it in manufacturing: the key differentiator

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Satish Lele Vice President Frost & Sullivan IT in Manufacturing: The Key Differentiator

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Page 1: IT in Manufacturing: The Key Differentiator

Satish LeleVice PresidentFrost & Sullivan

IT in Manufacturing:

The Key Differentiator

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www.frost.com

49 years of ExperienceOver 49 years of experience providing clients with in-depth research and analysis from which to make critical business decisions

34 Offices Around the World1,500+ industry analysts, growth consultants, and staff in 34 offices around the world, ensuring that our clients have in-depth regional and global perspectives of their markets

12 Industries and 32 Markets Cover a broad spectrum of 12 industries and 32 markets

10,000+ Clients WorldwidePartner with 10,000+ clients worldwide, including emerging companies, the global 1000, and the investment community

3-tiered Growth SystemOffer the exclusive 3-tiered Growth System, including: Growth Partnership Services, Growth Consulting and Growth Team MembershipTM

TEAM Methodology

360 Degree Perspective

Developers of TEAM Methodology, a proprietary approach to ensure that clients receive a 360 Degree Perspective on technology, economic environment, markets, & growth opportunities

Frost & Sullivan

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Frost & Sullivan

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Frost & Sullivan

We recognize importance of manufacturing and the need to strive for continuous improvement towards excellence.

We benchmark and share benefits of manufacturing best practices across Asia.

We recognize excellent companies. Provide a platform for companies to market, brand and promote themselves.

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Manufacturing Today

The shape of global

manufacturing is changing

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Tata Nano

• ~ US$2500 price tag

• Clean slate approach to making a car

• Extensive use of advanced computing to

design and develop the car

• Outsourcing of assembly to small

business

• Web 2.0 site to help consumers give

feedback and design their own car

Manufacturing Today

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The IT Leverage

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The IT Leverage

Data Management

Data Management FunctionsFunctions Business

SolutionsBusiness Solutions

• Knowledge management

• Product Data management

• Product Lifecycle

Management

• e-Learning

• Knowledge management

• Product Data management

• Product Lifecycle

Management

• e-Learning

• Quality control – use of SPC techniques

• Problem Solving and Product Quality – Use of 6 sigma

• On Line Process capability

• Overall Equipment Efficiency

• Quality control – use of SPC techniques

• Problem Solving and Product Quality – Use of 6 sigma

• On Line Process capability

• Overall Equipment Efficiency

• Enterprise Resource Planning

• Customer Relationship Management

• Manufacturing Execution Systems

• Asset Management

• Enterprise Resource Planning

• Customer Relationship Management

• Manufacturing Execution Systems

• Asset Management

• Use of 3D modeling software.

• CNC machines and programs

• Rapid prototyping tools

• Accelerated testing methodologies – finite element analysis

• Use of 3D modeling software.

• CNC machines and programs

• Rapid prototyping tools

• Accelerated testing methodologies – finite element analysis

ProcessesProcesses

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GDP shareof ICT sector

ICT investmentshare

ICT sharein productivity

growth

18 %29 %

5.8 %6.3 %

42 %

80 %USEU

Source: IMF

The pressure for Higher Productivity will never cease….

Singapore 2010 budget: S$2billion National Productivity Fund that will promote industry-wide productivity improvements

Manufacturing Today

Increasing Productivity all the time

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Knowledge IPR handling,

semantics, creativity,re-use

DesignHolistic design environments,

co-design of product/process/service

Adaptability &reconfigurability

Mass customization,wireless shop floor

reconfiguration

HMI leveraging shop floor skills,

humans commandingmachines, robotics,

usability

Modeling product behavior,

supply chains, processes

Manufacturing

… towards the atomic levelNano-scale design & modelling,

heterogeneous technologyintegration

Networked products Lifecycle management,

‘wireless’ logistics

CognitionSensors/actuators & mechatronics

for machine self-calibration, -verification, -correction

Manufacturing is IT enabled

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IT Investment Constraints

Factors constraining enhanced ICT adoption

*Paul Matthews, ICT assimilation and SME expansion, 2007

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IT Outlook – positive for 2010

1. Cloud Computing – any service that will make it easier for client to move into a cloud environment

2. Sustainable IT – services that help reduce carbon foot print

3. Data Centers - management of power, etc driven by technologies such as virtualization, optimization, data deduplication, co-location / full managed services

4. Business Process Outsourcing

5. Security – services that ensure security given the increase in cloud and mobility related offerings.

6. Infrastructure Managed Services - Partnerships key for success.

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Invest in Technology - Wisely

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THANK YOU THANK YOU