iso 9001 / iso14001 certified
TRANSCRIPT
Kawasaki Heavy Industries, Ltd. Gas Turbine DivisionPhone: +81-3-3435-2232 Fax: +81-3-3435-2592www.khi.co.jp/gasturbine/index_e.html
Kawasaki Machine Systems, Ltd. (Asia Division)Phone: +81-3-3435-2977 Fax: +81-3-3435-2592www.khi.co.jp/gasturbine/index_e.html
Kawasaki Gas Turbine Asia Sdn Bhd : (KGA) Phone: +60-3-5569-2882 Fax: +60-3-5569-3093www.khi.co.jp/gasturbine/index_e.html
Kawasaki Gas Turbine Europe GmbH : (KGE)Phone: +49-6172-7363-0 Fax: +49-6172-7363-55www.kawasaki-gasturbine.de
Kawasaki Gas Turbines-Americas : (KGT-A)Phone: +1-281-970-3255 Fax: +1-281-970-6465www.kawasakigasturbines.com
Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office)Phone: +86-21-6237-0997 Fax: +86-21-6237-0982www.khi.co.jp/gasturbine/index_e.html
Kawasaki Gas Turbines-Americas (Houston, TX)
Kawasaki Gas Turbine Europe GmbH (Frankfurt, Germany)
Kawasaki Machine Systems, Ltd. (Shanghai Rep. Office)
Kawasaki Heavy Industries, Ltd. (Tokyo, Japan)
Kawasaki Gas Turbine Asia Sdn Bhd (Shah Alam, Malaysia)
Cat. No. KT-77704 May.'06 (71) Printed in Japan
ISO 9001 / ISO14001 CertifiedGas Turbine Division is located in Akashi Works.It designs and manufactures the Gas Turbine Co-generation System, and is certified for ISO 9001,which is the international standard of quality assur-ance,and ISO 14001, which is the internationalstandard for environmental management.
www.khi.co.jp
M7A-03
1
KAWASAKI HEAVY INDUSTRIES, LTD.An Integrated Engineering Manufacturer SpreadingIts Interests by Land, Sea and Air.
Kawasaki Heavy Industries, established in 1878, has a history of more than 125 years of manufacturing integrated engineered products.Its business has expanded to include the manufacturing of ships, railway rolling stock, aircraft, gasturbines, many types of industrial plants, steel structures, general machinery and motorcycles. Itsproducts are found on the land, in the sea and in the air.Of course, by constant attention to production efficiency and through exclusivetechnologies developed internally, we are continuing to develop technologies relatedto transportation innovations, national land and marine resources development, space development, environmental controls, new energy developmentand biotechnology development. The range of our technologies is greatly expanding to encompass large, diverse projects.
B777-300ER
V2500 Turbofan
Trent 500 Turbofan
L20A Gas Turbine
(copyright Rolls-Royce plc)
2
R142A Subway car for NYC
Jet Ski STX-15F
A lime / limestone gypsum fuel gasdesulfurization plan
Wind Turbine generation plant
Akashi Kaikyo Bridge
Two-stroke marine diesel engine
Marine steam turbine (UA-type)
High Speed 700T for Taiwan
Ninja ZX-14 (ZZR1400)
BULLDOG
BK117 C-2 type
LNG Carrier
Submarine
Industrial Robot
(under development)
3
" Get Reliable Eco-friendly Energy Now "" Get Reliable Eco-friendly Energy Now "
Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.
To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".
Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.
To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".
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5
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7
8
9
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Introduction
History and Order Record of Kawasaki Gas Turbines
Baseload Model (GPB Series)
GPB15 / 30 Series Gas Turbine Generator Specifications
GPB60 / 70 Series Gas Turbine Generator Specifications
GPB180 Series Gas Turbine Generator Specifications
Standby Model (GPS Series)
Mobile / Trailer Model (MGP / TGP Series)
Kawasaki Techno-Net
Installation Examples
INDEX
4
1943 Completed the first Gas Turbine engine for aircrafts in Japan
1952 Started overhauling jet engines
1972 Started development of industrial Gas Turbine
1974 Completed first S1A-01 type : 200 kW Gas Turbine
1977 First Kawasaki Gas Turbine genset : 200 kW delivered
1979 First genset to overseas customer delivered
1984 First Kawasaki Gas Turbine Co-generation system 2x1.0 MW delivered
1985 Accumulated delivery of 1,000th set
1988 1.5 MW M1A-13 type Gas Turbine introduced
1993 5.5 MW M7A-01 type Gas Turbine introduced
1995 1.5 MW M1A-13D Dry Low NOx type Gas Turbine introduced
1998 Overseas sales and service affiliates were established in the U.S., Germany and
Malaysia
1999 6.5 MW M7A-02 type Gas Turbine introduced
5.5 MW M7A-01D Dry Low NOx type Gas Turbine introduced
Accumulated order of 5,000th engine
Experimental ceramic Gas Turbine completed and achieved the world record of
42.1% simple cycle efficiency for the 300 kW class
2000 18 MW L20A Gas Turbine completed
2001 Akashi Works NO.4 Power Plant GPC180D : 17.6 MW commercial start-up
Ultra low NOx 1.5 MW M1A-13X type Gas Turbine introduced ( XONONTM )
2005 Akashi Works Energy Center, which comprises 24.7 MW Combined Cycle and
7.8 MW Flexible Heat and Power Gas Turbine Power Plant, start-up
2006 7.7 MW class M7A-03 type Gas Turbine introduced
Accumulated number of orders received
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
'91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 '04 '050
History and Order Record of Kawasaki Gas Turbines
History
COMBUSTOR
OUTPUT SHAFT
6600 mm
SCROLL
No.2 BEARING
EXHAUST
No.1 BEARING
OUTPUT SHAFT TURBINE
COMPRESSOR
DIFFUSER
INLET AIR
COMBUSTOR
1230 mm
Baseload Model (GPB Series)
5
Condition: ISO Rating1. Inlet Air Temperature : 15 °C2. Atmospheric Pressure : 101.3 kPa3. Inlet / Exhaust Pressure Losses : No Loss4. Fuel Type : Natural Gas (100% CH4) 5. LHV of Fuel : 35,885 kJ/Nm3
Typical Co-generation System Flow ChartNote: Mark "D"means Dry Low Emission
Mark "X"means XONONTM Combustor for ultra low NOx applicationFigures for M7A-03D are preliminary
L20AM1A-13A
M7A-03
6xGPB70+3xSTG CCPP System (Hiroshima, Japan)
The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid andisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service,supplying both electricity and heat (steam, hot water, direct heat) by collecting waste heat with a heat recovery steam generator (HRSG), heat exchanger, or dryer, and in Combined Cycle with a steam turbinegenerator. With high total thermal efficiency, the Kawasaki GPB Series is capable of very economical operation. The Kawasaki GPB Series is equipped with an alarm/protection system and is capable of automatic operation.
4780 mm
Fuel gasSteam
HRSG
Header
Exhaust gas
Economizer
Feed water
Feed water pump
FilterAir
Air
Alternator
Gas turbine
Electricity
Gas compressor
Coolingwater
Coolingwater
Diverterdamper
G
M
M
M
M
15
1,490
14,870
24.2
521
29.1
5.3 x 1.65 x 2.35
11
M1A-13A
15D
1,490
15,020
24.0
531
28.8
M1A-13D
30D
2,930
15,240
23.6
531
57.6
M1T-13D
30
2,930
15,080
23.9
521
58.2
6.0 x 2.4 x 2.8
22
M1T-13A
60
5,530
12,140
29.6
545
78.3
51
M7A-01
60D
5,400
12,300
29.2
542
78.3
10.4 x 2.0 x 3.6
M7A-01D
70
6,800
11,870
30.3
516
97.2
M7A-02
70D
6,740
11,890
30.2
513
97.2
54
M7A-02D
(7,670)
(10,620)
(33.9)
(507)
(97.2)
(65) 131
M7A-03D
180D
17,840
10,760
33.5
542
215.3
L20A
Gas Turbine Generator Model
Gas Turbine Model
Maximum Continuos Electric Output kWe
Heat Rate kJ/kW-hr
Thermal Efficiency %
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
NOx (02 : 15%) ppm
Approximate Package Dimension (L,W,H) m
Approximate Package Weight (dry) x103 kg
15X
1,430
15,260
23.6
524
28.6
- 25 25- - 25 - 25 - 232.5
17.2
5.9x2.0x3.7 17.4x3.5x3.4(11.5x2.8x3.6)
M1A-13X
GPB15 / 30 Series Gas Turbine Generator Specifications
6
GPB15 Package Layout (mm)3910 2020
4420
2350
3560
Turbine Air Intake
Gas Turbine Inlet Filter and Silencer
Turbine Exhaust
VentilationIntake
Ventilation Exhaust
5300 16501050
3.0
2.5
2.0
1.5
1.0
0.5
0.0
20
19
18
17
16
15
14-20 -10 0 10 20 30 40 50
Max
imu
m O
utp
ut
[MW
e]
Hea
t R
ate
[MJ/
kW-h
r]
M1A-13A/DM1A-13XM1T-13A/DM1A-13AM1A-13DM1A-13XM1T-13AM1T-13D
Standard Package ConfigurationM1T Gas TurbineTwin M1A GT with Combined Gear Box
M1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Compression Ratio: 9.4 (-13A), 9.6(-13D,-13X)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-13A)- Steam Injection to Diffusion Combustor (-13A Option)- DLE (Dry Low Emission) (-13D)- XONONTM Ultra Low Emission (-13X)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)
Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 210 liter (GPB15)
: 160 liter (GPB30)- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)
- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV , 6.6 kV- Efficiency: 95%- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)
Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)
- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing
- Touch Panel Operation- Serial Link User Interface (Option)- Remote Monitoring (Option)
Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports
M1A-13A
GPB15
M1A-13D
GPB15D
M1A-13X
GPB15X
M1T-13A
GPB30
M1T-13D
GPB30D
100 75 50
1,450 1,090 730
15,110 16,480 19,730
524 441 368
28.8 29.2 29.6
5.1 3.9 2.9
77.6 72.0 65.1
5 25 35
1,570 1,320 1,190
14,780
518
30.2
5.2
76.1
15,660
532
27.4
5.0
78.8
16,410
542
25.9
4.9
79.9
Gas Turbine Generator Model
Gas Turbine Model
Partial Load @ AIT 15 %
Electric Output kWe
Heat Rate kJ/kW-hr
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
HRSG Steam Output (Typical*1) x103 kg/hr
Total Thermal Efficiency %
Inlet Air Temperature
Maximum Continuous Electric Output kWe
Heat Rate kJ/kW-hr
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
HRSG Steam Output (Typical*1) x103 kg/hr
Total Thermal Efficiency %
100 75 50
1,450 1,090 730
15,270 16,640 19,900
534 448 374
28.5 29.0 29.4
5.2 4.0 2.9
77.8 72.6 64.5
5 25 35
1,580 1,320 1,180
14,900
528
30.0
5.3
76.3
15,860
543
27.0
5.1
79.1
16,660
552
25.6
5.0
80.3
100 75 50
1,390 1,040 700
15,530 17,000 20,450
528 444 373
28.3 28.8 29.3
5.0 3.9 2.9
76.6 72.0 64.7
5 25 35
1,510 1,260 1,120
15,120
519
29.9
5.1
75.4
16,180
536
26.9
4.9
78.0
17,070
546
25.4
4.8
79.1
100 75 50
2,850 2,140 1,430
15,340 16,800 20,190
523 441 370
57.6 58.5 59.2
10.1 7.8 5.8
76.8 71.6 64.4
5 25 35
2,950 2,600 2,340
15,160
500
60.6
9.9
75.0
15,920
532
54.7
9.9
77.9
16,710
541
51.8
9.7
78.9
100 75 50
2,850 2,140 1,430
15,510 16,960 20,370
534 449 375
57.0 58.0 58.8
10.3 8.0 5.9
77.0 72.2 64.6
5 25 35
2,950 2,590 2,320
15,290
508
60.1
10.1
75.3
16,120
542
54.1
10.1
78.3
16,960
553
51.1
9.9
79.3
Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPaLHV of Natural Gas Fuel : 35,885 kJ/Nm3(100% CH4)
Typical Steam Condition*1:Steam Pressure : 0.83 MPaSteam Temperature (Saturated) : 172 °CFeed Water Temperature : 110 °CBlowdown from HRSG : 0 %
7
GPB60 / 70 Series Gas Turbine Generator Specifications
GPB70 Package Layout (mm)
10400 1300 1980
327034303900
TurbineExhaust
Turbine Air Intake
VentilationIntake 36
00
6250
Ventilation Exhaust
Oil Cooler Fan ExhaustGas Turbine Inlet Filter and Silencer
-20 -10 0 10 20 30 40 50
Max
imu
m O
utp
ut
[MW
e]
Hea
t R
ate
[MJ/
kW-h
r]
16
15
13
14
12
11
8
7
5
6
4
3
GPB60GPB70
Standard Package ConfigurationM7A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 14,000 rpm (-01/-01D)- Rotor Speed: 13,790 rpm (-02/-02D)Compressor- 12 Stage Axial Flow (-01/-01D)- 11 Stage Axial Flow (-02/-02D)- IGV & 3 Stage VSV - Compression Ratio: 13:1 (-01/-01D)
16:1 (-02/-02D)Combustor- 6 Can Combustors- Dual Ignition System- Conventional Diffusion (-01,-02)(Option De-NOx: Steam Injection)
- DLE (Dry Low Emission) (-01D,-02D)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 4 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)
Starting and Turning System- VFD Motor Drive Lube Oil System- Lube Oil: Turbine Oil ISO VG32 (VG46: Tropical)- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Emergency Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 2,200 liter- Oil Heater (Cold Weather Option)- Stainless Steel Piping: Down Stream of Filter- Simplex Filter (Duplex Filter: Option) - Oil Vapor FanGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)
- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV, 6.6 kV- Efficiency: 97%- Power Factor: 90% (Option 85%, 80%)- Bearing: Sleeve Type, Oil Bath Lubrication- IEC Standard, Class F Insulation with F rise- Exciter: Diverted Field Brushless (Option PMG)
Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)
- Gas Turbine and Generator ControlGT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing
- Touch Panel Operation- Serial Link User Interface (Option)- Remote Monitoring (Option)
Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports
Gas Turbine Generator Model
Gas Turbine Model
Partial Load @ Inlet Air Temp. 15 %
Electric Output kWe
Heat Rate kJ/kW-hr
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
HRSG Steam Output (Typical*1) x103 kg/hr
Total Thermal Efficiency %
Inlet Air Temperature
Maximum Continuous Electric Output kWe
Heat Rate kJ/kW-hr
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
HRSG Steam Output (Typical*1) x103 kg/hr
Total Thermal Efficiency %
GPB60
5,410 4,060 2,700
12,300 13,450 15,900
548 475 403
77.6 77.3 77.1
14.8 11.8 8.9
80.7 76.7 70.5
5 25 35
5,770 4,830 4,240
100 75 50
GPB60D
5,280 3,960 2,640
12,460 14,170 17,140
545 535 475
77.6 69.4 67.3
14.6 12.8 10.3
80.2 78.1 73.7
5 25 35
5,360 4,700 4,120
100 75 50
GPB70
6,590 4,940 3,290
12,060 13,170 15,810
519 449 390
95.8 95.4 95.1
16.7 13.2 10.3
78.4 74.2 68.4
5 25 35
7,000 6,030 5,410
100 75 50
GPB70D
M7A-01 M7A-01D M7A-02 M7A-02D
6,530 4,890 3,260
12,090 14,670 18,710
516 487 492
95.8 91.2 87.2
16.5 14.4 14.0
78.0 70.8 72.2
5 25 35
6,930 5,970 5,350
12,060 12,780 13,410 12,220 12,960 13,630 11,970 12,350 12,840 11,990 12,390 12,880
542 560 575 539 557 572 515 525 534 512 523 532
80.0 72.7 67.5 80.0 72.6 67.4 98.8 91.9 87.6 98.7 91.9 87.6
14.9 14.4 14.0 14.8 14.3 13.9 16.9 16.4 16.2 16.8 16.2 16.0
79.2 82.1 83.6 79.1 81.9 83.5 76.6 79.9 81.8 76.6 79.6 81.5
100 75 50
Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPa (GPB60), 3.43 kPa (GPB70)LHV of Natural Gas Fuel : 35,885 kJ/Nm3(100% CH4)
Typical Steam Condition*1:Steam Pressure : 0.83 MPaSteam Temperature (Saturated) : 172 °CFeed Water Temperature : 110 °CBlowdown from HRSG : 0%
GPB180 Series Gas Turbine Generator Specifications
8
GPB180 Package Layout (mm)
9360
17350 3500
5460
3420
Ventilation Exhaust
TurbineExhaust
Turbine Air Intake
VentilationIntake
Maintenance Beam
VentilationIntake
6100
Standard Package ConfigurationL20A Gas Turbine- Industrial Single-Shaft- Rotor Speed: 9,420 rpmCompressor - 11 Stage Axial Flow- IGV & 4 Stages VSV- Compression Ratio: 18:1Combustor- 8 Can Combustors- Dual Ignition System- Conventional Diffusion (GPB180)(Option De-NOx: Steam Injection)
- DLE (Dry Low Emission) (GPB180D)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Parallel Shaft- Output Speed: 3,000 / 3,600 rpm (50/60 Hz)Starting and Turning System- VFD Motor Dive Starter- Turning Motor
Lube Oil System- Lube Oil: Turbine Oil ISO VG32- Turbine Driven Main Lube Oil Pump- Pre-Post Lube Oil Pump- Emergency Lube Oil Pump- Water Cooled Oil Cooler with Temp. Control Valve- Integral Oil Reservoir: 5,900 liter- Oil Heater (Cold Weather Option)- Stainless Steel Piping: Down Stream of Filter- Duplex Filter- Oil Vapor FanGenerator- Continuos Duty Rating- Cooling: TEWAC- 3 Phase, 3 Wire (Option 4 Wire)- Voltage: 6.6 kV, 11 kV- Efficiency: 97.5%- Power Factor: 90% (Option 85%, 80%)- IEC Standard, Class F Insulation with B rise- Exciter: Brushless PMGEnclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure- Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)
Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC- Gas Turbine and Generator Control
GT start / Shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing
- Touch Panel Operation- Serial Link User Interface (Option)- SCADA System (Option)- Redundant Control System (Option)- Remote Monitoring (Option)
Graphics MonitoringHistorical Trend & Event LoggerDaily and Monthly Reports
19
18
17
16
15
14
13
12-20 -10 0 10 20 30 40 50
Max
imu
m O
utp
ut
[MW
e]
Hea
t R
ate
[MJ/
kW-h
r]13
12
11
10
GPB180/180D Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 3.43 kPa LHV of Natural Gas Fuel : 35,885 kJ/Nm3(100% CH4)
Typical Steam Condition*1:Steam Pressure : 0.83 MPa (GPB180D)Steam Temperature (Saturated) : 172 °C (GPB180D)Feed Water Temperature : 110 °CBlowdown from HRSG : 0%
Gas Turbine Generator Model
Gas Turbine Model
Partial Load @ Inlet Air Temp.15 %
Electric Output kWe
Heat Rate kJ/kW-hr
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
HRSG Steam Output (Typical*1) x103 kg/hr
Total Thermal Efficiency %
Inlet Air Temperature
Maximum Continuous Electric Output kWe
Heat Rate kJ/kW-hr
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
HRSG Steam Output (Typical*1) x103 kg/hr
Total Thermal Efficiency %
L20A
GPB180 / 180D
100 75 50
17,370 13,030 8,690
10,940 12,100 14,270
546 526 469
213 193 185
40.3 34.6 27.8
81.9 80.4 77.0
5 25 35
18,260 16,210 14,860
10,790 11,230 11,700
541 555 566
219 206 198
40.6 40.1 40.1
80.9 82.9 84.0
9
Standby Model (GPS Series)
Exhaust silencer
Gas turbine package(acoustic enclosure)
Turning motorStarter motorIgnition plugMain fuel valveBypass fuel valveStart fuel valve
*
Rated95%
Rated95%
Time lag2 sec.
Time lag60 sec.2 sec.
**55%
***170~360sec.
*10 Hr
30 sec.
No load run300 sec.
Ready to re-start
Bypass fuelvalve close
22%
TUR
BIN
E S
PE
ED
GE
NE
RA
TOR
VO
LT. 5%
RP
MV
OLT
.
UTILITY SUPPLY UTILITY SUPPLY RECOVERUTILITY FAILURE
Util
ityfa
ilure
Util
ityre
cove
ry
Sta
rt
Pre
-exc
i-ta
tion
MC
B o
n
MC
B o
ff
Sto
p
Rel
ease
stop
com
Com
plet
est
op
ON
ON
OPEN
OPEN
OPEN
ON
OPEN
40 sec. Load run
Supplied with GPS1250or larger model.70% rpm for GPS250and GPS50070 sec. for GPS250and GPS500
Note:
Standby gensets must start and supply power in the event of the loss of power from the utility. These functions depend greatly on the prime-mover of the standby system. Starting and providing power areoften more important than financial conditions such as the initial cost of equipment.Kawasaki standby GPS Series are suitable for standby power supply when utility power fails.All the models are designed for automatic operation ( start/power supply/stop ) and equipped with alarm/protection systems.
GPS4000 outdoor installation
Gas turbine package with exhaust silencer Internal view of gas turbine package
GPS1250 roof installation
Typical Timing Chart Of Operation
Gas turbine
Power section Gear boxCoupling
Alternator Skid
10
GPS Series Specifications
Mobile / Trailer Model (MGP/TGP Series)
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1. Developed with vast field experienceGas turbines on trucks or on trailers receive large vibration andshock when they run on roads. Kawasaki industrial trailer mountedgas turbines are incorporated with the experience and technologyfrom Kawasaki aircraft jet engines which are operated under muchsevere environmental conditions.
3. Compact integrationAll necessary equipment is incorporated in the gensets, includingthe fuel tank, batteries, exhaust silencer, cable reel, etc., with acompact aluminum enclosure. Thus, there is easy maintenance ofthe gensets.
Kawasaki MGP/TGP Series gas turbines are mounted on trucks or on trailers for mobile generator sets.The MGP/TGP Series generator sets integrate all necessary equipment including fully automatic operationwithout external energy supply.Better maneuverability, high durability against vibration and shock, and reliable operation are important forthis application. Kawasaki MGP/TGP Series are fully designed to meet such demands.
MGP series generator set
TGP series generator set
MGP500 mobile set
Exhaust outletVentilation outlet
Control panel
Control panelAlternator
Fuel tank Battery
Exhaust silencerCab-overVan-type truck
Sound attenuatingenclosure
Intake air silencerOil coolerGas turbineengine
Switch gear panel
Starter motor
Gas turbine engine
Alternator
Intake air duct
Diaphragm coupling
Common bed Fuel filter(Opposite sides)
Lube oil filter(Both sides)
Exhaust silencer
2. Low center of gravity and large tumble-down angleDue to light weight of gas turbines, the center of gravity of gensetsis lower and this makes it possible to have stable maneuverability.
4. Black start capabilityWithout external supply of electric power, fuel oil, etc., it can start-up and supply electricity.
Particular Advantages
TGP3000 trailer set
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TGP2000 trailer set TGP1250 trailer set
MGP625 mobile set MGP1250 mobile set
MGP/TGP Series Specifications
Note(*1) Output : Up to 40 °C of ambient temp., 150 m sea level(*2) Other models are available. Output range is between 150 kW and 3,200 kW.
System Specifications ( Typical )
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Kawasaki Techno-NetFull Time Support Maintenance Management
Predictive services based on trending data and asset maintenance management
What to do When to do it How to do it Who's to do it
Improvement of Availability and Quality of MaintenanceMinimum down time and good quality with adequate maintenance strategies and execution.
Remote Maintenance System by a GT ExpertProven effectiveness by most Kawasaki remote maintenance users Fleet wide analysis
Techno-Net system monitors Gas Turbine Plant in anyregion of the world for all the time
Three main roles of Techno-Net system
KGT-A ( North America )
KGA ( South East Asia )
Customer Support Dept ( Japan )
Remote Monitoring Server ( Japan )
KGE ( Europe )
The world business centers in the USA, Germany, Malaysia, and Japan are connected by the Internet and by the KHI intranet and monitor gas turbines remotely and globally.
All system data is monitored and recorded hourly, as well as all start signals and first out malfunction signals.Predictive and preventative maintenance is accomplished by analysis of thermal cycles and unit vibration.
Internet/Intranet
Attended monitoring and diagnosis
Connection of centers through the internet
Connect through telephone net between customer and center
Remote monitoring through the Internet Adequate management of maintenance Enforced monitoring and diagnosis
Global remote monitoring Preventing serious failures Maintenance management
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Installation Examples
GPB15 (Indonesia) GPB15D (Poland)
GPB70 (Turkey)
GPB60 (Malaysia)
GPB70 (Indonesia)GPB60D (Germany)
GPB15X (U.S.A)
2 x GPB180 + 1 x STG CCPP System (Japan)