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Page 1: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Introduction

Page 2: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Words… Lean Talk!• Kaizen • Process Kaizen • Machinery Kaizen • JIT • SMED • Heijunka • Kanban • Monozukuri • Jidoka • Muda • Mura • Muri • Mottainai

• Yokoten • Karakuri • Poka-yoke • Hyojun Sagyo • Hoshinkanri • Kata • Andon • Takt Time • Gemba • DoJo • Hansei • Defects • Hinshitsu No Tsukurikomi • Omotenashi

Page 3: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

KaizenTo Make Good

Page 4: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Process Kaizen

To improve a process

Page 5: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Machinery Kaizen

To improve Technology

Page 6: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

JITJust in Time

Page 7: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

SMEDSingle Minute Exchange of Dies

Page 8: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

HeijunkaLeveling or reducing variation helps organizations meet demand while reducing wastes in production.

Page 9: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

KanbanSignal System

Taiichi Ohno, an industrial engineer at Toyota, developed kanban to improve manufacturing efficiency.

Page 10: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

MonozukuriPride of Craftsmanship

‘Mono' the thing you make

'Zukuri' the act of making

Monozukuri implies more than simply making things. It can be best compared to the word 'craftsmanship' in English.

Page 11: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

JidokaAutomation with the human touch

Jidoka highlights the causes of problems because work stops immediately when a problem first occurs. This leads to improvements in the processes that build in quality by eliminating the root causes of defects.

Page 12: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

MudaWaste

Page 13: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

MuraUnevenness

Page 14: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

MuriBurden

Page 15: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

MottainaiDeep sense of regret about waste

Page 16: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

YokotenSharing learning laterally across an organization

Page 17: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

KarakuriAutomation without power

Page 18: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Poka-yokeMistake proofing a process

Page 19: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Hyojun Sagyo

Standard Work

Page 20: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

HoshinkanriLong Term Planning

Page 21: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

KataRoutine

Choreographed Patterns of Movements 

Page 22: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

AndonTo Notify Management, Maintenance, And Other Workers Of A Quality Or Process Problem. 

Page 23: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Takt TimeThe Rate At Which Products Needs To Be Completed In Order To Meet Customer Demand.

Page 24: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Gemba“The Shop Floor"

The Scene Of The Crime

Japanese TV Reporters Refer To Themselves As Reporting From Gemba.

Page 25: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

DoJoThe place where you practice

Page 26: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

HanseiTo Acknowledge One's Own Mistake And To Pledge Improvement

Page 27: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Huryo

Defects

Page 28: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

Hinshitsu No Tsukurikomi

Building Quality into the process

Page 29: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

OmotenashiReal Sense of the customer ... hospitality

Page 30: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

HimoThe String that runs above the production line that any work can pull and stop the line so defects are not passed to the next works

Page 31: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

ItadakimasThank you for this food

Page 32: Japan Words Lean - · PDF fileKaizen To improve Technology . JIT Just in Time . SMED Single Minute ... Pledge Improvement. Huryo Defects . Hinshitsu No Tsukurikomi Building Quality

IkimashouLet’s go