broaching

NAME CLASS

TIME BEFORESTEP # CUMULATIVE INT / EXT

1 19.889 External Time2 10.383 External Time3 6.006 Internal Time4 18:21:36 Internal Time5 4:06:14 Internal Time6 18:31:40 Internal Time7 14:57:07 Internal Time8 8:47:02 Internal Time9 14:05:16 External Time

10 19:23:31 Internal Time11 18:41:45 Internal Time12 3:44:38 External Time13 10:24:57 Internal Time14 12:20:09 Internal Time15 21:37:26 Travel16 15:24:28 Internal Time17 13:45:07 Travel18 4:24:57 External Time19 20:42:43 Travel20 11:06:43 Internal Time21 14:52:48 External Time22 19:50:52 Internal Time23 1:42:14 Internal Time24 3:37:26 Internal Time25 15:00:00 Internal Time26 1:24:57 Internal Time27 13:20:38 Internal Time28 16:17:45 Internal Time29 23:09:36 Internal Time30 2:29:45 Travel31 20:41:16 External Time32 1:16:19 Travel33 20:31:12 External Time34 2:00:57 Internal Time35 13:50:52 Internal Time36 8:29:45 Internal Time37 4:26:24 Internal Time38 6:05:45 Travel39 8:35:31 External Time

40 22:12:00 Travel41 8:36:57 External Time42 1:09:07 Travel43 14:02:24 Internal Time44 23:15:21 Internal Time45 17:36:57 Travel46 6:21:36 External Time47 8:00:57 External Time48 1:19:12 External Time49 12:43:12 Travel50 9:54:43 Internal Time51 19:42:14 Internal Time52 12:31:40 Travel53 11:39:50 External Time54 23:00:57 Travel55 3:31:40 Internal Time56 23:32:38 External Time57 15:31:40 Internal Time58 23:19:40 Internal Time59 2:44:09 Internal Time60 10:20:38 Internal Time61 21:33:07 Internal Time62 15:28:48 Internal Time63 1:30:43 Internal Time64 4:33:36 Internal Time65 9:40:19 Internal Time66 19:27:50 Internal Time67 14:57:07 Internal Time68 9:11:31 Internal Time69 3:33:07 Travel70 13:03:21 Internal Time71 4:30:43 External Time72 19:30:43 External Time73 13:50:52 Travel74 7:50:52 Internal Time75 1:16:19 Internal Time76 14:05:16 Travel77 11:48:28 External Time78 14:29:45 Travel79 1:12:00 Internal Time80 3:51:50 Travel81 17.336 Internal Time82 3.065 Travel

83 2.284 Internal Time

84 3.928 Travel

85 4.723 Internal Time86 4.378 Travel87 9.074 Internal Time88 13:29:16 Travel89 12:33:07 External Time90 20:05:16 Travel91 20:39:50 Internal Time92 14:25:26 Internal Time93 19:06:14 Internal Time94 14:02:24 Internal Time95 1:46:33 Internal Time96 17:39:50 Internal Time97 6:37:26 Travel98 11:41:16 External Time99 4:45:07 Internal Time

100 19:37:55 Travel101 6:43:12 Internal Time102 15:11:31 Internal Time103 5:21:07 Internal Time104 20:57:07 Internal Time105 1:39:21 Travel106 4:09:07 External Time107 7:48:00 External Time108 20:36:57 Travel109 1:49:26 Internal Time110 13:35:02 Travel111 21:41:45 Internal Time112 2:36:57 Travel113 22:32:09 Internal Time114 7:03:21 Travel115 18:34:33 External Time116 4:12:00 Settings/Adjusting117 17:16:48 Travel118 17:39:50 External Time119 12:04:19 Travel120 2:15:21 Re-adjusting121 0:57:36 Travel122 23:13:55 Internal Time123 3:23:02 Travel124 11:19:40 Internal Time125 11:18:14 Internal Time126 18:51:50 Internal Time127 12:37:26 Travel128 7:07:40 External Time129 17:22:33 External Time

130 16:56:38 Travel131 13:32:09 Re-adjusting132 23:16:48 Travel133 15:37:26 External Time134 6:53:16 Travel135 5:35:31 Re-adjusting136 21:05:45 Travel137 1:59:31 External Time138 19:19:12 Travel139 4:58:04 Internal Time140 4:35:02 Internal Time141 16:48:00 Travel142 11:28:19 Internal Time143 1:39:21 Travel144 11:47:02 External Time145 7:26:24 External Time146 4:29:16 External Time147 6:51:50 Travel148 7:04:48 Re-adjusting149 22:53:45 Travel150 7:22:04 External Time151 14:21:07 Travel152 12:33:07 Internal Time153 1:07:40 Internal Time154 16:56:38 Travel155 3:28:48 Internal Time156 9:24:28 Travel157 20:29:45 External Time158 3:31:40 External Time159 18:48:57 Travel160 9:59:02 Delay161 18:02:52 External Time162 15:56:09 External Time163 13:30:43 Travel164 11:57:07 External Time165 21.214 External Time166 3.715 Travel

167 2.837 External Time

168 4.472 Travel169 24.277 External Time170 7.874 Travel171 3.596 Travel172 9:59:02 Re-adjusting173 14:16:48 Travel174 15:46:04 External Time

175 6:38:52 Travel176 3:46:04 Internal Time177 9:33:07 Internal Time178 21:43:12 Internal Time179 2:38:24 External Time180 17:16:48 Travel181 16:04:48 External Time182 8:36:57 Travel183 8:13:55 External Time184 5:47:02 External Time185 4:43:40 Travel186 11:16:48 External Time187 14:39:50 External Time188 9:20:09 External Time189 23:32:38 Travel190 16:42:14 External Time191 12:24:28 External Time192 1:01:55 External Time193 8:08:09 External Time194 0:40:19 External Time195 2:58:33 External Time196 0:18:43 Travel197 7:48:00 External Time198 11:34:04 Travel199 1:56:38 Internal Time200 19:29:16 Travel201 12:43:12 Internal Time202 4:12:00 Internal Time203 9:27:21 Travel204 9:17:16 Internal Time205 4:22:04 Travel206 15:02:52 External Time207 15:27:21 External Time208 13:23:31 External Time209 13:53:45 Travel210 11:58:33 External Time211 23:36:57 Travel212 3:30:14 External Time213 20:29:45 Travel214 21:27:21 Internal Time215 4:35:02 Travel216 0:00:00 External Time217 7:12:00 Travel218 11:18:14 Internal Time219 10:09:07 Travel

220 4:45:07 External Time221 2:05:16 Travel222 6:18:43 Internal Time223 19:58:04 Travel224 12:00:00 Internal Time225 4:06:14 Internal Time226 0:28:48 Internal Time227 20:32:38 Internal Time228 9:48:57 Internal Time229 11:47:02 Travel230 9:41:45 External Time231 0:56:09 Travel232 20:22:33 Internal Time233 23:02:24 Internal Time

234

Change Over Observation Analysis Worksheet

ELEMENT / TASK DESCRIPTION Summary TaskRetrieving Components/Tooling PrepStaging Components/Tooling PrepStarting/Stopping Machine Remove C/O PartsRemoving Guarding Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsRemoving Components Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsRemoving Components Remove C/O PartsRetrieving Components/Tooling Remove C/O PartsCleaning/Deburring/Prepping Componets or Samples Remove C/O PartsInstalling Components Remove C/O PartsStoring Components Remove C/O PartsInstalling Components Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsWalking Remove C/O PartsRemoving Components Remove C/O PartsWalking Remove C/O PartsStoring Components Remove C/O PartsWalking Remove C/O PartsRemoving Guarding Remove C/O PartsStaging Components/Tooling Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsRemoving Components Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsRemoving Components Remove C/O PartsInstalling Components Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsInstalling Components Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsWalking Remove C/O PartsStaging Components/Tooling Remove C/O PartsWalking Remove C/O PartsObtaining a Tool Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsRemoving Components Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsRemoving Components Remove C/O PartsWalking Remove C/O PartsStoring Components Remove C/O Parts

Walking Remove C/O PartsRetrieving Components/Tooling Remove C/O PartsWalking Remove C/O PartsTightening/Loosening Fastener Remove C/O PartsRemoving Components Remove C/O PartsWalking Remove C/O PartsStoring Components Remove C/O PartsRetrieving Components/Tooling Install C/O PartsStaging Components/Tooling Install C/O PartsWalking Install C/O PartsInstalling Components Install C/O PartsTightening/Loosening Fastener Install C/O PartsWalking Install C/O PartsRetrieving Components/Tooling Install C/O PartsWalking Install C/O PartsInstalling Components Install C/O PartsModifying Component to Fit Install C/O PartsInstalling Components Install C/O PartsTightening/Loosening Fastener Install C/O PartsInstalling Components Install C/O PartsTightening/Loosening Fastener Install C/O PartsInstalling Guarding Install C/O PartsTightening/Loosening Fastener Install C/O PartsRemoving Components Install C/O PartsDisconnect Air Line Install C/O PartsTightening/Loosening Fastener Install C/O PartsRemoving Components Install C/O PartsTightening/Loosening Fastener Install C/O PartsRemoving Components Install C/O PartsWalking Install C/O PartsCleaning/Deburring/Prepping Componets or Samples Install C/O PartsStoring Components Install C/O PartsRetrieving Components/Tooling Install C/O PartsWalking Install C/O PartsInstalling Components Install C/O PartsTightening/Loosening Fastener Install C/O PartsWalking Install C/O PartsRetrieving Components/Tooling Set UpWalking Set UpInsert Key Blank for Trial Set UpWalking Set UpClamp Key into Position? Set UpWalking Set UpCheck Key is Secure in Fixture Set UpWalking Set Up

Clamp Key into Position? Set UpWalking Set UpRemove Key Blank from Fixture Set UpWalking Set UpRetrieving Components/Tooling Set UpWalking Set UpInstalling Components Set UpTightening/Loosening Fastener Set UpCheck Fixture Alignment with Flashlight Set UpTightening/Loosening Fastener Set UpInstalling Components Set UpRetrieving Components/Tooling Set UpWalking Set UpStoring Components Set UpRetrieving Components/Tooling Set UpWalking Set UpInstalling Components Set UpTightening/Loosening Fastener Set UpRemoving Components Set UpCleaning/Deburring/Prepping Componets or Samples Set UpWalking Set UpStoring Components Set UpRetrieving Components/Tooling Set UpWalking Set UpInstalling Components Set UpWalking Set UpRun Trial on Key blank Set UpWalking Set UpRetrieve Trial Key from Machine Set UpWalking Set UpMeasure Key with Gauge Set UpAdjust Cutters Set UpWalking Set UpMeasure Key with Gauge Set UpWalking Set UpAdjust Cutters Set UpWalking Set UpRetreive Trial Key from Gauge Set UpWalking Set UpInsert Key Blank for Trial Set UpRun Trial on Key blank Set UpRetrieve Trial Key from Machine Set UpWalking Set UpCleaning/Deburring/Prepping Componets or Samples Set UpMeasure Key with Gauge Set Up

Walking Set UpAdjust Cutters Set UpWalking Set UpMeasure Key with Gauge Set UpWalking Set UpAdjust Cutters Set UpWalking Set UpObtain Key Blank(s) Set UpWalking Set UpInsert Key Blank for Trial Set UpRun Trial on Key blank Set UpWalking Set UpRetrieve Trial Key from Machine Set UpWalking Set UpCleaning/Deburring/Prepping Componets or Samples Set UpMeasure Key with Gauge Set UpCheck Trial Key in Lock Cylinder Set UpWalking Set UpAdjust Cutters Set UpWalking Set UpObtain Key Blank(s) Set UpWalking Set UpInsert Key Blank for Trial Set UpRun Trial on Key blank Set UpWalking Set UpRetrieve Trial Key from Machine Set UpWalking Set UpCleaning/Deburring/Prepping Componets or Samples Set UpCheck Trial Key in Lock Cylinder Set UpWalking Set UpWaiting for Machine Set UpTrim Key with Chop Saw? Set UpCleaning/Deburring/Prepping Componets or Samples Set UpWalking Set UpSetup Optical Analyzer Set UpCleaning/Deburring/Prepping Componets or Samples Set UpWalking Set UpCleaning/Deburring/Prepping Componets or Samples Set UpWalking Set UpUse Optical Analyzer to Check Key Set UpWalking Set UpWalking Set UpAdjust Cutters Set UpWalking Quality VerificationObtain Key Blank(s) Quality Verification

Walking Quality VerificationInsert Key Blank for Trial Quality VerificationRun Trial on Key blank Quality VerificationRetrieve Trial Key from Machine Quality VerificationCleaning/Deburring/Prepping Componets or Samples Quality VerificationWalking Quality VerificationCheck Trial Key in Lock Cylinder Quality VerificationWalking Quality VerificationTrim Key with Chop Saw? Quality VerificationCleaning/Deburring/Prepping Componets or Samples Quality VerificationWalking Quality VerificationCleaning/Deburring/Prepping Componets or Samples Quality VerificationSetup Optical Analyzer Quality VerificationUse Optical Analyzer to Check Key Quality VerificationWalking Quality VerificationLoad Key into Camera Gauge Quality VerificationDo the voodoo on the computer Quality VerificationAdjust Key in Camera Gauge Quality VerificationDo the voodoo on the computer Quality VerificationDo the voodoo on the computer Quality VerificationPrint out Results from Computer for Key Profile on the worlds slowest print Quality VerificationWalking Quality VerificationCollect and Finish Up Paperwork. Quality VerificationWalking Quality VerificationInsert Key Blank for Trial Quality VerificationWalking Quality VerificationInsert Key Blank for Trial Quality VerificationRun Trial on Key blank Quality VerificationWalking Quality VerificationRetrieve Trial Key from Machine Quality VerificationWalking Quality VerificationCleaning/Deburring/Prepping Componets or Samples Quality VerificationCheck Trial Key in Lock Cylinder Quality VerificationCollect and Finish Up Paperwork. Quality VerificationWalking Quality VerificationObtain Quality Signoff? Quality VerificationWalking Production PreparationsObtain Key Blank(s) Production PreparationsWalking Production PreparationsLoad up Blanks Into Machine for Production Production PreparationsWalking Production PreparationsObtain Key Blank(s) Production PreparationsWalking Production PreparationsLoad up Blanks Into Machine for Production Production PreparationsWalking Production Preparations

Obtain Key Blank(s) Production PreparationsWalking Production PreparationsLoad up Blanks Into Machine for Production Production PreparationsWalking Production PreparationsStart Machine and Observe Production PreparationsTweak Machine Production PreparationsStart Machine and Observe Production PreparationsTweak Machine Production PreparationsStart Machine and Observe Production PreparationsWalking Production PreparationsRetrieving Components/Tooling Production PreparationsWalking Production PreparationsTweak Machine Production PreparationsStart Machine and Observe Production Preparations

TOTALS

BEFORE AFTER

Comments TIME 1st.TIME

DATEAFTER CLASS AFTER CATEGORY BY ACTIVITY

2nd Camera Time 2nd time 2st.TIME INTERNAL EXTERNAL REDUCE ELIMINATE F

0 0 0 0 0

CATEGORY BY ACTIVITY

A S T