

S G

ND

P9

RIG

HT S

EN

SO

R

P14

RT C

SE

NS

OR

P7

CE

NTE

R S

EN

SO

R

P13

L C S

EN

SO

R

P7

LEFT S

EN

SO

R

Y401

MU

LTI - VS

2P01

GR

OU

ND

P03

LEFT H

GT

P04

RIG

HT H

GT

P06

12V P

OW

ER

Y410

MU

LTI - VS

1P02

RE

EL S

PE

ED

P03

RE

EL V

ER

T

P04

DE

CK

PLA

TE

032 RIG

HT H

AZA

RD

Dk G

RN

033 STU

BB

LE LTS

BR

N

031 LEFT H

AZA

RD

YE

L

022 CH

AS

SIS

GN

D B

LK

098 RE

EL S

PE

ED

GR

Y

113 RE

EL F/A

YE

L

112 RE

EL H

GT Y

EL

Y112

LIGH

TSA

GR

OU

ND

BLE

FT HZD

LT

CR

IGH

T HZD

LT

DS

TUB

BLE

LTS

PG

4P

OW

ER

PG

4P

OW

ER

PG

4G

RO

UN

D

084 CE

NTE

R S

EN

SO

R W

HT

Y202

COMBINE

P15STUBBLE LTS

P14RT HZD LT

P13LEFT HZD LT

P12CHASSIS GND

P31DECK PLATE

P30REEL HGT

P08REEL SPEED

P0412V POWER

P20SENSOR V+

P10SENSOR GND

P09RIGHT HGT

P25RT C HGT

P03CENTER HGT

P07LEFT HGT

086 RT C

SE

NS

OR

WH

T

082 L C S

EN

SO

R W

HT

PG

4C

HA

SS

IS G

RO

UN

D

NO

TES

:

QP

0-CA

12-31Q4

24

Advanced Info

Header Adapter Schematic (-31Q Part 2)

091

FLE

X P

RE

SS

UR

E G

RY

145

FLE

X -

B

RN

079

FLE

X S

ELE

CT

OR

G

001

SIG

NA

L G

ND

BLK

Y42

4FL

EX

CO

NTR

OL

P01

FLE

X P

RE

SS

UR

E

P02

FLE

X S

ELE

CT

P03

FLE

X +

P04

FLE

X -

P05

GR

OU

ND

P06

PO

WE

R

P10

GR

OU

ND

P12

DR

AP

ER

+

P13

DR

AP

ER

-

P16

SH

AFT

SP

EE

D

144

FLE

X +

TA

N

PG

3G

RO

UN

D01

2 12

V P

OW

ER

RE

DP

G3

PO

WE

R

Y 2 0 2

C O M B I N E

P29 SHAFT SPEED

P27 DRAPER -

P26 DRAPER +

P19 FLEX SELECT

P05 FLEX PRESSURE

P21 REEL SELECT

078

RE

EL

SE

LEC

T P

UR

Y15

0D

IOD

E P

AC

KP

1S

IGN

AL

P4

RE

EL

+

P2

VA

LVE

+

P6

RE

EL

-

P9

VA

LVE

-

P5

RE

EL

SE

LEC

T

P7

FLE

X -

P3

FLE

X +

DIO

DE

PA

CK

, RE

FER

EN

CE

ON

LY

145

FLE

X -

B

RN

144

FLE

X +

TA

N

131

DR

AP

ER

- B

RN

130

DR

AP

ER

+ W

HT

124

BE

LT S

PE

ED

GR

Y

022

CH

AS

SIS

GN

D B

LKP

G3

CH

AS

SIS

GR

OU

ND

Y40

8V

ALV

E F

UN

CT. P12

GR

OU

ND

P09

RE

EL

FOR

E

P10

RE

EL

AFT

P01

GR

OU

ND

P07

RE

EL

UP

P08

RE

EL

DO

WN

P02

MA

STE

R

Y41

1R

EE

L R

AIS

E2

SO

L +

1G

RO

UN

D

Y41

2R

EE

L LO

WE

R2

SO

L +

1G

RO

UN

D

Y41

3R

EE

L FO

RE

2S

OL

+

1G

RO

UN

D

Y41

4R

EE

L A

FT2

SO

L +

1G

RO

UN

D

142

RE

EL

FOR

E O

RG

143

RE

EL

AFT

Dk

BLU

021

CH

AS

SIS

GN

D B

LK

12" B

LK 1

8g

12" B

LK 1

8g

021

CH

AS

SIS

GN

D B

LK

141

RE

EL

LOW

ER

BR

N

140

RE

EL

RA

ISE

WH

T

739

M S

OL

+ D

k G

RN

12"

18g

320

RE

EL

+ L

t BLU

322

RE

EL

- Lt

GR

N

Y14

9H

T922

3-D

P10

P03

P02

P01

P04

P05

P06

P09

P08

P07

P11

P12

D6

D1

D2

D3

D4

D5

D7

D8

NO

TES

:

QP

0-C

A12

-31Q

4

25

Advanced Info

Multilink Diagram (Part 1)

031 LEFT H

ZD LT Y

EL 12" 18g

032 RIG

HT H

ZD LT D

k GR

N 12" 18g

022 CH

AS

SIS

GN

D B

LK 12" 18g

033 STU

BB

LE LTS

BR

N 12" 18g

Y518

12V R

EE

LA

12V P

OW

ER

VS

2H

HC

P1

GR

OU

ND

P2

HH

C +5V

P3

LEFT S

NR

P4

RIG

HT S

NR

P6

12V P

OW

ER

XA

ML, A

HO

US

INGP02

GR

OU

ND

P03

LEFT H

ZD LT

P06

RT H

ZD LT

P04

MA

RK

ER

LTS

P01

GR

OU

ND

P07

RE

EL U

P

P08

RE

EL D

OW

N

P09

RE

EL FO

RE

P10

RE

EL A

FT

P13

GR

OU

ND

XC

ML, C

HO

US

INGP12

GR

OU

ND

P01

HH

C S

NR

+5V

P02

HH

C LE

FT SN

R

P03

HH

C R

T SN

R

P04

DE

CK

PLA

TE

P05

RE

EL E

NA

BLE

P08

AP

SN

R +5V

P09

AP

SN

R G

ND

P10

AP

LEFT

P11

AP

RIG

HT

Y517

RE

EL E

NA

BLE

AR

EE

L EN

AB

LE

Y111

LIGH

TSA

GR

OU

ND

BLE

FT HZD

LT

CR

T HZD

LT

DS

TUB

BLE

LTS

VS

3A

UTO

PILO

TP

1A

P +5V

P2

AP

GN

D

P3

LEFT S

NR

P4

RIG

HT S

NR

041 LEFT H

GT TA

N 6" 18g

045 RIG

HT H

GT TA

N 6" 18g

050 SE

NS

OR

PW

R P

INK

6" 18g

750 SE

NS

OR

PW

R P

INK

6" 18g

700 SE

NS

OR

GN

D Lt B

LU 6" 18g

781 CR

OP

1 L WH

T 6" 18g [LEFT S

NR

]

782 CR

OP

2 R W

HT 6" 18g [R

IGH

T SN

R]

138 RE

EL E

NA

BLE

PU

R 12" 18g

014 12V P

OW

ER

RE

D 8" 18g

001 SIG

NA

L GN

D B

LK 6" 18g

014 12V P

OW

ER

RE

D 12" 18g

M2

XB

ML, B

HO

US

INGP03

TAB

LE FO

RE

P04

TAB

LE A

FT

P05

UN

FOLD

P06

FOLD

P07

MA

STE

R

P09

12V P

OW

ER

P10

RE

EL S

PE

ED

P11

RE

EL V

ER

T.

Pg5

12V P

OW

ER

Pg5

SIG

NA

L GN

D

NO

TES

:

CA

500MLH

YD

6

26

Advanced Info

Multilink Diagram (Part 2)

VS

1A

UX

SN

RS

P1

GR

OU

ND

P2

RE

EL

SP

EE

D

P3

RE

EL

HG

T

P4

DE

CK

PLA

TE

P6

12V

PO

WE

R

XA

ML,

A H

OU

SIN

GP

02G

RO

UN

D

P03

LEFT

HZD

LT

P06

RT

HZD

LT

P04

MA

RK

ER

LTS

P01

GR

OU

ND

P07

RE

EL

UP

P08

RE

EL

DO

WN

P09

RE

EL

FOR

E

P10

RE

EL

AFT

P13

GR

OU

ND

XC

ML,

C H

OU

SIN

GP

12G

RO

UN

D

P01

HH

C S

NR

+5V

P02

HH

C L

EFT

SN

R

P03

HH

C R

T S

NR

P04

DE

CK

PLA

TE

P05

RE

EL

EN

AB

LE

P08

AP

SN

R +

5V

P09

AP

SN

R G

ND

P10

AP

LE

FT

P11

AP

RIG

HT

Y40

7V

ALV

E F

UN

CT.

P01

GR

OU

ND

P07

RE

EL

RA

ISE

P08

RE

EL

LOW

ER

P09

RE

EL

FOR

E

P10

RE

EL

AFT

P12

GR

OU

ND

P03

TAB

LE F

OR

E

P04

TAB

LE A

FT

P05

UN

FOLD

P06

FOLD

P02

MA

STE

R

098

RE

EL

SP

D G

RY

6" 1

8g

112

RE

EL

HG

T Y

EL

6" 1

8g

111

DE

CK

PLA

TE Y

EL/

bk 6

" 18g

142

RE

EL

FOR

E O

RG

12"

18g

143

RE

EL

AFT

Dk

BLU

12"

18g

021

CH

AS

SIS

GN

D B

LK 1

2" 1

6g

140

RE

EL

RA

ISE

WH

T 1

2" 1

8g

141

RE

EL

LOW

ER

BR

N 1

2" 1

8g

021

CH

AS

SIS

GN

D B

LK 1

2" 1

6g

M2

XB

ML,

B H

OU

SIN

GP

03TA

BLE

FO

RE

P04

TAB

LE A

FT

P05

UN

FOLD

P06

FOLD

P07

MA

STE

R

P09

12V

PO

WE

R

P10

RE

EL

SP

EE

D

P11

RE

EL

VE

RT.

158

UN

FOLD

WH

T/br

n 1

4" 1

8g

159

FOLD

BR

N/w

t 14

" 18g

136

SW

AP

1 O

RG

/bk

14"

18g

137

SW

AP

2 D

k B

LU/b

k 1

4" 1

8g

739

M S

OL

+ D

k G

RN

14"

18g

014

12V

PO

WE

R R

ED

6" 1

8gP

g412

V P

OW

ER

Pg4

SIG

NA

L G

ND

001

SIG

NA

L G

ND

BLK

6" 1

8g

NO

TES

:

CA

500M

LHY

D6

27

Diagnostics

Header Multilink Mechanical

ID LA

BE

LO

WN

ER

HE

AD

SIG

HT, IN

CITE

MS

EE

SH

EE

T PA

RT N

UM

BE

RR

EV

ISIO

NS

EE

SH

EE

T RE

V. #

DA

TEB

UILD

DA

TEM

FGS

UP

PLIE

R N

AM

E

2TX

L WIR

E IN

SU

LATIO

N M

AY

NO

T EX

CE

ED

0.078" (2MM

) DIA

.

1LA

BE

L EA

CH

CO

NN

EC

TOR

WITH

PA

RT ID

AN

D N

AM

E

CO

MP

ON

EN

T DA

TAITE

MP

AR

T IDQ

TYD

ES

CR

IPTIO

NM

FGM

FG P

NTE

RM

INA

L PN

AC

CE

SS

OR

Y P

NA

CC

ES

SO

RY

PN

1M

11

MA

IN FR

AM

E- 500+

CLA

AS

697 989 0

2M

21

ELE

CTR

ICA

L HO

US

ING

CLA

AS

668 802 0

3X

A-C

3C

ON

TAC

T HO

US

ING

CLA

AS

214 185 0

4M

41

DU

ST C

AP

(NO

T SH

OW

N)

CLA

AS

683 725 0

5M

51

DR

AW

BO

LTC

LAA

S683 722 1

6M

61

M12 N

UT

McM

AS

TER

90591A181

7M

72

PLA

STIC

PLU

GS

, LAR

GE

CLA

AS

213 607 0

8M

85

CA

P S

CR

EW

S, M

5x40, SO

CK

ET

McM

AS

TER

91290A258

9M

92

QR

HY

D. C

OU

PLIN

GC

LAA

S668 810 0

1011M

136

SC

RE

W, #4x

12 " + FLAT, TY

PE

BM

cMA

STE

R90055A

111

1213

FRO

NT FA

CE

VIE

W

RE

AR

FAC

E V

IEW

813

RE

AR

VIE

W

5 6

4

13 7

2

12 9

11 10

11 10

FRO

NT V

IEW

83 1

12 9

24

13 7

5 6

XB

XC

XA

XC

XB

XA

STD

VIE

W S

HO

WN

.P

LUG

IS R

OTA

TED

INH

OU

SIN

G

VS

2

RE

AR

FAC

E V

IEW

WITH

RE

AR

CA

PV

S2

LIGH

TSW

IRE

S

VS

3

VS

3

VS

1

SO

LEN

OID

WIR

ES

TAN

KP

RE

SS

UR

E

VS

1

M1

M2

M8 (x5)

M7 (x2)

M9 (x2)

XA

-C (x3)

M6

M5

M13 (x6)

LAB

EL C

ON

NE

CTO

R V

S2-H

HC

LAB

EL C

ON

NE

CTO

R V

S3-A

P

LAB

EL C

ON

NE

CTO

R V

S1

NO

TES

:

CA

500MLH

YD

6

4C

HA

NG

ED

SO

L. PLU

G TO

DTC

H2-14

JHK

5A

DD

ED

Y407 V

ALV

E FU

NC

T.3-16

JHK

6A

DD

ED

12V, G

ND

TO V

S1

4-17JH

K

28

Diagnostics

Diagnostics

Troubleshooting by Symptom

Nearly every problem with the header control system on CIH combines may be resolved by one of the following simple steps:

• Make sure each sensor meets basic requirements discussed in Advanced Info section• Properly calibrate Insight box• Properly calibrate combine• Enable appropriate HHC functions• Properly set combine electronics and/or hydraulics

Symptom Problem SolutionHeader is too jumpy or responds too slowly

Calibration not properly completed

Recalibrate Insight box and combine

Combine improperly set See Combine Settings Section

4/500 Decrease Fast Drop 6/700 Reduce Auto Drop rateAdjust sensitivity

Pressure Bypass installed when not needed.

See Installation/Pressure Bypass Harness

Combine Header Cal Fails

(Cutting Height Limits) or(Learning End stops)

Header not properly connected Verify that Insight harness is attached to VS2, and Insight box has power.

Insight not Setup & Calibrated or has Errors

Do initial Setup and Calibration

Repair error, clear error codes Cycle keyRecalibrate Insight

Insight Outputs are not correct

>>Diagnostics>>Detailed Diagnostics>>Left/Right Height Output

0.8-1.2V head fully lowered 3.8-4.2V sensors off ground

Recalibrate Insight on flat surface.

Reset Insight: See Insight Overview for details

Insight defective

Combine computer needs to be reset (4/500 Series only)

Disconnect header Multilink with key on, motor running.

Turn off key/motor.Reconnect Header

Turn on key, start engine.

29

Diagnostics

Symptom Problem SolutionCannot operate head low enough Calibration not properly

completedPerform Insight and Combine calibration on flat level surface

Contact Headsight regarding optional products Foresight and/or Feathersight

Cannot operate head high enough

Calibration not properly completed

Perform Insight and Combine calibration on flat level surface

Install extensions on corn sensors

Header works upward, then dives to ground (4/500 Series only)

Slow Lower non-functional Test combine manual slow lower mode.

Turn OFF Thresher & HeaderTest slow raise/lower modes.Head should raise and lower slowly. If not, repair OEM header lift valve assm.

Header dives to ground and recovers entering crop

Lower Rate set too high See Combine Specific Settings

6/700 Series: To much play in feeder to header coupling

(Due to a quirk in early combine SW, calibration does not work correctly with too much play)

Combine SN’s starting with C67, C68, or C69Update combine to VBM 3.6.3 or above.

All others:Block front of feeder so feeder cannot continue down after Header frame touches the ground.

30

Diagnostics

Symptom Problem SolutionNo Automatic operation Wiring not connected, or

calibration not completed.See Installation/ Calibration/ Settings sections of manual

Header control not enabled See Operation section

Insight box settings or calibrations incorrect

Verify that the proper combine and header type have been selected. Redo “Perform Calibration” on Insight box

Power supply from combine less than 10V to Insight

Roading switch on, Turn to field mode. Test pin B9 at the combine Multilink for 12V.

Insight box needs to be reset See Insight Overview for detailsInsight box/wiring failure >>Diagnostics>>Detailed

Diagnostics>>Left/Right Height Output0.8-1.2V head fully lowered3.8-4.2V sensors off ground

Combine Problem Contact your Lexion Service Center.

Height works but not Tilt Increase Tilt Sensitivity. >>Setup>>Tilt SensitivityIncrease Tilt sensitivityPress Check

Rare combine problem Call Headsight to increase Max Combine Tilt.

Head rocks back and forth Tilt Sensitivity too high Adjust sensitivity in combine

On Insight: >>Setup>>Tilt Sensitivity

Decrease Tilt sensitivityPress Check

Insight/Combine not calibrated properly(Do Cal on flat surface)

See Installation/ Calibration/ Settings sections of manual

Header tips wrong way(Once head is moved off level, it continues all the way in either direction)

Left and Right sensors reversed Adapter Harness MiswiredContact Headsight

31

Diagnostics

Symptom Problem SolutionHead tips all the way one direction

Sensor or wiring fault on head(Error on Insight)

Correct fault on head. Contact JD Service

Poor connection Check harness and connectors for cut/torn wire, loose, or “pushed back” terminals

Insight Miscalibration or Fault See Diagnostics>>Detailed Diagnostics>>Left (Right) Height Output. Output Voltages should read about the same with head level. If not, recalibrate

Adapter Harness fault Contact Lexion Service to read voltages in combine. Voltages should read the same as above. If not, trace wiring from Insight through Multilink

Header runs slightly out of level Insight or Combine not calibrated correctly

Perform Insight Cal and combine Header Cal. on flat surface

Header not adjusted correctly Make sure the frame to cutterbar adjustment is the same across the width of the head

Lower and tilt head until cutterbar skids just touch on a flat surface.Make sure frame is level to ground within 1” from left to right. Readjust head if necessary.

All the above fails to correct problem:

>>Settings>>Tilt BalanceAdjust balance to level Head (must be reset to 100 before calibrating combine)

Display dim, blank, or hard to read

Screen contrast improperly adjusted

See Insight Settings

Weak power supply to Insight™ box

See 12V Power Test

Short in sensors powered by Insight box

Reversed polarity to hall-effect sensors may cause this symptom Individually disconnect sensors to isolate problem – screen will regain contrast when faulty sensor is disconnected. Correct short in wiring. Insight will need reset after correction of wiring short

Control box failure Contact Headsight

32

Diagnostics

Symptom Problem SolutionReel does not Raise or Lower Wiring not connected properly

Hydraulic problem on head

Verify Y407 & Y408 are connected

Verify Y411 & Y412 are connected to the correct solenoids

Check hoses for correct connection pattern

Contact JD serviceReel does not move F/A Wiring not connected properly

Hydraulic problem on head

Verify Y407 & Y408 are connected

Verify Y411 & Y412 are connected to the correct solenoids

Check hoses for correct connection pattern

Contact JD serviceReel does not rotate Reel drive wiring loop not

connected

Hoses not connected correctly

Connect Y517 to Y518 near back of Header Multilink See Installation, Reel Enable

Check hose connection.Reel runs too fast or slow Reel speed not set properly in

combineSet the reel speed manually in the Cebis. See the Lexion owners manual.

33

Diagnostics

Troubleshooting by Insight® Error Codes

Error Code Problem SolutionER11

Left sensor signal less than 0.3VLeft sensor temporarily disconnected.

Wiring open

Sensor failure

Repair wiring or bad connectorCalibrate Insight BoxCalibrate Combine

Check sensor harness for pinched/broken wiring

See sensor test instructionsER12

Left sensor signal greater than 4.7V

Wiring problem

Sensor failure

Ground wire to sensor is openSignal short to powerCalibrate Insight BoxCalibrate Combine


Left sensor swing less than 0.6VLeft sensor mechanical range is restricted

Sensor failure

Verify sensor is not obstructed in swingVerify sensor can collapse fully with header loweredAdjust down stop to allow greater range


Left sensor expected but not detected

Left sensor not properly connected

Not enough swing during cal

Incorrect number of sensors selected in setup

Sensor failure

Control box /wiring failure

Verify harness is connected to sensor 1Verify harness is connected properly to control box harnessVerify that signal wire (Pin B white wire of sensor cable) is connected to PIN7 of connector Y101 (Insight box)

Make sure sensor meets requirements in - Advanced Information - Basic Requirements section of this manual

Go to >>Initial Setup>>Number Sensors and choose the correct number of sensors

See sensor troubleshooting instructions

Contact Headsight

34

Diagnostics


Left sensor detected but not expected


Harness wiring error


Go to >>Setup>>System Select and choose the correct number of sensors

Verify that no wires contact PIN7 of connector Y101

Contact HeadsightER21

Left Center sensor signal less than 0.3V

Left Center sensor temporarily disconnected.

Wiring open

Sensor failure




Left Center sensor signal greater than 4.7V

Wiring problem

Sensor failure



Left Center sensor swing less than 0.6V

Left Center sensor mechanical range is restricted

Sensor failure


See sensor test instructions

35

Diagnostics


Left Center sensor expected but not detected

Left Center sensor not properly connected



Sensor failure


Verify harness is connected to left center sensorVerify harness is connected properly to control box harnessVerify that signal wire (Pin B white wire of sensor cable) is connected to PIN13 of connector Y101 (Insight box)




Contact Headsight

ER27Left Center sensor detected but

not expected







Center sensor signal less than 0.3V

Center sensor temporarily disconnected.

Wiring open

Sensor failure




Center sensor signal greater than 4.7V

Wiring problem

Sensor failure



36

Diagnostics


Center sensor swing less than 0.6V

Center sensor mechanical range is restricted

Sensor failure



Center sensor expected but not detected

Center sensor not properly connected



Sensor failure


Verify harness is connected to center sensorVerify harness is connected properly to control box harnessVerify that signal wire (Pin B white wire of sensor cable) is connected to PIN8 of connector Y101 (Insight box)





Center sensor detected but not expected







Right Center sensor signal less than 0.3V

Right Center sensor temporarily disconnected.

Wiring open

Sensor failure




37

Diagnostics


Right Center sensor signal greater than 4.7V

Wiring problem

Sensor failure



Right Center sensor swing less than 0.6V

Right Center sensor mechanical range is restricted

Sensor failure



Right Center sensor expected but not detected

Right Center sensor not properly connected



Sensor failure


Verify harness is connected to right center sensor Verify harness is connected properly to control box harnessVerify that signal wire (Pin B white wire of sensor cable) is connected to PIN14 of connector Y101 (Insight box)




Contact Headsight

ER47Right Center sensor detected but

not expected






Contact Headsight

38

Diagnostics


Right sensor signal less than 0.3V

Left sensor temporarily disconnected.

Wiring open

Sensor failure




Right sensor signal greater than 4.7V

Wiring problem

Sensor failure



Right sensor swing less than 0.6V

Right sensor mechanical range is restricted

Sensor failure



Right sensor expected but not detected

Right sensor not properly connected



Sensor failure


Verify harness is connected to right sensor Verify harness is connected properly to control box harnessVerify that signal wire (Pin B white wire of sensor cable) is connected to PIN9 of connector Y101 (Insight box)




Contact Headsight

39

Diagnostics


Right sensor detected but not expected







Sensor 6 (aux sensor) signal less than 0.3V

Wiring open

Sensor failure



Sensor 6 (aux sensor) signal greater than 4.7V

Wiring problem

Sensor failure

Ground wire to sensor is open


Tilt Sensitivity greater than 4.0VWiring problem

Turn the Tilt sensitivity knob in the cab to Maximum CW. Read under >>Diagnostics>>Detailed Diag.>>Tilt Sens In, on the Insight boxReading between 4.0 and 4.5. Call Headsight for instructions

Reading > 4.5V, Combine problem- Check wiring on combine

40

Diagnostics

41

Parts

Parts

ITEM QTY. PART NUMBER DESCRIPTION1A AR QP0-CA12-31Q Header Adapter Harness,

Singlepoint1B AR QP0-CA12-31J Header Adapter Harness,

Multipoint2 1 INSIGHT AHC Interface

3 1 CA500MLHYD Multilink Assm.

4 1 HT9002 Dual valve kit

2

31

2

4

42

STATEMENT OF LIMITED WARRANTY

For Headsight® Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser.

Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months.

Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer.

Headsight’s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight’s judgment, shows evidence of such defect.

Limitations to Warranty

This warranty does not cover:• Warranty claims directly resulting from improper installation of the product.• Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight.• Any unauthorized product alteration or modification.• Any unauthorized repairs made with parts other than genuine Headsight parts.• Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized

by Headsight.

Warranty Procedure• Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @

574.220.5511. • Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate

basis or reasonable time allowance in Headsight’s judgment. • There is no mileage reimbursement. • Diagnostic time will not be reimbursed except in pre-arranged circumstances.• Warranty claims should be on typical dealer service work order with a number and name to be attached for any future

correspondence. • All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and

within the warranty period.• All parts removed during warranty repair must be returned to Headsight with Headsight’s Return Form within thirty (30)

days of the occurrence of the claim and within the warranty period.• Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be

returned to Headsight, Inc. for inspection.

Limitation of LiabilityHeadsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer’s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight’s entire and exclusive liability and buyer’s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RE-CEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.

No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it.

Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 1/2017

P 574.546.5022 • F 574.546.57604845 3B Rd • Bremen, IN [email protected]

jd 900f to lexion - headsight · 2017-12-06 · • qp0-ca12-31q (single point equipped heads) •...

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