jaypro aluminum height adjuster

--- Jaypro Aluminum Height Adjuster ---

Installation Instructions

Figure 1: Jaypro Electric Aluminum Height Adjuster for 800 Series Mast

Call Jaypro Sports Equipment at 1-800-243-0533 during regular business hours for technical support.

www.jaypro.com

© 2005 Jaypro Sports Equipment JSL-Inst009 Rev B 09-08-2005 2 of 13

Important Notes

• Only qualified and properly trained Installers should attempt an installation.

• Backstops and height adjusters should never be operated while people are under or near the units.

• Electric height adjusters are equipped with automatic limit switches. Although

these switches are highly reliable, they are mechanical devices and therefore subject to failure. Therefore, when raising or lowering the height adjuster, be prepared to release the key switch at or near the maximum and minimum height settings. Over raising or lowering the height adjuster can result in damage to the unit.

• Care must be taken when handling, lifting or attaching backboards. They are

easily damaged and are also the most visible part of the installation. Take extra care to protect them.

• Backstops should only be raised when height adjusters are at the 10’ setting;

likewise height adjusters should only be operated when masts are in playing position.

General Notes • Jaypro’s exclusive and patented height adjuster is manufactured of interlocking extruded high

grade aluminum alloy. An internal ¾” Acme drive screw is driven either manually from below or electrically from above and as this drive screw turns the backboard and rim are either raised or lowered between a range of 8’ and 10’ from the floor.

• Most drawings and diagrams herein are of the 849 FFFB (Forward Folding Front Braced) 800 series Jaypro mast model. This is done for simplicity’s sake – there should be no difference between the instructions for assembling the height adjuster onto this model versus any other Jaypro model. Additionally, the backboard shown is a 42” glass, but other than subtle differences in the board mounts the installation for other types of backboards is the same. Consult installation drawings supplied with job for specific details on models purchased.

• The following installation steps are intended solely as a guide for a successful installation. There

isn’t necessarily ‘one right way’ – if you have a method that works for you, guarantees the product will be installed correctly and safely, and the end result is the same, feel free to deviate from the prescribed directions in this manual.


Table of Contents

1. Before the Install ............................................................................................................................ 4 2. Board Mounts to Back of Backboard........................................................................................... 4 3. Assemble Height Adjuster to Backboard ................................................................................... 5 4. Test Operation of Height Adjuster.............................................................................................. 5 5. Board & Height Adjuster Onto 800 Series Mast Pipe............................................................... 6 6. Board & Height Adjuster Onto 700 Series Mast & 1300 Wall Mounts................................... 7 7. Board & Height Adjuster Onto Wall Mount Models ............................................................... 8 8. Leveling of Board........................................................................................................................... 9 9. Rim Attachment ............................................................................................................................. 9 10. Electric Motor for Height Adjuster (Optional Equipment) ............................................... 10 11. Control System Feedback Sensor (Optional Equipment) .................................................. 11 12. Power Wand (Optional Equipment) ..................................................................................... 12 13. Test Operation of Equipment................................................................................................. 12 14. Complete the Install................................................................................................................. 12 Installation Record............................................................................................................................... 13

Table of Figures

Figure 1: Jaypro Electric Aluminum Height Adjuster for 800 Series Mast ................................... 1 Figure 2: Direct Goal Mounts on Backboard ..................................................................................... 4 Figure 3: Height Adjuster to Backboard/Board Mounts ................................................................. 5 Figure 4: 800 Series Mast Height Adjuster Attachment ................................................................... 6 Figure 5: Safety Bolt on 800 Series Mast Pipe .................................................................................... 6 Figure 6: 700 Series Mast & 1300 Wall Mount Height Adjuster Attachment................................ 7 Figure 7: Safety Bolt on 700 Series Mast Pipe .................................................................................... 7 Figure 8: 1310, 1400, 1500 Wall Mount Height Adjuster Attachment............................................ 8 Figure 9: Leveling the Backboard........................................................................................................ 9 Figure 10: Rim Attachment to Board .................................................................................................. 9 Figure 11: Electric Height Adjuster Motor on 800 Series Mast ..................................................... 10 Figure 12: Electric Height Adjuster Motor on Rear Board Mount (700 Series or Wall Mounts)

........................................................................................................................................................ 10 Figure 13: Proximity Switch Alignment ........................................................................................... 11 Figure 14: Jaypro Power Wand.......................................................................................................... 12

Drawing List

1. EHA-XX -- Electric height adjuster motor wiring diagram 2. EHA-XX-MEC -- Electric height adjuster motor wiring diagram for Mec Pad 3. EHA-PW-XX -- Electric height adjuster motor wiring diagram for Power Wand 4. EHA-XX-OIT -- Electric height adjuster motor wiring diagram for Touch Screen Control

System 5. EHA-FB-OIT -- Electric height adjuster motor wiring diagram for Touch Screen Control

System with Feedback 6. MOT-800K -- Electric height adjuster motor assembly for 800 series mast 7. MOT-700K -- Electric height adjuster motor assembly for 700 series mast & wall mounts 8. PWM-800K -- Power wand assembly for 800 series mast 9. PWM-700K -- Power wand assembly for 700 series mast & wall mounts


*** Authorized Personnel Only ***

Installation Instructions

1. Before the Install a. Check for obvious defects or damage to equipment from shipment. b. Open all boxes, checking for concealed damage. c. Count all hardware. d. Match up all hardware and fittings. e. Report all damages and shortages immediately. f. Meet with General Contractor or Clerk of the Works and make sure your field installation

drawings reflect any and all changes and that the final location of the equipment is correct. g. Be sure to protect the finished floor if applicable.

2. Board Mounts to Back of Backboard a. Assemble channels and fasten direct goal mounts to backboards. Consult installation

drawing and parts list packet for correct hardware to use. b. For wood and fiberglass backboards, the height adjuster will have to be bolted to the top

channel before the channel is bolted to the backboard. c. Leave the hardware just finger tight to begin with and center the top channel carefully and

tighten. d. Each different type of backboard requires different goal mounts, so if there are multiple

types on the job make sure you use the appropriate mount for the goal.

Figure 2: Direct Goal Mounts on Backboard


3. Assemble Height Adjuster to Backboarda. Locate the decals on the height adjuster indicating which side bolts to the backboard

(‘BANK’ side). Place this side of height adjuster against board mount channel.b. Center the height adjuster carefully on the channel. This will prevent the unit from binding

when trying to level the board.c. Make sure height adjuster is at the 10’ setting before proceeding.d. Secure height adjuster to board mounts on board with provided hardware. Be sure to use

correct mounting holes – note that board mount has extra holes to allow for mounting bothto front and rear of height adjuster.

Figure 3: Electric Height Adjuster to Backboard/Board Mounts

4. Test Operation of Height Adjustera. Check for smooth operation before raising the assembled board and adjuster. A light

lubricant should be applied (spray silicone, Teflon, or white lithium) to the surfaces thatmove.

b. If the adjusting rod is turning with difficulty, check the series of 10 screws at the back ofthe height adjuster frame. If these set screws seem tight, turn them counter-clockwise,starting with the bottom two, approximately ¼ turn. Test the frame, and if required proceedto the next two. Continue until the frame moves freely. Do not loosen these too much, orthe backboard will shake when it is in play.


5. Board & Height Adjuster Onto 800 Series Mast Pipea. A come-along or similar lifting device can be attached to the structure to provide

controlled, safe lifting.b. Hoist the backboard into position starting with the board approximately ½” too high. The

board will settle downward as you release the lifting device and adjust for level and square.It is much easier to tap the board down a little than to force it up.

c. The top of the rectangular boards will finish at 13’ from the finished floor. If the floor is notinstalled yet, be sure to allow for the thickness of the future floor.

a. Raise the assembled backboard/height adjuster into position on the backboard frameand attach using the designated 6 5/8” u-bolts.

b. As you tighten the u-bolts on the mast, be sure to tighten them equally from side toside. The board will twist towards the side you are tightening. Check the board toyour lines on the floor to assure that they are square to the court.

c. Drill a hole in the mast pipe just below the bottom board mount and attach safetybolt.

Figure 4: 800 Series Mast Height Adjuster Attachment

Figure 5: Safety Bolt on 800 Series Mast Pipe

DETAIL A

DETAIL B

1 1 GOAL-NET GOAL & NET PER CUSTOMER ORDER

2 1 WFBB-MNT AHA BOARD MOUNT

3 3 SR5151 6 5/8" SADDLE BRACKET

4 10 HN5038 1/2 - 13 FLANGE LOCK NUT - ZP - GrNC

5 4 HS5133 1/2-13 x 1-1/4 HEX CAP SCREW-ZP-Gr5

Parts List

ITEM QTY PART NUMBER DESCRIPTION

6 3 HM6074 1/2-13 x 8-1/2 EXTRA LONG U-BOLT ZP

7 1 EHA-LA ALUM HEIGHT ADJUSTER FRAME ASSEMBLY

8 4 HB5031 3/8"-16 x 1 1/2" CARRIAGE BOLT, ZP


10 1 DMGAHA-42 HEIGHT ADJUSTER DIRECT GOAL MOUNT

11 1 GBRUB-42 42" UNBREAKABLE RECTANGULAR GLASS BACKBOARD

Parts List


A

B

DATE: DRAWN BY:

11/9/2015

MODEL NUMBER: CHECKED BY:

PRODUCT NAME:

Moune T.

GBRUB-42-800-EHA-LA

42" GLASS BACKBOARD 800 SERIES

BOARD ASSEMBLY WITH ELECTRIC

HEIGHT ADJUSTER

WVB

REV:

-

SHEET:

1 OF 1

INSTALLATION NOTES AND INSTRUCTIONS:

1. GOAL ATTACHMENT HARDWARE INCLUDED IN GOAL BOX.

2. DIMENSION FROM FACE OF GLASS.

16"

20"

12 3/8"

SEE NOTE 2

11

9 8

2

7

10

5 4

11

1

2

3

3

64

11

GBRUB-42-800-EHA-LA

10'-0" AFF

46"

REF


6. Board & Height Adjuster Onto 700 Series Mast & 1300 Wall Mountsa. A come-along or similar lifting device can be attached to the structure to provide




a. Attach the rear height adjuster mounts to the back of the height adjuster frame withthe supplied hardware.

b. Raise the assembled backboard/height adjuster into position on the vertical 2 3/8”diameter tubes on the backstop unit and attach using the designated hardware (23/8” u-bolts).

c. Drill a hole in each mast pipe just below the bottom board mount and attach safetybolt.

Figure 6: 700 Series Mast & 1300 Wall Mount Height Adjuster Attachment

Figure 7: Safety Bolt on 700 Series Mast Pipe

DETAIL A

DETAIL B




4 4 HB5039 2-3/8" U-BOLT


Parts List







Parts List


A

B

DATE: DRAWN BY:

11/9/2015


PRODUCT NAME:

Moune T.

GBRUB-42-700-EHA-LA

42" GLASS BACKBOARD 700 SERIES

BOARD ASSEMBLY WITH ELECTRIC

HEIGHT ADJUSTER

WVB

REV:

-




GBRUB-42-700-EHA-LA

2

9

5 8

2

2

6

3

6

3

10

7

2 3/4"

36"

66"

11"

SEE NOTE 2

10'-0" AFF

46"

REF

1

9

7

2

9

2

2

7

4

5


7. Board & Height Adjuster Onto Wall Mount Modelsa. A come-along or similar lifting device can be attached to the structure to provide




a. Attach the rear height adjuster mounts to the back of the height adjuster frame withthe supplied hardware.

b. Raise the assembled backboard/height adjuster into position and attach using thedesignated hardware (½”-13 x 1” or 1 ¼” hex head bolts).

d. It is now safe to release the lifting device.

Figure 8: 1310, 1400, 1500 Wall Mount Height Adjuster Attachment

DETAIL A

DETAIL B







Parts List



8 8 HS288 3/8-16 x 1-1/2 HEX CAP SCREW-ZP-GrNC

9 8 HW334 3/8 LOCK WASHER-ZP-GrNC

10 16 HW2050 3/8 STD WASHER-ZP-GrNC

11 8 HN264 3/8 - 16 Hex Nut - ZP - GrNC



Parts List


A

B

DATE: DRAWN BY:

11/9/2015


PRODUCT NAME:

Moune T.

GBRUB-42-WM-EHA-LA

42" GLASS BACKBOARD WALL

MOUNT BOARD ASSEMBLY WITH

ELECTRIC HEIGHT ADJUSTER

WVB

REV:

-




GBRUB-42-WM-EHA-LA

7

12

3 2

8

10

9

11

7

7

6

5

6

5

13

1

2 3/4"

36"

66"

9 13/16"

SEE NOTE 2

10'-0" AFF

46"

REF

4

12

1

7

12

7

8

7

1


8. Leveling of Boarda. Level the board – side-to-side and top to bottom.b. Make sure the board is square to the court lines.

Figure 9: Leveling the Backboard

9. Rim Attachmenta. Attach the rim to the front of the board using the supplied hardware in the rim box.b. Some breakaway rims in particular are difficult to handle so be prepared to have two people

work on this together.c. Make sure the board is level before leveling the rim.d. Tighten and continue to check the level as you proceed.e. Measurement from the top of the rim to the finished floor must measure 10 feet. If the floor

has not been installed yet then take the thickness of the future floor into account.f. Attach the net to the installed rim.

Figure 10: Rim Attachment to Board


10. Electric Motor for Height Adjuster (Optional Equipment)

a. Connect electrical wiring as shown in attached diagram. Make sure to use appropriatediagram depending on controller:

a. Key Switch – EHA-XXb. Mec Pad – EHA-XX-MECc. Power Wand – EHA-XX-PWd. Touch Screen – EHA-XX-OITe. Touch Screen with Feedback – EHA-FB-OIT

Figure 11: Electric Height Adjuster Motor on 800 Series Mast

DATE: DRAWN BY:


PRODUCT NAME:

Moune T.

EHA-LA KS-13 OPERATION

ELECTRIC HEIGHT ADJUSTER

WIRING - KS-13 OPERATION

WVB

REV:

SHEET:

1 OF 1

PROPER MOTOR PERFORMANCE IS BASED ON 115 VOLTS

AT THE MOTOR TERMINALS-GUAGE WIRE ACCORDINGLY*

VOLTAGES OF LESS THAN 115V COULD DAMAGE THE MOTOR

AND WILL VOID THE WARRANTY

NOTE: ALL WIRES, WIRING, CONDUIT AND DEVICE BOXES

SHALL BE BY THE ELECTRICAL CONTRACTOR. THE

ELECTRICAL CONTRACTOR SHALL WIRE TO ALL NATIONAL

AND LOCAL CODES AND GROUND PROPERLY.

MOTOR:

• 1/10 HP

• 110 - 120VAC, 1Ø

• 1.35A

HEIGHT ADJUSTER MOTORS ARE POSITIONED

ABOVE THE BOARD ON THE CENTERLINE- - -

ATTACHED TO THEHEIGHT ADJUSTER FRAME. IT

IS ACCEPTABLE, WHERE CODE PERMITS,TO RUN

CONDUIT DOWN THE MAST AND EXIT IT FROM

THE MAST IN THE LOCATION OF THE MOTOR.

LINE: (BLACK)

NEUTRAL: (WHITE)

POWER SOURCE

120V/1PHASE/15A/60 HRTZ

GROUND: (GREEN)

COMMON (WHITE)

GROUND (GREEN)

UP (RED)

DOWN (BLACK)

KS-13 MOMENTARY

KEY SWITCH

(B

LA

CK

)

(R

ED

)

(B

LA

CK

)

(G

RE

EN

)

(WHITE)

(BLACK)

(RED)

(GREEN)

18

11

12

JUNCTION BOX

INSTALLED ON MAST

(BY OTHERS)

4ft PIGTAIL FROM

HEIGHT ADJUSTER MOTOR


11. Power Wand (Optional Equipment)a. Assemble electric height adjuster motor as described previously.b. Mount power wand bracket to mast pipe or board mount according to drawings provided.

a. 800 series mast – PWM-800Kb. 700 series mast and wall mounts – PWM-700K

Figure 14: Jaypro Power Wand

12. Test Operation of Equipmenta. Power up entire system and activate each piece of equipment.b. Run everything all the way up and down through at least one complete cycle.c. Look for possible conflicts between various units and pieces of equipment. Notify facility

officials of any possible problems so that they can avoid damage.a. Example: Some backstop units may fold into each other when height adjusters are in

lowered position (8’setting). Backstops should only be raised when height adjustersare at the 10’ setting; likewise height adjusters should only be operated when mastsare in playing position.

13. Complete the Install a. Final adjustments are a vital and absolute part of the Install. A little extra time will now

ensure a QUALITY INSTALLATION. Take the TIME to make sure everything is workingas intended, and that there are no interferences or conflicts between various pieces ofequipment.

b. Check all hardware to make sure it is located and installed properly. Tighten all nuts andbolts.


--- Jaypro Aluminum Height Adjuster --- Installation Record

Installer - please provide the following information and fax a copy to (860) 440-0628:

Installer Name: _______________________________________ Phone #: _______________________________________ Date: _______________________________________

G. C. Name: _______________________________________ Phone #: _______________________________________

Facility Name: (in which this system was installed)_______________________________________

Address: _______________________________________ _______________________________________

_______________________________________ Contact Name: (facility representative)

_______________________________________ Phone #: _______________________________________

Call Jaypro Sports Equipment at 1-800-243-0533 during regular business hours for technical support.

www.jaypro.com

jaypro aluminum height adjuster

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