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DESCRIPTION

FESTO MPS I/O DATA CABLE

TRANSCRIPT

Page 1: IO Data Cable Data Sheet

MPS® PA

Data sheets

Page 2: IO Data Cable Data Sheet

GRE-1/4Exhaust flow control valve

10352

Feature Data/description

Data sheet

Part no.:Page:1

Assembly position Any

Adjusting element Slotted head screw

Valve function Flow control – silencer function

Operating pressure 0 - 10 bar

Standard nominal flow rate in flow control direction 996 l/min

Operating medium Compressed air, filtered, unlubricatedFiltered, lubricated air

Medium temperature -10 - 70 °C

Ambient temperature -10 - 70 °C

Product weight 25 g

Mounting type Threaded

Pneumatic connection, port 1 G1/4

Materials information for screw-in stud Wrought Aluminium alloy

Materials information for seals NBR

Regulating screw material data Brass

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:58:46

Page 3: IO Data Cable Data Sheet

I/O cable Description

D.MP-B-AN-KEAT Designation

034031 Order No.

034031

1/2

I/O cable

Data sheet Festo Didactic

Page 4: IO Data Cable Data Sheet

Cable with 21 wires each of cross section of 0.34 mm2. 24 pin plug connectorsare fitted to both ends.

Construction

The I/O cable connects an I/O terminal (Order No. 034035) to a controlcabinet. 16 I/O signals can be transmitted. In addition, the cable conducts thesensor and actuator power supply.

Function

Technical data

Wire colours andpin allocations

01 Bit 0 Output word white 13 Bit 0 Input word grey-pink

02 Bit 1 Output word brown 14 Bit 1 Input word red-blue

03 Bit 2 Output word green 15 Bit 2 Input word white-green

04 Bit 3 Output word yellow 16 Bit 3 Input word brown-green

05 Bit 4 Output word grey 17 Bit 4 Input word white-yellow

06 Bit 5 Output word pink 18 Bit 5 Input word yellow-brown

07 Bit 6 Output word blue 19 Bit 6 Input word white-grey

08 Bit 7 Output word red 20 Bit 7 Input word grey-brown

09 24 V Power supply black 21 24 V Power supply white-pink

10 22

11 0 V Power supply pink-brown 23 0 V Power supply white-blue

12 0 V Power supply purple 24

034031

2/2

Wires per cableCross sectionPlug type

210.34 sq. mmAmphenol 24 pin

010203040506070809101112

131415161718192021222324

Data sheet Festo Didactic

Page 5: IO Data Cable Data Sheet

034035

I/O terminal

© Festo Didactic GmbH & Co., 08/2001 Subject to change 1/2

The terminals for 8 inputs and 8 outputs are combined in a basic unit. In addition,distributor terminals are provided for 0 V and 24 V for the supply of sensors andactuators. The base unit can be clipped onto top-hat rails. All contact points and thecurrent supply are linked to the 24-pin plug. The I/O terminal is connected to thecontrol cabinet by means of an I/O cable, which is not part of the scope of delivery(Order No. 34031).

The I/O terminal provides 8 inputs and 8 outputs on screw terminals. 24 LEDs areavailable for status display to indicate the status of the I/Os.

Feature Value

Number of inputs with LED 8

Number of outputs with LED 8A

Number of terminals 0 V 22

Number of terminals 24 V 12

Connector Amphenol-Tuchel 24-pin, 57 GE series

Design

Function

Technical data

Page 6: IO Data Cable Data Sheet

034035

I/O terminal

2/2 Subject to change © Festo Didactic GmbH & Co., 08/2001

1

13 24

12

X

0 VA0 VA

0 VA0 VB

0 VB

0 VB

0 VB

0 VB

0 VB

0 VB

0 VB

0 VB

0 VB

0 VA

0 VA

0 VA

0 VA

0 VA

0 VA

0 VA

0 VA

0 VA

24 VA

24 VA

24 VB

24 VB

24 VB

24 VB

24 VB

24 VB

24 VB

24 VB

24 VA

24 VA

O7 I7

I0

I1

I2

I3

I4

I5

I6

O1

O0

O2

O3

O4

O5

O6

PIN 1 O0PIN 2 O1PIN 3 O2PIN 4 O3PIN 5 O4PIN 6 O5PIN 7 O6PIN 8 O7PIN 9 24 VAPIN 10 24 VAPIN 11 0 VAPIN 12 0 VAPIN 13 I0PIN 14 I1PIN 15 I2PIN 16 I3PIN 17 I4PIN 18 I5PIN 19 I6PIN 20 I7PIN 21 24 VBPIN 22 24 VBPIN 23 0 VBPIN 24 0 VB

Pin assignment

The inputs of the I/O terminal can be switched for the connection of either positiveswitching (PNP) or negative switching (NPN) sensors via two slide switches.

Connection of negativeswitching sensors (NPN):both switches in NPN position

NPN

PNP

1212

24240 VA0 V

B

0 VB

0 VB

I 7

0 VA

24 VA

24 VA

24 VB

Connection of positiveswitching sensors (PNP):both switches in PNP position

NPN

PNP

1212

24240 VA0 V

B

0 VB

0 VB

I 7

0 VA

24 VA

24 VA

24 VB

Slide switch positions

Note

Page 7: IO Data Cable Data Sheet

MSFG-24DC/42AC-ODSolenoid coil

34411

Feature Data/description

Data sheet

Part no.:Page:1

Assembly position Any

Min. pickup time 10 ms

Duty cycle 100%

Characteristic coil data 24V DC: 4,5W42V AC: 50/60Hz, AL7,5W,HL6W

Permissible voltage fluctuation +/- 10 %

Medium temperature -10 - 60 °C

Protection class IP65

Ambient temperature -5 - 40 °C

Product weight 65 g

Electrical connection Plug vanes for MSSD-F3-pin

Mounting type With knurled nutwith accessories

Materials information, housing PA

Materials information, plug Steel

Material information, coil Copper

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:49:18

Page 8: IO Data Cable Data Sheet

150768

Starting current limiter

© Festo Didactic GmbH & Co., 08/2001 Subject to change 1/2

A relay and an electronic current limiter have been integrated on a circuit board. Thecircuit board can be fitted via the attachments on the reverse side. Electricalconnection is effected via screw terminals.

The device limits the surge current to a maximum of 2A the moment it is switchedon. Otherwise, the module operates in the same way as a relay.

This module must only be used to operate consuming devices with a maximum staticcurrent requirement of 1A. The current limiting effect must not be used for thecontinuous current limiting of a consuming device.

24 V

0 V

24 VIN 0 VOUT

0 V 0 V

A

SPS

M

Connection diagram

Design

Function

Note

Page 9: IO Data Cable Data Sheet

150768

Starting current limiter

2/2 Subject to change © Festo Didactic GmbH & Co., 08/2001

Feature Value

Control voltage 24 V DC

Current 1 A

Current limitation 2 A

Max. limitation duration 50 ms

Max. switching frequency 1/s

Technical data

Page 10: IO Data Cable Data Sheet

152894

Service unit with on/off valve

© Festo Didactic GmbH & Co., 04/2001 Subject to change 1/2

The filter regulator with pressure gauge, on/off valve, push-in fitting and quick

coupling plug is mounted on a swivelling retainer. The filter bowl is fitted with a

metal bowl guard. The unit is mounted on the profile plate by means of cheese head

screws and T-head nuts (mounting alternative “C”). Attached is a quick coupling

socket with threaded bush and connector nut for plastic tubing PUN 6 x 1.

The filter with water separator cleans the compressed air of dirt, pipe scale, rust and

condensate.

The pressure regulator adjusts the compressed air supplied to the set operating

pressure and compensates for pressure fluctuations. An arrow on the housing

indicates the direction of flow. The filter bowl is fitted with a filter drain screw. The

pressure gauge shows the preset pressure. The on/off valve exhausts the entire

control. The 3/2-way valve is actuated via the blue sliding sleeve.

When constructing a circuit, please ensure that the filter regulator is installed in the

vertical position. The pressure regulator is fitted with an adjusting knob, which can

be turned to set the required pressure. By sliding the adjusting knob towards the

housing, the setting can be locked.

Design

Function

Note

Page 11: IO Data Cable Data Sheet

152894

Service unit with on/off valve

2/2 Subject to change © Festo Didactic GmbH & Co., 04/2001

Pneumatic

Medium Compressed air

Design Sintered filter with water separator, diaphragm control valve

Assembly position Vertical ±5°

Standard nominal flow rate * 750 l/min

Upstream pressure max. 1600 kPa (16 bar)

Operating pressure max. 1200 kPa (12 bar)

Connection Coupling plug fore coupling socket G 1/8

QS-plug fitting for plastic tubing PUN 6 x 1

* Upstream pressure: 1000 kPa (10 bar), Operating pressure: 600 kPa (6 bar),

Differential pressure: 100 kPa (1 bar).

Technical data

Page 12: IO Data Cable Data Sheet

LRMA-QS-4Pressure regulator

153495

Feature Data/description

Data sheet

Part no.:Page:1

Actuator lock Knurled screw with lock nut

Assembly position Any

Design structure directly-controlled piston regulatorwith looped-through compressed air supply

Controller function with secondary exhaustOutput pressure constant

Pressure gauge with pressure gauge

Pressure control range 1 - 8 bar

Inlet pressure 1 0 - 9 bar

Standard nominal flow rate 50 l/min

Operating medium Filtered compressed air

Ambient temperature 0 - 60 °C

Product weight 45 g

Mounting type with through hole

Pneumatic connection, port 1 QS-4

Pneumatic connection, port 2 QS-4

Materials information for screw-in stud Nickel platedBrass

Materials information, housing PBT-reinforced

Materials information for thread seal PTFE

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 14:00:12

Page 13: IO Data Cable Data Sheet

160236

Pressure vessel

© Festo Didactic GmbH & Co. KG, 02/2004 Subject to change 1/1

Pressure vessel

The pressure vessel is used for storage of pressurized media.

The pressure vessel is used for the storage of pressurized media.

Parameter Value

Medium Water

Design Welded vessel

Mounting Mounting bracket

Connection G ½“

Volume 2 l

Pressure range * -0,95 bar to 16 bar

Materials Steel (X 5 Cr Ni 18 10)

Weight 1,681 kg

Subject to change

* If ou use the pressure vessel within the pressure control station, the maximum

operating pressure must not exceed 0,5 bar!

Function

Design

Technical data

Note

Page 14: IO Data Cable Data Sheet

162844

Pressure gauge

© Festo Didactic GmbH & Co. KG, 03/2004 Subject to change 1/2

Pressure gauge

This pressure gauge (to EN 837-1) is designed for pressure measurement and

display in controls.

The maximum pressure at continuous operation (dead load) is at ¾ of the full scale

value. The Pressure gauge is free of paint-wetting impairment substances.

Symbol

Description

Page 15: IO Data Cable Data Sheet

162844

Pressure gauge

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 03/2004

Parameter Value

Nominal diamenter 63 mm

Indicating range 0...1 bar

Operating pressure 0...0,7 bar

Medium Liquid and gaseous media (not permissible:

oxygen, acetylene)

Design Bourdon tube pressure gauge

Connection G1/4(Type MA-40-...-1/8-EN: R1/8)

Anschlusslage Rear side (centrically)

Temperaturbereich -20°C...+60°C

Measuring device class (DIN 16005/EN 837-1) 2,5

Vibration resistance (DIN IEC 68-2-6/EN 837-1) 5 m/s2 at 10 ... 150 Hz

Resistance to shocks

(DIN IEC 68-2-27/EN 837-1)

150 m/s2 at 11 ms

Protection class IP 43

Materials

Housing

Window shield

Dial

Labelling

Connection thread

PS, black

SAN

ABS white

black, blue

Brass

Subject to change

Technical data

Page 16: IO Data Cable Data Sheet

SOEG-E-Q30-PS-S-2LReceiver

165323

Feature Data/description

Data sheet

Part no.:Page:1

Conforms to standard DIN EN 60947-5-2

Short circuit strength Pulsing

Type of light Infrared

Measurement method Through-beam sensorReceiver

Switching element function Dark switching

Polarity protected for all electrical connections

Upper limit of adjustment range 6 mm

Setting options Potentiometer

Operating reserve display Green LED

Operating status display Yellow LED

Max. switching frequency 1.000 Hz

Operating voltage DC 10 - 30 V

Idle current 30 mA

Max. output current 200 mA

Residual ripple 20 %

Switch output PNP

Voltage drop 2 V

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Protection class IP65

Ambient temperature -5 - 55 °C-25 - 55 °C

Product weight 18 g

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:56:31

Page 17: IO Data Cable Data Sheet

SOEG-E-Q30-PS-S-2LReceiver

165323

Feature Data/description

Data sheet

Part no.:Page:2

Working range 0 - 6.000 mm

Electrical connection M8x1Plug3-pin

Mounting type with through hole

Materials note Copper and Teflon-free

Materials information, housing PBT-reinforced

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:56:31

Page 18: IO Data Cable Data Sheet

SOEG-S-Q30-S-LTransmitter

165353

Feature Data/description

Data sheet

Part no.:Page:1

Conforms to standard DIN EN 60947-5-2

Type of light Infrared

Measurement method Through-beam sensorTransmitter

Polarity protected for all electrical connections

Upper limit of adjustment range 6 mm

Max. switching frequency 1.000 Hz

Operating voltage DC 10 - 30 V

Idle current 25 mA

Residual ripple 20 %

Voltage drop 2 V

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Protection class IP65

Ambient temperature -5 - 55 °C-25 - 55 °C

Product weight 18 g

Electrical connection M8x1Plug3-pin

Mounting type with through hole

Materials note Copper and Teflon-free

Materials information, housing PBT-reinforced

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:55:43

Page 19: IO Data Cable Data Sheet

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/2

170701, 170702, 170703, 170705, 304518, 690590

Pipe fittings

Piping of process engineering systems is quick, reliable and leak-proof using the

piping and push-fit connector system. The individual components of the piping

system are:

• Push-in L-connector 90° (see above) Order No. 170701

• Push-in T-connector (see above) Order No. 170702

• Hand lever valve (see above.) Order No. 170703

• Plug Order No. 170705

• Straight piping sections

available in different lengths Order No. 304518

• Push-in L-connector 90° (see above) Order No. 690590

• Pipe cutter Order No. 7658

The piping system consists of pipes and push-fit connectors made of plastic.

Parameter Value

Operating characteristics

Cold water system

Hot water system

Central heating system

20 °C/10 bar

65 °C/7 bar

82 °C/4 bar

Withdrawal force > 1200 N/20 °C

Bursting pressure > 40 bar/20 °C

Flow media Water, miscellaneous gases

Operating pressure Max. 6 bar at 80 °C

Material Plastic PEM (Polymerelectrolytmembranes)

Piping diameter, external 15 mm

Function

Design

Technical data

Page 20: IO Data Cable Data Sheet

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

170701, 170702, 170703, 170705, 304518, 690590

Pipe fittings

• A pipe cutter is required to cut the piping to length.

• Piping is assembled without the need for tools.

• Assembly:

– Simply cut the piping to length using plastic pipe cutters and ensure that the

pipe is free of sharp edges, longitudinal grooves or other damage.

– Prior to pushing-in, the fitting must be in the „unlocked“ position, whereby a

narrow gap exists between the screw cap and the body of the fitting.

– Insert the piping past the O-ring up to the stop in the connector. The O ring in the

support sleeve ensures additional sealing of the connection.

– Tighten the screw cap up to the stop on the housing. This presses the O-ring onto

the piping, thereby securing the connector.

– Check the established connection by attempting to withdraw the piping.

Zweite Abdichtung = Second seal

Einsteckmarkierung = Plug-in mark

• Dismantling:

– Unscrew the screw cap until a narrow gap is created and the two arrows snap

into the opposite position. Press back and hold the retaining element using your

fingers or with the help of releasing tool. The pre-fitted piping can now be pulled

out.

Assembly/dismantling

Page 21: IO Data Cable Data Sheet

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 1/2

170704

Double non-return valve

This valve has a shut-off function whereby flow is only possible in one direction.

The valve has an additional functional screw for manual exhausting.

The direction of the non-return function must be noted when installing the valve.

The valve must not be used for gas, heating oil or compressed air applications.

Attachments and piping must be kept clean and undamaged prior to usage.

Piping can be assembled without the need for tools.

Assembly: The piping is inserted into the push-in connector up to the stop.

Dismantling: To release the connection, release the collet on the push-in connector

and pull out the piping.

Function

Note

Assembly/dismantling

Page 22: IO Data Cable Data Sheet

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

170704

Double non-return valve

Parameter Value

Operating characteristics

Cold water system

Hot water system

20 °C/10 bar

65 °C/6 bar

Flow medium Water

Material Polyacetal (POM)*

Plug-in connection for piping diameter, external 15 mm

– * Polyoxymethylene/polyacetal (POM)

Structural formula:

Polyacetals (POM) are universal materials for functional components in precision

mechanics and in apparatus engineering. They offer excellent characteristics

such as low frictional resistance, excellent abrasion resistance, excellent spring

power, high fatigue resistance, excellent electrical characteristics, high dielectric

strength, low dielectric loss factor, good chemical resistance, particularly to

solvents and they are extremely resistant to stress crack formation.

Polyacetals (POM) are thermoplastics, which and have been on the market since

1959.

Technical data

Page 23: IO Data Cable Data Sheet

170709

Temperature sensor

© Festo Didactic GmbH & Co. KG, 07/2006 Subject to change 1/4

The temperature sensor comprises a resistance thermometer made of platinum and with exchangeable measuring insert. The sensor consists of a shield tube, a connecting head and the measuring insert. When installing the sensor, make sure that the sensor accepts the temperature to be measured as accurately as possible. Heat absorption or heat supply through the sensor is to be avoided. The temperature sensor is screwed into the threaded hole of a container t. Resistance basic values of Pt 100 resistances as a function of temperature: Temperature [°C] −100.00 0.00 100.00 200.00 Basic value [W] 60.25 100.00 138,50 175.84

Characteristic line: Resistance curve of Pt 100 across temperature within a range of −100 °C to +200 °C

ϑ

Function

Design

Page 24: IO Data Cable Data Sheet

170709 Temperature sensor

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 07/2006

The permissible flow velocity is 3 m/s. In order to dismantle the sensor, it is not necessary to release the entire mounting on the container. It is sufficient to loosen both of the set screws (see fig. below). This then enables you to pull the thermoelement out of the protective sleeve.

1 Set screw (2x) 2 Protective sleeve 3 Thermoelement

Parameter Value

Design To DIN 43 763

Measuring range −50 °C – +150 °C

Measuring resistance Pt 100

Material Plastic

Tolerance

0 °C

100 °C

+/− 0.12 Ω

+/− 0.30 Ω

Material:

Casing

Protective sleeve

Stainless steel

Stainless steel

Dimensions

Length

Measuring insert length

Screw-in thread

100 mm

145 mm

G ½“

Electrical connection Cable, 750 mm long

Note

Dismantling of the sensor

Technical data

Page 25: IO Data Cable Data Sheet

170709

Temperature sensor

© Festo Didactic GmbH & Co. KG, 07/2006 Subject to change 3/4

ϑGnWs

The table below contains the digitalised measured value representation of the Simatic S7 for the standard temperature range of the generator.

Temperature range -

Standard PT 100 850°C

Decimal unit Hexadecimal unit Range

>1000.0 32767 7FFFH Overflow

1000.0

.

.

850.1

10000

.

.

8501

2710H

.

.

2135H

Overload range

850.0

.

.

−200.0

8500

.

.

−2000

2134H

.

.

F830H

Nominal range

−200.1

.

.

−243.0

−2001

.

.

−2430

F82FH

.

.

F682H

Underload range

<-243.0 −32768 8000H Underflow

.

Pin allocation

Simatic S7 range of values

Page 26: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 07/2006

Page 27: IO Data Cable Data Sheet

170712

Pump

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

• Recirculating pump for water, antifreeze compounds in heating systems for

motor vehicles, boats, caravans, etc. • Recirculating pump for fresh water cooling in vehicles. • All-purpose pump for applications where self-priming is not required. These pumps are standard intake centrifugal pumps and must be filled with the pumping medium prior to commissioning. These pumps must not be operated dry. A brief period of dry operation does not damage the pump. Please note that if the pump is operated dry for more than 30 minutes, it will be rendered unusable. If run dry, a noise will become audible. Important: This pump must always operate in the specified direction of rotation. The pumps are designed for continuous operation and voltage fluctuations of ±20%. They must not be used for waste water containing coarse dirt particles. The pumps can be installed in any working position – horizontal or vertical. In order to avoid the formation of air pockets, the pump outlet should be turned upwards in the case of horizontal mounting or aligned so that it is positioned at the upper side of the pump.

Typical areas of application

Mounting instructions

Page 28: IO Data Cable Data Sheet

170712 Pump

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

The pump is held within a clamping ring and is mounted onto a profile plate using two screws and T-head nuts.

Individual components of the pump: 1) Housing, ∅ 20 2) Impeller 3) O-ring 4) Screw 5) Clamping ring 6) Washer 7) Shaft 8) Seal 9) Magnet housing When in operation, note the polarity of the voltage applies. The cable connections are colour coded: Operating voltage Positive terminal red Negative terminal black The maximum cable length is 44 m at: Cable cross section: 1.0 mm2

Operating voltage: 24 V

Design

Note

Page 29: IO Data Cable Data Sheet

170712

Pump

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

Parameter Value

Pump housing Fibreglass reinforced plastic (PPA,

GF 30 %)

Shaft Stainless steel

Wearing plate Stainless steel

O-ring EPDM

Impeller Body: Fibreglass reinforced plastic (PPS, GF

40 %)

Magnet: Ferrite

Bearing: Resin-bound carbon

Magnet housing Fibreglass reinforced plastic (PSU,

GF 30 %)

Motor flange Fibreglass reinforced plastic (PA66,

GF 30 %)

Motor housing Steel, iron-zinc treated,

Motor cover Fibreglass reinforced plastic (PA 66,

GF 30 %)

Schrauben Steel, iron-zinc treated,

Motor Bearing mounted, permanent magnet motor

12/24 V

Motor bracket? Aluminium, varnished

Protection class IP 67 (DIN 40050)

Connection

Push-in connection for piping diameter, external

20 mm (¾“)

15 mm

Interference supressed EN 55014

Temperature range

Fluidt

Environment

−40°C – + 100°C

−40°C – +70°C

Max. system pressure 2.5 bar

Operating voltage 24V DC

Power 26 W

Max. flow 10 l/min

Dimensions:

Length

Width

Height

170 mm

62 mm

75 mm

Weight 0.53 Kg

Technical data

Page 30: IO Data Cable Data Sheet

170712 Pump

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Pressure (bar) Delivery rate (l/min) Current at 24 V (A)

0.1 26 1.1

0.2 19,5 1.0

0.3 9,0 0.75

Measured values apply for a tubing connection of ¾“ (20 mm)

Pressure and performance

Page 31: IO Data Cable Data Sheet

170713

Heating unit

The heating unit functions via a 230 V AC power supply. Two operating modes

facilitate strictly digital or analogue operation. If the digital operating mode is used,

the heater is switched on and off via a 24 V input.

Function

In the case of analogue operation, heating power can be infinitely adjusted via a 0 to

10 V signal.

An LED indicates the switching status and also any faults.

The heater is screwed into a 50 mm diameter hole in a container and retained via a

threaded sleeve.

Setup

The submersible heater must only be operated when entirely submersed in fluid.

Parameter Value

Heating power 1000 W / 230 V AC

Power supply 24 V DC / 100 mA

Digital input 24 V DC / 12 mA

Analogue input 0 to 10 V

Dimensions

Heater tube

Retaining thread

150 mm x 20 mm diameter

G 1• "

Materials (heater tube casing) Stainless steel

Connections

Heater

Control

Mains cable with plug, 2000 mm long

4-pin M8 plug

Technical data

• Festo Didactic GmbH & Co. KG, 06/2007 Subject to change without notice 1/

Page 32: IO Data Cable Data Sheet

170713

Heating unit

Parameter Value

Digital operation:

24 V at digital input and

24 V at analogue input

0 V at digital input and

24 V at analogue input

Green on

continuously Heater on

Green off Heater off

Analogue operation:

24 V at digital input and

0 to 10 V at analogue input

Flashing green Heater

actuated

Excessively high temperature at heater tube:

Heater is shut down at TH > approx. 50˚ C,

and is switched back on automatically at TH < 45˚ C

Red on continuously Heater off

Excessively high temperature at power section:

Heater is shut down at component temperature TC > 90˚ C,

and is switched back on automatically at TC < 85˚ C

Flashing red Heater off

LED display

Parameter Value

24 V supply Plug pin 1 (brown)

0 V supply Plug pin 4 (blue)

24 V digital input Plug pin 3 (black)

0 to 10 V / 24 V analogue input Plug pin 2 (white)

Electrical pin allocations

The heating tube is subject to high temperatures – risk of burns!

2/ Subject to change without notice • Festo Didactic GmbH & Co. KG, 06/2007

Page 33: IO Data Cable Data Sheet

170714

Proportional valve

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 1/7

Proportional valve

The proportional valve facilitates flow control of neutral gases and fluids. It can be

used as a remote controllable final control element or in closed control loops.

The proportional valve is a directly actuated 2/2- way valve. The valve piston is lifted

of its seat as a function of the solenoid coil current and releases the flow from

connection 1 to connection 2. Once the valve is de-energised, it is closed via a reset

spring.

The control signal, which is transformed into a PMW-signal, lifts the piston of its

seat. The frequency of the PWM-signal could be changed. The value depends on

what kind of valve is used.

The proportional valve is mounted on an angle bracket and can be attached to an

MPS profile plate using a screw and T-head nut.

The maximum flow rate for water should not exceed 3 m/s.

Function

Design

Information

Page 34: IO Data Cable Data Sheet

170714

Proportional valve

2/7 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 03/2009

Parameter Value

Permissible operating voltage

(to be connected to control electronics)

24 V DC

Power consumption (solenoid) 8 W

Operation permanent

Degree of protection IP 65

Nominal size 7,1 mm

Operating pressure max. 1 bar pressure difference

Ambient operating temperature max. +75 °C

Response sensitivity < 2% of final value

Repetition accuracy < 3 % of final value

Flow media Neutral media

e.g. water, compressed air

Flow rate coefficient 15,0 l/min; 0,9 m³/h

Temperature of medium -10 °C to +90 °C

Materials

Housing

Internal valve parts

Seal

Brass

Stainless steel

FPM

Dimensions

Height with plugged in control electronics

Length

129,5 mm

40 mm

Pipe connection G 3/8

Electrical connection Contact box with 4 pins

Subject to change

Technical Data of

the valve

Page 35: IO Data Cable Data Sheet

170714

Proportional valve

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 3/7

Parameter Value

Permissible voltage supply 24 VDC +/- 10%

Residual ripple max. 10 %

Input signal 0 ... 10 V, 0 ... 20 mA, 4 ... 20 mA

Power consumption 0,8 W

Current consumption at approx.. 24V max. 1100 mA

Min. current Adjustable between 15 – 50% of the

max. current

Max. current Adjustable between 30 – 100 % of the

max. current

Time ramp optional ON/OFF, adjustable between 0,1 – 3s

Adjustable switching frequency 40 – 700 Hz

Ambient operating voltage -10 to + 75°C

Material (Housing) Plastic

Electrical connection Contact box with 4 pins

Subjects to change

Technical Data of

the control electronic

Page 36: IO Data Cable Data Sheet

170714

Proportional valve

4/7 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 03/2009

9

10

11

12

Pin assignment

1 gasket

2 connector

3 printed circuit

4 cap and gasket

5 screw

6 wire wound coil

7 wire wound coil

8 protection earth

9 supply 24V DC

10 control signal

11 neutral conductor 0 V

12 protection earth

Connecting instruction

6

7

8

Page 37: IO Data Cable Data Sheet

170714

Proportional valve

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 5/7

D

P1 minimum flow rate (point of origin)

P2 ramp time

P3 maximum flow rate

P4 switching frequency

D1 input signal

X1

The minimum control range can be adjusted by the potentiometer P1

X 2

The maximum control range can be adjusted by the potentiometer P3

Set potentiometer

Flow curve

Page 38: IO Data Cable Data Sheet

170714

Proportional valve

6/7 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 03/2009

Setup the input signal by using the switches D1. The graphic below shows, how the

switches has to be set. The factory-setting for the input signal is 0-10 V.

S1 control signal

S2 ramp ON/OFF

S3 control signal

S4 control signal

0-10 V DC: S1 OFF, S3 ON, S4 OFF

0-20 mA: S1 ON, S3 ON, S4 OFF

4-20 mA: S1 OFF, S3 OFF, S4 OFF

Activate the ramp function while (switching ON S3), to delay the flow rate at fast

signal changes. The ramp time can set with the potentiometer P2 in a range between

0.1 and 3 seconds. By using the proportional valve in the compact workstation, the

ramp function is not needed and could stay off. The factory setting for the ramp time

is ”no ramp”.

For commissioning the proportional valve, following criteria has to be fulfilled:

• The tank has to be filled to the lowest level (~4 l)

• Open the relevant hand valves, so that the medium gets in a circle way through

the proportional valve back in the tank.

• Ramp function has to be off.

Setting the minimum and maximum flow rate

Switch on the pump and the proportional valve by activating them from the

controlling software. Setup the control value of the proportional valve to 1 V. Control

the pump digital, thus with maximum control value. Now setup the flow rate to

~0.25 l/min via the potentiometer P1.

In the next step, setup the proportional valve with 10 V, maximum control value.

Via the potentiometer P3, the maximum flow rate can be adjusted. Twist the

potentiometer until the flow rate has reached an value of ~2.7 l/min.

DIP-switches

Notes for Installation

Page 39: IO Data Cable Data Sheet

170714

Proportional valve

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 7/7

Information

The setup of the maximum flow rate affects the minimum flow rate marginally. Due

to a restart, the setup of the minimum flow solves the problem.

Some mounting conditions create unwanted vibrations. In this cases increase the

switching frequency via the potentiometer P4. The problem should be solved.

Factory setting is 300 Hz.

By changing the switching frequency a unwanted effect occurs. The minimum and

maximum flow rate also changes its value. Restart the mentioned steps above to

solve the problem.

Page 40: IO Data Cable Data Sheet

170715

2/2 way solenoid valve DN10

© Festo Didactic GmbH & Co. KG, 02/2009 Subject to change 1/2

2/2 way solenoid valve

The 2/2-way solenoid valve is a direct controlled valve. If electrical current is not

flowing through the coil, the valve is closed by spring power. There is no pilot

pressure necessary to open the valve.

In normal position the armature with seal is pressed from spring power on the valve

seat.

The medium reinforces the seal effect. Engaging the selenoid coil the armature is

lifted from the valve seat whereby it is released. The medium is possible to flow

unchecked from P to A. Deactivating the selenoid coil the clip presses on the

armature whereby the valve is locked.

The 2/2-way solenoid valve is mounted with plug connectors into the piping.

Schaltzeichen

Function

Functional principle

Design

Page 41: IO Data Cable Data Sheet

170715

2/2 way solenoid valve DN10

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 02/2009

The assembly position of the valve is in any direction, preferably vertical position.

Neutral gases, liquids and steam.

Plug vanes to DIN 43650 A for a connector socket Type 2508.

For a firm attachment, a pipe clamp may be fitted in front and behind the valve.

Parameter Wert

Nominal diameter 10 mm (DN10)

Connection G 1/2

Pressure difference 0...0,3 bar

Static pressure max. 10 bar

Max. anbiant air temperature 50 °C

Body material Brass

Cores Stainless steel (1.4105)

Assembly position Arbitrary, preferably vertical position

Operating voltage 24 VDC ±10 %

Operating cycles max. 360/min.

Viscosity of usable media max. 21 mm2/s (3 °E)

Power consumption 8 W

Kv-Value (water, +20°C) 1,2 m3/h (measurement 1 bar valve input free

outlet

Protection class IP 54

Weight 0,415 kg

Subject to change

1

2

3

Assembly position

Medium

Electrical connection

Note

Technical data

Electrical pin assignment

1 24 V (black)

2 Ground (black)

3 PE (gn/ge)

Page 42: IO Data Cable Data Sheet

170716

Ball valve

© Festo Didactic GmbH & Co. KG, 02/2004 Subject to change 1/1

Ball valve

Swivelling of the lever, causes the flow to be shut off completely in both directions. The ball valve is installed in the piping by means of quick push-pull connectors. The figure above shows the ball valve in closed position. If the lever is turned to 90° ball valve is opened completely.

Parameter Value

Connection 15 mm

Nominal size 15

Pressure range 0 ... 7 bar

Temperature range (with plastic connectors) 0 ... +65 °C

Actuating force 5 Nm

Weight Approx. 0,45 kg

Subject to change

Function

Design

Note

Technical data

Page 43: IO Data Cable Data Sheet

GRLA-M5-QS-4-LF-COne-way flow control valve

175056

Feature Data/description

Data sheet

Part no.:Page:1

Assembly position Any

Adjusting element Slotted head screw

Valve function Exhaust-air one-way flow control valve

Operating pressure 0,2 - 10 bar

Standard flow rate in direction of flow control: 6 -> 0 bar

80 l/min

Standard flow rate in blocked direction: 6 -> 0 bar 100 - 150 l/min

Standard nominal flow rate in flow control direction 40 l/min

Standard nominal flow rate in non-return direction 50 - 75 l/min

Operating medium Filtered, unlubricated compressed air, 40 µm filtrationFiltered, lubricated compressed air, 40 µm filtration

Medium temperature -10 - 60 °C

Ambient temperature -10 - 60 °C

Max. tightening torque 1,5 Nm

Product weight 9 g

Mounting type Threaded

Pneumatic connection, port 1 M5

Pneumatic connection, port 2 QS-4

Materials information for screw-in stud Nickel platedBrass

Materials information for seals NBR

Materials information, housing Zinc die-casting

Release ring material data POM

Regulating screw material data Brass

Swivel joint material data Zinc die-casting

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:55:01

Page 44: IO Data Cable Data Sheet

QSML-M7-6Push-in/threaded L-fitting

186353

Feature Data/description

Data sheet

Part no.:Page:1

Size Mini

Nominal size 4 mm

Type of seal on screw-in stud Sealing ring

Design structure Push/pull principle

Operating pressure -0,95 - 10 bar

Operating medium Filtered compressed air

Corrosion resistance classification CRC 2

Ambient temperature 0 - 60 °C

Max. tightening torque 2 Nm

Pneumatic connection M7for tubing, 6mm outside diameter

Materials information, housing PBT-reinforced

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:54:02

Page 45: IO Data Cable Data Sheet

DRE-4-F05-Q10-FOSemi-rotary drive

189971

Feature Data/description

Data sheet

Part no.:Page:1

Size of actuator 4

Rotation angle adjustment range 90 deg

Flange hole pattern F05

Swivel angle 90 deg

Fitting connection conforms to standard ISO 5211

Cushioning none

Assembly position Any

Mode of operation single-acting

Design structure Rack and pinion

Position detection none

Closing direction Spring force, opening

Valve connection conforms to standard VDI/VDE 3845 (NAMUR)

Operating pressure 2 - 10 bar

Operating medium Dried compressed air, lubricated or unlubricated

Corrosion resistance classification CRC 3

Ambient temperature -20 - 80 °C

Torque at 6 bar 26,9 Nm

Spring return moment 10,3 Nm

Efficiency of actuator 80 %

Air consumption per cycle 0,3 l

Product weight 1.200 g

Shaft connection V14

Pneumatic connection G1/8

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:51:47

Page 46: IO Data Cable Data Sheet

DRE-4-F05-Q10-FOSemi-rotary drive

189971

Feature Data/description

Data sheet

Part no.:Page:2

Sub-base

Materials note Contains PWIS substances

Materials information for drive shaft AluminiumAnodised

Materials information for cover PA

Materials information for seals NBR

Materials information, housing AluminiumAnodised

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:51:47

Page 47: IO Data Cable Data Sheet

CPE10-M1BH-5L-M7Solenoid valve

196927

Feature Data/description

Data sheet

Part no.:Page:1

Nominal size 4 mm

Exhaust-air function throttleable

Type of actuation electrical

Sealing principle soft

Assembly position Any

Manual override resettingwith accessories, detenting

Design structure Piston slide

Type of reset Air spring

Type of piloting Piloted

Flow direction non reversible

Valve function 5/2monostable

Valve position identification Inscription label holder

Operating pressure range, external pilot air -0,9 - 10 bar

Operating pressure range, internal pilot air 3 - 8 bar

Control pressure characteristics (diagram) Diagram

b value 0,41

C value 1,43 l/sbar

Standard nominal flow rate 350 l/min

Switching time off 16 ms

Switching time on 16 ms

Operating pressure 3 - 8 bar

Duty cycle Kabelsteckdose KMYZ-9-...100% mit Haltestromabsenkung

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:50:45

Page 48: IO Data Cable Data Sheet

CPE10-M1BH-5L-M7Solenoid valve

196927

Feature Data/description

Data sheet

Part no.:Page:2

Characteristic coil data 24V DC: 1W

Operating medium Dried filtered compressed air, TFDried, filtered and lubricated compressed air, TFGFiltered, unlubricated compressed air, 40 µm filtrationDried compressed air, lubricated or unlubricatedFiltered, lubricated compressed air, 40 µm filtration

Corrosion resistance classification CRC 2

Medium temperature -5 - 50 °C

Protection class IP65to IEC 60529with plug socket

Pilot medium Dried compressed air, lubricated or unlubricated

Ambient temperature -5 - 50 °C

Product weight 0,056 kg

Mounting type with through hole

Pilot exhaust port 82 M3

Pilot exhaust port 84 M3

Pilot air port 12 M3

Pilot air port 14 M3

Pneumatic connection, port 1 M7

Pneumatic connection, port 2 M7

Pneumatic connection, port 3 M7

Pneumatic connection, port 4 M7

Pneumatic connection, port 5 M7

Materials information for seals NBR

Materials information, housing Aluminium die cast

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:50:45

Page 49: IO Data Cable Data Sheet

CPE10-M1BH-5L-M7Solenoid valve

196927

Feature Data/description

Data sheet

Part no.:Page:3

Authorisation c UL us - Recognized (OL)

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:50:45

Page 50: IO Data Cable Data Sheet

304518

Piping

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2

This plastic piping made of polyethylene is used to establish all connections, with

the exception of piping with acrylic glass.

Parameter Value

Material Polyethylene (PE)**

Temperature and pressure

Hot water

Cold water

Periodic with interruptions *

6 bar at 65 °C

12 bar at 20 °C

114 °C

Expansion 1 % across the overall length (20 °C – 82 °C)

Medium Water

Light Protect against ultraviolet light (long term solar

irradiation, etc.)

Dimensions

Piping diameter, external

Piping length

15 mm

2 m

*Never use this piping in conjunction with an uncontrolled heat source!

**Lead-free and non-toxic. Long service life.

Function

Technical data

Page 51: IO Data Cable Data Sheet

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Page 52: IO Data Cable Data Sheet

374134

Gear motor

© Festo Didactic GmbH & Co., 08/2001 Subject to change 1/2

The 24 V D.C. motor is permanently attached to a reversible worm gear. The motorshaft and drive shaft are positioned at right angles. The gear motor can be attachedvia the worm gear housing by means of three screws. The mounting holes are forselftapping screws M5. Electrical connection is by means of 2 flat.

The gear motor serves as a drive for the various conveyors.

Feature Value

Nominal voltage 24 V

Nominal current 1,5 A

Nominal speed of drive shaft 65 r.p.m

Reduction stages 1

Nominal torque 1 Nm

Reversible yes

Starting torque 7 Nm

Connection 2 flat pins

Weight 450 g

Design

Function

Technical data

Page 53: IO Data Cable Data Sheet

373134

Gear motor

2/2 Subject to change © Festo Didactic GmbH & Co., 08/2001

0 1 2 3 4 5 6 7 8 Nm 100 0

5

10

15

20

25

30

35

40

50

I1

0

110

220

330

440

550

660

770

8 n180

10100

Torque M

Curr

ent I

Rota

tiona

l spe

ed n

A

Effic

ienc

y η

r.p.m

η1

%

Characteristic curve

Page 54: IO Data Cable Data Sheet

526213

Analogue terminal

© Festo Didactic GmbH & Co. KG, 06/20065 Subject to change 1/2

1...

9 10 11 12 13 14 15

8

The analogue terminal is an optimised terminal strip for the connection of analogue sensors and actuators to a control unit (PLC, EasyPortDA, Simu-Box etc.) via 15 pin Sub-D interfaces. A 15-pin cable (not included) with a core cross-section of 0.25 mm2 connects the analogue terminal parallel to the control unit. 4 analogue input signals and 2 analogue output signals can be connected. The analogue terminal is to be mounted on an H-rail.

Parameter Value

Number of analogue inputs 4

Number of analogue outputs 2

Number of earth for inputs and outputs 2

Nominal voltage VN 125 V

Max. Current-carrying capacity per branch 2.5 A

Number of pins 15

Dimensions

Length

Width

Height

45 mm

65 mm

42 mm

Ambient temperature (operation) -20 °C – 50 °C

The function of the terminals is described in general in the allocation list and subject to the function scope of the industrial controller. Therefore please observe the notes regarding the connection procedure of the controller.

Function

Design

Technical data

Page 55: IO Data Cable Data Sheet

526213 Analogue terminal

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/20065

PIN allocation Analogue terminal

Analogue Function Terminal

OUT VO1 1

VO2 2

AGNDO 3

IN II2 4

II1 5

AGNDI 6

VI2 7

VI1 8

OUT IO2 9

IO1 10

IN II4 12

II3 13

VI4 14

VI3 15

U = Voltage I = Current E = Input A = Output GND = Earth

Pin allocation

Page 56: IO Data Cable Data Sheet

526214

Analogue comparator 0 - 10 V

© Festo Didactic GmbH & Co., 06/2003 Subject to change 1/2

4

GN

DG

ND

+10

V

+24

V

AIn

GN

D

Erro

r

LEVEL1 LEVEL2

0-10 V AnalogComparator

7 5

2

6

8 3

1 (low)1 (mid)

1 (high)

9

1 Digital outputs 2 Display of output error 3 Potentiometer LEVEL2 (upper threshold) 4 Analogue input 5 Reference voltage linear displacement sensor 6 Display of external operating voltage 7 External operating voltage 8 Potentiometer LEVEL1 (lower threshold) 9 Display of switching status of the outputs

Uref

Uin

GND

24 V DC

0 V

Page 57: IO Data Cable Data Sheet

526214 Analogue comparator 0 - 10 V

2/2 Subject to change © Festo Didactic GmbH & Co., 06/2003

The comparator is mounted onto top-hat rails. The electrical connection is effected by means of screw terminals. The comparator converts the analogue output signal of the linear displacement sensor in a digital output signal. 3 digital outputs are available: • 1: Measured value lower than threshold 1 • 2: Measured value between threshold 1 and threshold 2 • 3: Measured value higher than threshold 2 The thresholds are adjustable by means of two potentiometers LEVEL1 and LEVEL2. The active output is displayed by a LED.

UHyst.

UHyst.

Digitaloutputs

AnaloginputLevel 1 Level 2 +10 V

low

mid

high

Hysteresis of the switching outputs

Electrical

Operating voltage 20 – 28 V DC

Current consumption up to 200 mA

Switching outputs 3, PNP, normally open

Maximum switching current 50 mA per channel

Output URef 10 V DC (max. 50 mA)

Analogue input 0 – 10 V

Hysteresis UHyst. 80 mV

Degree of protection IP 20

Elektrical connection Screw terminals for cable with max. 0.75 mm ²

Design

Function

Technical data

Page 58: IO Data Cable Data Sheet

Data sheet - Proximity Sensor SME-8-SL-LED-24 - 526622

Function

Feature values

Operating voltage range DC 10 - 30 V

Operating voltage range AC 10 - 30 V

Switch output with contact, bipolar

Switching element function Normally open contact

Max. output current 500 mA

Electrical connection Plug

M8x1

3-pin

Design for T-slot

Conforms to standard DIN EN 60947-5-2

Short circuit strength No

Measuring principle Reed magnetic

Polarity protected No

Operating status display Yellow LED

Switch-off time 0.05 ms

Switch-on time <= 0.6 ms

Max. switching frequency 500 Hz

Insulation voltage 50 V

Max. contact rating AC 10 VA

Max. contact rating DC 10 W

Voltage drop 0 V

Surge strength 0.8 kV

Overload withstand capability Not available

Degree of contamination 3

CE mark (see declaration of conformity) to EU directive for EMC

Protection class IP65

IP67

Ambient temperature -20 - 60 °C

1 / 209.03.2009 - Subject to change Festo AG & Co. KG

Page 59: IO Data Cable Data Sheet

Feature values

Tightening torque 0.2 Nm

Product weight 5 g

Reproducibility of switching value +/- 0,1 mm

Connector exit direction axial

Mounting type Clamped in T-slot

Insertable into slot lengthwise

Materials note Free of copper and PTFE

Conforms to RoHS

Materials information, housing Epoxy resin

PC

PET

High alloy steel, non-corrosive

Materials information, cable sheaths PUR

2 / 209.03.2009 - Subject to change Festo AG & Co. KG

Page 60: IO Data Cable Data Sheet

529141

Analog-cable, parallel

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/1

Analog-cable, parallel

The analog data cable is 15-pole cable with diameter of 0.25 mm². It connects an

analog terminal parallel to a controller (SPS, Easyport; etc.). It is possible to transfer

4 analog output signals and 2 analog input signals. In addition the ground is routed

in the cable.

Connection designation

Analog data cable

Analog Function 15-pole Sub D Colour

code

OUT UA1 1 WH

UA2 2 BN

AGNDA 3 GN

IN IE2 4 YE

IE1 5 GY

AGNDE 6 PK

UE2 7 BU

UE1 8 RD

OUT IA2 9 BK

IA1 10 GYPK

IN IE4 12 RDBU

IE3 13 WHGY

UE4 14 BNGN

UE3 15 WHYE

Analog data cable – Pin assignment

Function

Pin-assignment

Analog data cable

Page 61: IO Data Cable Data Sheet

HPV-14-20-AFeed separator

529351

Feature Data/description

Data sheet

Part no.:Page:1

Stroke 20 mm

Piston diameter 14 mm

Max. replacement accuracy 0,3 mm

Max. stem backlash Sx 0,05 mm

Max. stem backlash Sz 0,03 mm

Max. angular gripper jaw backlash ax 0,12 deg

Max. angular gripper jaw backlash ay 0,2 deg

Max. angular gripper jaw backlash az 0,175 deg

Mounting of external fingers Through-hole

Cushioning none

Assembly position Any

Mode of operation double-acting

Design structure twin pistonPiston rodStopperNon-rotating

Position detection with proximity sensor

Variants Single-ended piston rod

Protection against torque/guide Square guide

Operating pressure 3 - 8 bar

Advancing time 25 ms

Return-stroke time 25 ms

Repetition accuracy <= 0,15 mm

Operating medium Filtered, unlubricated compressed air, 40 µm filtrationFiltered, lubricated compressed air, 40 µm filtration

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:47:44

Page 62: IO Data Cable Data Sheet

HPV-14-20-AFeed separator

529351

Feature Data/description

Data sheet

Part no.:Page:2

Corrosion resistance classification CRC 2

Ambient temperature 5 - 60 °C

Max. force on finger Fz static 100 N

Max. torque at finger Mx static 5 Nm

Max. torque at finger My static 5 Nm

Theoretical force at 6 bar, return stroke 75 N

Theoretical force at 6 bar, advance stroke 90 N

Twisting torque Mz (graph) 5 Nm

Product weight 290 g

Mounting type OptionalInternal thread and centring sleeveWith through-hole and centring sleeve

Pneumatic connection M5

Materials note Copper and Teflon-free

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:47:44

Page 63: IO Data Cable Data Sheet

SDE1-D10-G2-H18-C-PU-M8Pressure sensor

529955

Feature Data/description

Data sheet

Part no.:Page:1

Assembly position Any

Short circuit strength Pulsing

Measured variable Relative pressure

Measurement method Piezoresistive pressure sensor with display

Polarity protected for all electrical connections

Threshold setting range 0,2 - 9,98 bar

Hysteresis adjustment range [bar] 0 - 9 bar

Operating pressure 0 - 10 bar

Analogue output 0 - 10 V

Operating voltage DC 15 - 30 V

Max. output current 150 mA

Switch output PNP

Operating medium Filtered, unlubricated compressed air, 40 µm filtrationFiltered, lubricated compressed air, 40 µm filtration

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Medium temperature 0 - 50 °C

Protection class IP65

Ambient temperature 0 - 50 °C

Product weight 70 g

Pressure measuring range 0 - 10 bar

Accuracy, FS 2 %

Electrical connection M8x1Plugto EN 60947-5-2

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:46:26

Page 64: IO Data Cable Data Sheet

SDE1-D10-G2-H18-C-PU-M8Pressure sensor

529955

Feature Data/description

Data sheet

Part no.:Page:2

Round design4-pin

Mounting type with top-hat rail

Pneumatic connection G1/8

Materials information, housing POM-reinforcedPA

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:46:26

Page 65: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-1

Quarter turn actuators DAPSKey features

-T- Size

0015 ... 1920

The quarter turn actuators DAPS are

specially tailored to the requirements

of the process industry. The torque is

generated via a scotch-yoke

Compact design

Torque characteristics adjusted to

the process valves

For the same housing size, the

Port pattern to Namur VDI/

VDE 3845 for attaching solenoid

valves

-L- Torque

15 ... 1,920 Nm

-Y- Swivel angel

0 … 90°

g y

mechanism. This is advantageous for

overcoming the valve’s high break-

away torques.

Given their robustness and graduated

torques, the DAPS quarter turn actua-

tors are predominantly used to control

valves through which various media

flow and whose angle of rotation is

limited to 90° e g ball valves and

g ,

single-acting drive has half the

torque of the double-acting drive

Low wearing thanks to the simple

and robust mechanical system

Adjustable swivel angle

Selected types according to ATEX

directive for explosive atmospheres

www.festo.com/en/ex

limited to 90°, e.g. ball valves and

butterfly valves.

Actuators

Quarterturnactuators

1.2

Page 66: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-2

Quarter turn actuators DAPS, double-actingProduct range overview

Flange hole pattern - Connection dimensions to DIN ISO 5211 and Namur VDI/VDE 3845

Connection F03 F04 F04 F05 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16 Shaft

Square V11 V11 V14 V14 V17 V22 V27 V36 V36 V46 V46 height

DAPS-0015-…-F03 – – – – – – – – – – – – – 20

DAPS-0015-…-F04 – – – – – – – – – – – – – 20

DAPS-0030-…-F03 – – – – – – – – – – – – – 20

DAPS-0030-…-F04 – – – – – – – – – – – – – 20

DAPS-0060-…-F04 – – – – – – – – – – – – – 20

DAPS-0060-…-F05 – – – – – – – – – – – – – 20

DAPS-0106-…-F0507 – – – – – – – – – – – – 20

DAPS-0180-…-F0710 – – – – – – – – – – – – 30

DAPS-0240-…-F0710 – – – – – – – – – – – – 30

DAPS-0360-…-F0710 – – – – – – – – – – – – 30

DAPS-0480-…-F1012 – – – – – – – – – – – – 30

DAPS-0960-…-F12 – – – – – – – – – – – – – 30

DAPS-0960-…-F14 – – – – – – – – – – – – – 30

DAPS-1920-…-F14 – – – – – – – – – – – – – 30

DAPS-1920-…-F16 – – – – – – – – – – – – – 30

Hole pattern for Namur 30 30 30 30 30 30 30 30 30 30 30 30 30 30p

accessories 80 80 80 80 80 80 80 80 80 80 80 80 80 80

Actuators

Quarterturnactuators

1.2

Page 67: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-3

Quarter turn actuators DAPS, single-actingProduct range overview

Flange hole pattern - Connection dimensions to DIN ISO 5211 and Namur VDI/VDE 3845

Connection F03 F04 F04 F05 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16 Shaft

Square V11 V11 V14 V14 V17 V22 V27 V36 V36 V46 V46 height

DAPS-0015-…-F03 – – – – – – – – – – – – – 20

DAPS-0015-…-F04 – – – – – – – – – – – – – 20

DAPS-0030-…-F04 – – – – – – – – – – – – – 20

DAPS-0030-…-F05 – – – – – – – – – – – – – 20

DAPS-0053-…-F0507 – – – – – – – – – – – – 20

DAPS-0090-…-F0710 – – – – – – – – – – – – 30

DAPS-0120-…-F0710 – – – – – – – – – – – – 30

DAPS-0180-…-F0710 – – – – – – – – – – – – 30

DAPS-0240-…-F1012 – – – – – – – – – – – – 30

DAPS-0480-…-F12 – – – – – – – – – – – – – 30

DAPS-0480-…-F14 – – – – – – – – – – – – – 30

DAPS-0960-…-F14 – – – – – – – – – – – – – 30

DAPS-0960-…-F16 – – – – – – – – – – – – – 30

Hole pattern for Namur 30 30 30 30 30 30 30 30 30 30 30 30 30 30p

accessories 80 80 80 80 80 80 80 80 80 80 80 80 80 80

Actuators

Quarterturnactuators

1.2

Page 68: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-4

Quarter turn actuators DAPSPeripherals overview

1

3

2

4

5

6

7

Mounting attachments and accessories

Brief description Page

1 Limit switch attachment

QH-DR-E

Square design

pneumatic, electrical or inductive sensing

7 / 1.2-61

2 Limit switch attachment

DAPZ

Square design

electrical, electrically explosion-proof or inductive sensing

7 / 1.2-54

3 Limit switch attachment

DAPZ

Round design, variant AR

electrical, inductive or inductively explosion-proof sensing

7 / 1.2-58

4 Limit switch attachment

DAPZ

Round design, variant RO

electrical, inductive or inductive Namur sensing

7 / 1.2-56

5 Solenoid valve

MFH

Basic valve with pilot control valve for F solenoid coil 7 / 2.1-10

Solenoid valve

MN1H

Basic valve with pilot control valve for N1 solenoid coil 7 / 2.1-10

Solenoid valve

MGTBH

Basic valve with pilot control valve, solenoid coil and socket 7 / 2.1-10

6 Solenoid valve

NVF3

For F solenoid coil and explosion-proof F solenoid coil 7 / 2.1-4

7 Ball valve

VAPB

Brass or stainless steel, corrosion-resistant 7 / 2.2-2

Actuators

Quarterturnactuators

1.2

Page 69: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-5

Quarter turn actuators DAPSType codes

DAPS — 0240 — 090 — R S 4 — F1012

Type

DAPS Quarter turn actuator

Size

0015 Nominal torque 15 Nm

0030 Nominal torque 30 Nm

0053 Nominal torque 53 Nm

0060 Nominal torque 60 Nm

0106 Nominal torque 106 Nm

0180 Nominal torque 180 Nm

0240 Nominal torque 240 Nm

0360 Nominal torque 360 Nm

0480 Nominal torque 480 Nm

0960 Nominal torque 960 Nm

1920 Nominal torque 1,920 Nm

Swivel angle

090 90°

Closing direction

R Closes to right

Mode of operation

Double-acting

S Single-acting

Spring strength

Omitted for double-acting

1 For connection pressure 2.8 bar

2 For connection pressure 3.5 bar

3 For connection pressure 4.2 bar

4 For connection pressure 5.6 bar

Flange hole pattern

F03 Flange hole pattern F03

F04 Flange hole pattern F04

F05 Flange hole pattern F05

F07 Flange hole pattern F07

F10 Flange hole pattern F10

F12 Flange hole pattern F12

F14 Flange hole pattern F14

F16 Flange hole pattern F16

Actuators

Quarterturnactuators

1.2

Page 70: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-6

Quarter turn actuators DAPS, double-actingTechnical data

Function

-T- Size

0015 ... 1920

-L- Torque

15 ... 1,920 Nm

-Y- Swivel angel

0 … 90°

General technical data

Size 0015 … 0360 0480 … 1920

Pneumatic connection G G

Design Scotch yoke system, double-acting

Assembly position Any

Swivel angle [°] 90

End-position adjusting range

at 90 °

[°] ±5

Closing direction Closes to right

Operating and environmental conditions

Size 0015 … 1920

Operating pressure1) [bar] 1 … 8.4

Operating medium Dried compressed air, lubricated or unlubricated

Ambient temperature [°C] –20 … +80

Corrosion resistance class CRC2) 3

1) Minimum operating pressures vary for single-acting quarter turn actuators depending upon spring quantity.

2) Corrosion resistance class 3 according to Festo standard 940 070

Components requiring higher corrosion resistance. External visible parts in direct contact with industrial atmospheres or media such as solvents and cleaning agents, with a predominantly functional requirement for

the surface.

Air consumption [l/cycle] at 6 bar

Size Size

DAPS-0015 0.72 DAPS-0240 12

DAPS-0030 1.44 DAPS-0360 17.4

DAPS-0060 3 DAPS-0480 24

DAPS-0106 5.04 DAPS-0960 48

DAPS-0180 8.64 DAPS-1920 96

Weight [g]

Size Size

DAPS-0015 750 DAPS-0240 5,200

DAPS-0030 1,000 DAPS-0360 6,200

DAPS-0060 1,900 DAPS-0480 8,200

DAPS-0106 2,300 DAPS-0960 17,400

DAPS-0180 4,100 DAPS-1920 30,700

Actuators

Quarterturnactuators

1.2

Page 71: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-7

Quarter turn actuators DAPS, double-actingTechnical data

Actual torque [Nm] as a function of operating pressure [bar] and swivel angle [°]

Size Swivel angle Operating pressure [bar]g

[°] 2.5 3 4 5 5.6 6 7 8

DAPS-0015 0 6.7 8 10.7 13.4 15 16.1 18.8 21.45

50 3.3 4 5.4 6.7 7.5 8 9.4 10.7

90 5 6 8.1 10.1 11.3 12.1 14.1 16.1

DAPS-0030 0 13.4 16.1 21.4 26.8 30 32.1 37.5 42.93

50 6.7 8 10.7 13.4 15 16.1 18.8 21.4

90 10 12 16.1 20.1 22.5 24.1 28.1 32.1

DAPS-0060 0 26.8 32.1 42.9 53.6 60 64.3 75 85.7

50 13.4 16.1 21.4 26.8 30 32.1 37.5 42.9

90 20.1 24.1 32.1 40.2 45 48.2 56.3 64.3

DAPS-0106 0 47.5 57 76 95 106 114 133 151

50 23.5 28 38 47 53 57 66 76

90 35.5 43 57 71 80 86 100 114

DAPS-0180 0 80.4 96 128.4 160.8 180 193.2 225.6 264.8

50 40.2 48 64.8 80.4 90 96 112.8 128.4

90 60.6 72 97.2 121.2 135 145.2 169.2 193.2

DAPS-0240 0 107.1 128.6 171.4 214.3 240 257.1 300 342.9

50 53.5 64.3 85.7 107.1 120 128.6 150 171.4

90 80.3 96.4 128.6 160.7 180 192.9 225 257.1

DAPS-0360 0 160.8 192 256.8 321.6 360 386.4 451.2 513.63

50 80.4 96 129.6 160.8 180 192 225.6 264.8

90 121.2 144 194.4 242.4 270 290.4 338.4 386.4

DAPS-0480 0 214.3 257.1 342.9 428.6 480 514.3 600 685.7

50 107.1 128.6 171.4 214.3 240 257.1 300 342.9

90 160.7 192.9 257.1 321.4 360 358.7 450 514.3

DAPS-0960 0 428.6 514.3 685.7 857.1 960 1,028.6 1,200 1,371.49

50 214.3 257.1 342.9 428.6 480 514.3 600 685.7

90 321.4 385.7 514.3 642.9 720 771.4 900 1,028.6

DAPS-1920 0 857.1 1,028.6 1,371.4 1,714.3 1,920 2,057.1 2,400 2,742.99

50 428.6 514.3 685.8 857.1 960 1,028.6 1,200 1,371.4

90 642.9 771.4 1,028.6 1,285.7 1,440 1,542.9 1,800 2,057.13

Torque for size at 5.6 bar and swivel angle 0°

Materials

Quarter turn actuators

Housing Wrought aluminium alloy

Cover Wrought aluminium alloy

Shaft Stainless steel

External screws Stainless steel

Seals Nitrile rubber

Actuators

Quarterturnactuators

1.2

Page 72: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-8

Quarter turn actuators DAPS, double-actingTechnical data

Dimensions Download CAD data www.festo.com/en/engineering

Size 0015 … 0360

Actuators

Quarterturnactuators

1.2

Page 73: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-9

Quarter turn actuators DAPS, double-actingTechnical data

Size B1 B2 B3 D1

D2

D3 D4 D6

D7

H1 H2

DAPS-0015-…-F0352 2 24 2 28

36– –

M59 2 13 72 2 28

DAPS-0015-…-F0452.2 24.2 28

42– –

M59.2 13 72.2 28

DAPS-0030-…-F0359 2 27 7 31 5

36– –

M510 9 13 79 2 31 5

DAPS-0030-…-F0459.2 27.7 31.5

42– –

M510.9 13 79.2 31.5

DAPS-0060-…-F0470 4 32 7 37 7

42– –

M514 5 13 90 4 37 7

DAPS-0060-…-F0570.4 32.7 37.7

50– –

M614.5 13 90.4 37.7

DAPS-0106-…-F0507 83.3 38.5 44.8 50 70 M8 M6 16.2 17 103.3 44.8

DAPS-0180-…-F0710 107.5 51 56.5 70 102 M10 M8 20.2 22 137.5 56.5

DAPS-0240-…-F0710 111.1 51 60.1 70 102 M10 M8 22.5 22 141.1 60.1

DAPS-0360-…-F0710 118 56 62 70 102 M10 M8 25.5 22 148 62

Size H3 H5 H6 L1 T1 T2 T3 T4 1 2

DAPS-0015-…-F0320 0 8 3 2 159 –

810 13 2 11 8

DAPS-0015-…-F0420 0.8 3.2 159 –

810 13.2 11 8

DAPS-0030-…-F0320 0 8 3 2 174 –

810 13 2 11 9

DAPS-0030-…-F0420 0.8 3.2 174 –

810 13.2 11 9

DAPS-0060-…-F0420 – 4 198 –

813 16 5 14 10

DAPS-0060-…-F0520 – 4 198 –

913 16.5 14 10

DAPS-0106-…-F0507 20 – 4 236.5 9 12 13 19.3 17 12

DAPS-0180-…-F0710 30 – 4 289.9 12 15 16 24.8 22 15

DAPS-0240-…-F0710 30 – 4 313.6 12 15 17 24.8 22 15

DAPS-0360-…-F0710 30 – 4 339.3 12 15 19 24.3 22 19

Actuators

Quarterturnactuators

1.2

Page 74: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-10

Quarter turn actuators DAPS, double-actingTechnical data

Dimensions Download CAD data www.festo.com/en/engineering

Size 0480 … 1920

Actuators

Quarterturnactuators

1.2

Page 75: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-11

Quarter turn actuators DAPS, double-actingTechnical data

Size B1 B2 B3 D1

D2

D3 D4 D6

D7

H1

DAPS-0480-…-F1012 134.9 62 72.9 102 125 M12 M10 29 27 164.9

DAPS-0960-…-F12168 74 5 93 5

125– –

M1236 5 27 198

DAPS-0960-…-F14168 74.5 93.5

140– –

M1636.5 27 198

DAPS-1920-…-F14207 7 93 114 7

140– –

M1646 36 237 7

DAPS-1920-…-F16207.7 93 114.7

165– –

M2046 36 237.7

Size H2 H3 L1 T1 T2 T3 T4 1 2

DAPS-0480-…-F1012 72.9 30 387.7 15 18 19 29.5 27 19

DAPS-0960-…-F1293 5 30 479 4 –

1819 5 38 5 36 24

DAPS-0960-…-F1493.5 30 479.4 –

2419.5 38.5 36 24

DAPS-1920-…-F14114 7 30 601 –

2418 5 48 5 46 32

DAPS-1920-…-F16114.7 30 601 –

3018.5 48.5 46 32

Actuators

Quarterturnactuators

1.2

Page 76: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-12

Quarter turn actuators DAPS, double-actingTechnical data

Ordering data – Actuators

Part No. Type Part No. Type

Size 0015 Size 0240

533 417 DAPS-0015-090-R-F03 533 422 DAPS-0240-090-R-F0710

533 475 DAPS-0015-090-R-F04

Size 0360

Size 0030 533 423 DAPS-0360-090-R-F0710

533 418 DAPS-0030-090-R-F03

533 476 DAPS-0030-090-R-F04 Size 0480

533 424 DAPS-0480-090-R-F1012

Size 0060

533 419 DAPS-0060-090-R-F04 Size 0960

533 477 DAPS-0060-090-R-F05 533 425 DAPS-0960-090-R-F12

533 478 DAPS-0960-090-R-F14

Size 0106

533 420 DAPS-0106-090-R-F0507 Size 1920

533 426 DAPS-1920-090-R-F14

Size 0180 533 479 DAPS-1920-090-R-F16

533 421 DAPS-0180-090-R-F0710

Ordering data – Wearing parts kits

Part No. Type Part No. Type

Size 0015 Size 0240

397 470 DAPS-0015 397 475 DAPS-0240/S0120

Size 0030 Size 0360

397 471 DAPS-0030/S0015 397 476 DAPS-0360/S0180

Size 0060 Size 0480

397 472 DAPS-0060/S0030 397 477 DAPS-0480/S0240

Size 0106 Size 0960

397 473 DAPS-0106/S0053 397 478 DAPS-0960/S0480

Size 0180 Size 1920

397 474 DAPS-0180/S0090 397 479 DAPS-1920/S0960

Actuators

Quarterturnactuators

1.2

Page 77: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-13

Quarter turn actuators DAPS, single-actingTechnical data

Function

-T- Size

0015 ... 0960

-L- Torque

15 ... 960 Nm

-Y- Swivel angel

0 … 90°

General technical data

Size 0015 … 0180 0240 … 0960

Pneumatic connection G G

Design Scotch yoke system, single-acting

Assembly position Any

Swivel angle [°] 90

End position adjusting range

at 90 °

[°] ±5

Closing direction Closes to right

Operating and environmental conditions

Size 0015 … 0960

Operating pressure1) [bar] 1 … 8.4

Operating medium Dried compressed air, lubricated or unlubricated

Ambient temperature [°C] –20 … +80

Corrosion resistance class CRC2) 3

1) Minimum operating pressures vary for single-acting quarter turn actuators depending upon spring quantity.

2) Corrosion resistance class 3 according to Festo standard 940 070

Components requiring higher corrosion resistance. External visible parts in direct contact with industrial atmospheres or media such as solvents and cleaning agents, with a predominantly functional requirement for

the surface.

Air consumption [l/cycle] at 6 bar

Size Size

DAPS-0015 0.36 DAPS-0180 4.32

DAPS-0030 0.72 DAPS-0240 6

DAPS-0053 1.08 DAPS-0480 12

DAPS-0090 2.16 DAPS-0960 24

DAPS-0120 3

Weight [g]

Size Size

DAPS-0015 1,300 DAPS-0180 8,700

DAPS-0030 2,200 DAPS-0240 11,000

DAPS-0053 3,200 DAPS-0480 23,300

DAPS-0090 5,400 DAPS-0960 41,400

DAPS-0120 6,900

Materials

Quarter turn actuators

Housing Wrought aluminium alloy

Cover Wrought aluminium alloy

Shaft Stainless steel

External screws Stainless steel

Seals Nitrile rubber

Actuators

Quarterturnactuators

1.2

Page 78: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-14

Quarter turn actuators DAPS, single-actingTechnical data

Actual torque [Nm] as a function of operating pressure [bar], spring strength and swivel angle [°]

Spring Spring torque Operating pressure [bar]p g

strength

p g q

[Nm] 2.5 2.8 3 3.5 4.2g

0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90°

DAPS-0015

1 5.0 3.7 7.5 6.2 2.9 3.7 7.5 3.7 5 8.4 4.2 5.9 10.6 5.6 8.1 13.8 7.4 11.3

2 6.3 4.7 9.4 – – 7.2 3.3 4 9.4 4.7 6.3 12.6 6.5 9.4

3 7.5 5.6 11.3 – – – 8.2 3.7 4.4 11.3 5.6 7.5

4 10.0 7.5 15 – – – – –

DAPS-0030

1 10.0 7.5 15 12.3 5.9 7.3 15 7.5 10 16.8 8.6 11.8 21.3 11.3 16.3 27.5 15 22.5

2 12.5 9.4 18.8 – – 14.3 6.7 8 18.8 9.4 12.5 25.1 13.2 18.8

3 15.0 11.3 22.5 – – – 16.3 7.5 8.8 22.5 11.3 15

4 20.0 15 30 – – – – –

DAPS-0053

1 17.5 13 26.5 21.8 10.2 12.8 26.5 13 17.5 29.6 14.9 20.6 37.5 19.5 28.5 48.5 26 39.5

2 22 16.5 33 – – 25.1 11.8 14.1 33 16.5 22 44 23.1 33

3 26 19.5 40 – – – 29 13 15 40 19.5 26

4 35 26 53 – – – – –

DAPS-0090

1 30 22.5 45 37 17.7 22 45 22.5 30 50.4 25.7 35.4 63.8 33.8 48.8 82.5 45 67.5

2 37.5 28.1 56.3 – – 42.9 20.1 24.1 56.3 28.1 37.5 75.1 39.4 56.3

3 45 33.9 67.5 – – – 48.8 22.6 26.3 67.5 33.9 45

4 60 45 90 – – – – –

DAPS-0120

1 40 30 60 49.3 23.6 29.3 60 30 40 67.1 34.3 47.1 85 45 65 110 60 90

2 50 37.5 75 – – 57.1 26.8 32.1 75 37.5 50 100 52.5 75

3 60 45 90 – – – 65 30 35 90 45 60

4 80 60 120 – – – – –

DAPS-0180

1 60 45 90 73.9 35.4 43.9 90 45 60 100.7 51.4 70.7 127.5 67.5 97.5 165 90 135

2 75 56.3 112.5 – – 85.7 40.2 48.2 112.5 56.3 75 150 78.8 112.5

3 90 67.5 135 – – – 97.5 45 52.5 135 67.5 90

4 120 90 180 – – – – –

DAPS-0240

1 80 60 120 98.6 47.1 58.6 120 60 80 134.3 68.6 94.3 170 90 130 220 120 180

2 100 75 150 – – 114.3 53.6 64.3 150 75 100 200 105 105

3 120 90 180 – – – 130 60 70 180 90 120

4 160 120 240 – – – – –

DAPS-0480

1 160 120 240 197.1 94.3 117.1 240 120 160 268.6 137.1 188.6 340 180 260 440 240 360

2 200 150 300 – – 228.6 107.1 128.6 300 150 200 400 210 300

3 240 180 360 – – – 260 120 140 360 180 240

4 320 240 480 – – – – –

DAPS-0960

1 320 240 480 394.3 188.6 234.3 480 240 320 537.1 274.3 377.1 680 360 520 880 480 720

2 400 300 600 – – 457.1 214.3 257.1 600 300 400 800 420 600

3 480 360 720 – – – 520 240 280 720 360 480

4 640 480 960 – – – – –3

Actuators

Quarterturnactuators

1.2

Page 79: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-15

Quarter turn actuators DAPS, single-actingTechnical data

Actual torque [Nm] as a function of operating pressure [bar], spring strength and swivel angle [°]

Spring Operating pressure [bar]p g

strength 5 5.6 6 7 8

0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90°

DAPS-0015

1 – – – – –

2 16.1 8.7 13 18.8 10.3 15.7 – – –

3 14.9 7.7 11.1 17.6 9.3 13.8 19.4 10.4 15.6 23.8 13.1 20 28.3 15.7 24.5

4 12.3 5.9 7.3 15 7.5 10 16.8 8.6 11.8 21.3 11.3 16.3 25.7 13.9 20.7

DAPS-0030

1 – – – – –

2 32.2 17.5 25.9 37.6 20.7 31.3 – – –

3 29.6 15.6 22.1 35 18.8 27.5 38.6 21 31.1 47.5 26.4 40 56.4 31.7 48.9

4 24.6 11.8 14.6 30 15 20 33.6 17.1 23.6 42.5 22.5 32.5 51.4 27.9 41.4

DAPS-0053

1 – – – – –

2 56.6 30.6 45.6 66 36.3 55 – – –

3 52.6 26.9 38.6 62 32.5 48 68.3 36.2 54.3 84 45.5 70 99.7 54.8 85.7

4 43.6 20.4 25.6 53 26 35 59.3 29.7 41.3 75 39 57 90 48.3 72.7

DAPS-0090

1 – – – – –

2 96.5 52.2 77.7 112.6 61.9 93.8 – – –

3 88.9 46.8 66.4 105 56.5 82.5 115.7 63 93.2 142.5 79.1 120 169.3 95.2 146.8

4 73.9 35.4 43.9 90 45 60 100.7 51.4 70.7 127.5 67.5 97.5 154.3 83.6 124.3

DAPS-0120

1 – – – – –

2 128.6 69.6 130.6 150 82.5 125 – – –

3 118.6 62.1 88.6 140 75 110 154.3 83.6 124.3 190 105 160 225.7 126.4 195.7

4 86.7 40 46.7 106.7 52 66.7 120 60 80 153.3 80 113.3 186.7 100 146.7

DAPS-0180

1 – – – – –

2 192.9 104.5 155.4 225 123.8 187.5 – – –

3 177.9 93.2 132.9 210 112.5 165 231.4 125.4 186.4 285 157.5 240 338.6 189.6 293.6

4 147.9 707.7 87.9 180 90 120 201.4 102.9 141.4 255 135 195 308.6 167.6 284.6

DAPS-0240

1 – – – – –

2 257.1 139.3 207.1 300 165 250 – – –

3 237.1 124.3 177.1 280 150 220 308.6 167.1 248.6 380 210 320 451.4 252.9 391.4

4 197.1 94.3 117.1 240 120 160 268.6 137.1 188.6 340 180 260 411.4 222.9 331.4

DAPS-0480

1 – – – – –

2 514.3 278.6 414.3 600 330 500 – – –

3 474.3 248.6 354.3 560 300 440 617.1 334.3 497.1 760 420 640 902.9 505.7 782.9

4 394.3 118.6 234.3 480 240 320 537.1 274.3 377.1 680 360 250 822.9 445.7 662.9

DAPS-0960

1 – – – – –

2 1,028.6 557.1 828.6 1,200 660 1,000 – – –

3 948.6 497.1 708.6 1,120 600 880 1,234.3 668.6 994.3 1,520 840 1,280 1,805.7 1,011.4 1,565.7

4 788.6 377.1 468.6 960 480 640 1,074.3 548.6 754.3 1,360 720 1,040 1,645.7 891.4 1,325.73

Torque for size at 5.6 bar and swivel angle 0°

Actuators

Quarterturnactuators

1.2

Page 80: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-16

Quarter turn actuators DAPS, single-actingTechnical data

Dimensions Download CAD data www.festo.com/en/engineering

Size 0015 … 0180

Actuators

Quarterturnactuators

1.2

Page 81: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-17

Quarter turn actuators DAPS, single-actingTechnical data

Size B1 B2 B3 D1

D2

D3 D4 D6

D7

H1 H2

DAPS-0015-…-F0359 2 27 7 31 5

36– –

M510 9 13 79 2 31 5

DAPS-0015-…-F0459.2 27.7 31.5

42– –

M510.9 13 79.2 31.5

DAPS-0030-…-F0470 4 32 7 37 7

42– –

M514 5 13 90 4 37 7

DAPS-0030-…-F0570.4 32.7 37.7

50– –

M614.5 13 90.4 37.7

DAPS-0053-…-F0507 83.3 38.5 44.8 50 70 M8 M6 16.2 17 103.3 44.8

DAPS-0090-…-F0710 107.5 51 56.5 70 102 M10 M8 20.2 22 137.5 56.5

DAPS-0120-…-F0710 111.1 51 60.1 70 102 M10 M8 22.5 22 141.1 60.1

DAPS-0180-…-F0710 118 56 62 70 102 M10 M8 25.5 22 148 62

Size H3 H5 H6 L1 T1 T2 T3 T4 1 2

DAPS-0015-…-F0320 0 8 3 2 233 3 –

810 13 2 11 9

DAPS-0015-…-F0420 0.8 3.2 233.3 –

810 13.2 11 9

DAPS-0030-…-F0420 – 4 259 –

813 16 5 14 10

DAPS-0030-…-F0520 – 4 259 –

913 16.5 14 10

DAPS-0053-…-F0507 20 – 4 303.5 9 12 13 19.3 17 12

DAPS-0090-…-F0710 30 – 4 393.7 12 15 16 24.8 22 15

DAPS-0120-…-F0710 30 – 4 409.6 12 15 17 24.8 22 15

DAPS-0180-…-F0710 30 – 4 474 12 15 19 24.3 22 19

Actuators

Quarterturnactuators

1.2

Page 82: IO Data Cable Data Sheet

Products 2004/2005 – Subject to change – 2005/047 / 1.2-18

Quarter turn actuators DAPS, single-actingTechnical data

Dimensions Download CAD data www.festo.com/en/engineering

Size 0240 … 0960

Size B1 B2 B3 D1

D2

D3 D4 D6

D7

H1

DAPS-0240-…-F1012 134.9 62 72.9 102 125 M12 M10 29 27 164.9

DAPS-0480-…-F12168 74 5 93 5

125– –

M1236 5 27 198

DAPS-0480-…-F14168 74.5 93.5

140– –

M1636.5 27 198

DAPS-0960-…-F14207 7 93 114 7

140– –

M1646 36 237 7

DAPS-0960-…-F16207.7 93 114.7

165– –

M2046 36 237.7

Size H2 H3 L1 T1 T2 T3 T4 1 2

DAPS-0240-…-F1012 72.9 30 520.5 15 18 19 29.5 27 19

DAPS-0480-…-F1293 5 30 648 2 –

1819 5 38 5 36 24

DAPS-0480-…-F1493.5 30 648.2 –

2419.5 38.5 36 24

DAPS-0960-…-F14114 7 30 828 –

2418 5 48 5 46 32

DAPS-0960-…-F16114.7 30 828 –

3018.5 48.5 46 32

Actuators

Quarterturnactuators

1.2

Page 83: IO Data Cable Data Sheet

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-19

Quarter turn actuators DAPS, single-actingTechnical data

Ordering data

Part No. Type Part No. Type

Size 0015 Size 0180

533 427 DAPS-0015-090-RS1-F03 533 447 DAPS-0180-090-RS1-F0710

533 480 DAPS-0015-090-RS1-F04 533 448 DAPS-0180-090-RS2-F0710

533 428 DAPS-0015-090-RS2-F03 533 449 DAPS-0180-090-RS3-F0710

533 481 DAPS-0015-090-RS2-F04 533 450 DAPS-0180-090-RS4-F0710

533 429 DAPS-0015-090-RS3-F03

533 482 DAPS-0015-090-RS3-F04 Size 0240

533 430 DAPS-0015-090-RS4-F03 533 451 DAPS-0240-090-RS1-F1012

533 483 DAPS-0015-090-RS4-F04 533 452 DAPS-0240-090-RS2-F1012

533 453 DAPS-0240-090-RS3-F1012

Size 0030 533 454 DAPS-0240-090-RS4-F1012

533 431 DAPS-0030-090-RS1-F04

533 484 DAPS-0030-090-RS1-F05 Size 0480

533 432 DAPS-0030-090-RS2-F04 533 455 DAPS-0480-090-RS1-F12

533 485 DAPS-0030-090-RS2-F05 533 488 DAPS-0480-090-RS1-F14

533 433 DAPS-0030-090-RS3-F04 533 456 DAPS-0480-090-RS2-F12

533 486 DAPS-0030-090-RS3-F05 533 489 DAPS-0480-090-RS2-F14

533 434 DAPS-0030-090-RS4-F04 533 457 DAPS-0480-090-RS3-F12

533 487 DAPS-0030-090-RS4-F05 533 490 DAPS-0480-090-RS3-F14

533 458 DAPS-0480-090-RS4-F12

Size 0053 533 491 DAPS-0480-090-RS4-F14

533 435 DAPS-0053-090-RS1-F0507

533 436 DAPS-0053-090-RS2-F0507 Size 0960

533 437 DAPS-0053-090-RS3-F0507 533 459 DAPS-0960-090-RS1-F14

533 438 DAPS-0053-090-RS4-F0507 533 492 DAPS-0960-090-RS1-F16

533 460 DAPS-0960-090-RS2-F14

533 493 DAPS-0960-090-RS2-F16

Size 0090 533 461 DAPS-0960-090-RS3-F14

533 439 DAPS-0090-090-RS1-F0710 533 494 DAPS-0960-090-RS3-F16

533 440 DAPS-0090-090-RS2-F0710 533 462 DAPS-0960-090-RS4-F14

533 441 DAPS-0090-090-RS3-F0710 533 495 DAPS-0960-090-RS4-F16

533 442 DAPS-0090-090-RS4-F0710

Size 0120

533 443 DAPS-0120-090-RS1-F0710

533 444 DAPS-0120-090-RS2-F0710

533 445 DAPS-0120-090-RS3-F0710

533 446 DAPS-0120-090-RS4-F0710

Ordering data – Wearing parts kits

Part No. Type Part No. Type

Size 0015 Size 0180

397 471 DAPS-0030/S0015 397 476 DAPS-0360/S0180

Size 0030 Size 0240

397 472 DAPS-0060/S0030 397 477 DAPS-0480/S0240

Size 0053 Size 0480

397 473 DAPS-0106/S0053 397 478 DAPS-0960/S0480

Size 0090 Size 0960

397 474 DAPS-0180/S0090 397 479 DAPS-1920/S0960

Size 0120

397 475 DAPS-0240/S0120

Actuators

Quarterturnactuators

1.2

Page 84: IO Data Cable Data Sheet

DAPS-0015-090-R-F03Semi-rotary drive

533417

Feature Data/description

Data sheet

Part no.:Page:1

Size of actuator 0015

Rotation angle adjustment range 90 deg

Flange hole pattern F03

Swivel angle 90 deg

End-position adjustment range at 90° -5 - 5 deg

Fitting connection conforms to standard ISO 5211

Cushioning none

Assembly position Any

Mode of operation double-acting

Design structure Yoke kinematics

Position detection none

Closing direction right-closing

Valve connection conforms to standard VDI/VDE 3845 (NAMUR)

Operating pressure 1 - 8,4 bar

Nominal operating pressure 5,6 bar

ATEX identification II 2 GD c T5 T80°C

ATEX ambient temperature -20°C <= Ta <= +60°C

Operating medium Dried compressed air, lubricated or unlubricated

CE Symbol In accordance with EU directive 94/9/EG (ATEX)

Corrosion resistance classification CRC 3

Ambient temperature -20 - 80 °C

Torque at rated operating pressure and 0° rotation angle

15 Nm

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:44:44

Page 85: IO Data Cable Data Sheet

DAPS-0015-090-R-F03Semi-rotary drive

533417

Feature Data/description

Data sheet

Part no.:Page:2

Air consumption per cycle 0,06 l

Product weight 750 g

Shaft connection V11

Pneumatic connection G1/8

Materials note Contains PWIS substances

Materials information for drive shaft High alloy steel

Materials information for cover Wrought Aluminium alloy

Materials information, housing Wrought Aluminium alloy

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:44:44

Page 86: IO Data Cable Data Sheet

Data sheet

Part no.: 534304

Page:1

VAPB-1/2-F-40-F03

Ball valve

Feature Data/description

Nominal size 15 mm

Type of actuation pneumatic

Sealing principle soft

Assembly position Any

Design structure Ball valve

Valve function 2/2

Nominal operating pressure 40 bar

Standard nominal flow rate 283,33 l/min

Operating medium Neutral liquid Water Neutral gases Compressed air

Corrosion resistance classification CRC 1

Medium temperature -20 - 150 °C

Product weight 400 g

Mounting type Line installation

Pneumatic connection, port 1 Rp1/2

Pneumatic connection, port 2 Rp1/2

Materials information for seals PTFE

Materials information, housing Brass

Festo AG & Co. KG Postfach

Printed:14.07.2006 16:20:29 73734 Esslingen

Page 87: IO Data Cable Data Sheet

DAPZ-SB-M-250AC-DR-ROLimit switch attachment

534469

Feature Data/description

Data sheet

Part no.:Page:1

Based on the standard VDI/VDE 3845 (NAMUR)

Design Round

Assembly position Any

Short circuit strength Yes

Switching element function Normally closed contact

Polarity protected for operating voltage

Operating voltage AC 250 V

CE Symbol 73/23EEC (low voltage)

Corrosion resistance classification CRC 3

Protection class IP65

Ambient temperature -25 - 100 °C

Mounting type with through hole

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:43:49

Page 88: IO Data Cable Data Sheet

NVF3-MOH-5/2-K-1/4-EXSolenoid valve

535987

Feature Data/description

Data sheet

Part no.:Page:1

Nominal size 7 mm

Exhaust-air function throttleable

Type of actuation electrical

Sealing principle soft

Assembly position Any

Manual override detenting

Design structure Poppet seat

Type of reset mechanical spring

Type of piloting Piloted

Flow direction non reversible

Valve function 5/2monostable

Operating pressure 2 - 10 bar

b value 0,33

C value 4,2 l/sbar

Standard nominal flow rate 900 l/min

Switching time off 100 ms

Switching time on 50 ms

ATEX identification II 2 G c T4

ATEX ambient temperature -5°C <= Ta <= +40°C

Operating medium Filtered, unlubricated compressed air, 40 µm filtrationFiltered, lubricated compressed air, 40 µm filtration

CE Symbol In accordance with EU directive 94/9/EG (ATEX)

Corrosion resistance classification CRC 1

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:42:29

Page 89: IO Data Cable Data Sheet

NVF3-MOH-5/2-K-1/4-EXSolenoid valve

535987

Feature Data/description

Data sheet

Part no.:Page:2

Product weight 260 g

Mounting type with through hole

Pilot exhaust port 84 M5

Pneumatic connection, port 1 G1/4

Pneumatic connection, port 3 G1/4

Pneumatic connection, port 5 G1/4

Materials note Contains PWIS substances

Materials information, housing Aluminium die castAnodised

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:42:29

Page 90: IO Data Cable Data Sheet

Data sheet - Linear drive DLP-100-7-A - 314.70 (187480)

Function

Feature values

Size of actuator 100

Stroke 70 mm

Stroke reserve 2 mm

Piston diameter 100 mm

Based on the standard DIN 3358

VDI/VDE 3845 (NAMUR)

Cushioning No cushioning

Assembly position Any

Mode of operation double-acting

Position detection For proximity sensor

Valve connection conforms to standard VDI/VDE 3845 (NAMUR)

Operating pressure 2 - 10 bar

Nominal operating pressure 6 bar

ATEX category Gas II 2G

Explosion ignition protection type Gas c T4

ATEX category Dust II 2D

Explosion ignition protection type Dust c 120°C

Explosion-proof ambient temperature -20°C <= Ta <= +60°C

Operating medium Dried compressed air, lubricated or unlubricated

CE mark (see declaration of conformity) to EU directive explosion protection (ATEX)

Corrosion resistance classification CRC 3

Ambient temperature -20 - 80 °C

Theoretical force at 6 bar, return stroke 4,524 N

Theoretical force at 6 bar, advance stroke 4,712 N

Efficiency of actuator 95 %

Moving mass with 0 mm stroke 1,200 g

Additional weight per 10 mm stroke 92 g

Basic weight for 0 mm stroke 3,100 g

1 / 209.03.2009 - Subject to change Festo AG & Co. KG

Page 91: IO Data Cable Data Sheet

Feature values

Additional mass factor per 10 mm of stroke 25 g

Pneumatic connection G1/4

Materials information for cover Wrought Aluminium alloy

Materials information for seals NBR

TPE-U(PU)

Materials information, housing Wrought Aluminium alloy

Smooth anodised

Materials information for piston rod High alloy steel, non-corrosive

2 / 209.03.2009 - Subject to change Festo AG & Co. KG

Page 92: IO Data Cable Data Sheet

SOEG-RTH-Q20-PP-S-2L-TIDiffuse light sensor

537723

Feature Data/description

Data sheet

Part no.:Page:1

Design Block design

Conforms to standard DIN EN 60947-5-2

Short circuit strength Pulsing

Type of light Reduction factors

Measured variable Position

Measuring principle Optoelectronic

Measurement method Diffuse reflection sensor with background suppression

Switching element function Switchable

Polarity protected for all electrical connections

Setting range lower limit 25 mm

Upper limit of adjustment range 100 mm

Setting options Teach-InTeach-in via electrical connection

Operating reserve display Green LED

Operating status display Yellow LED

Max. switching frequency 1.000 Hz

Operating voltage DC 10 - 30 V

Idle current 35 mA

Max. output current 100 mA

Residual ripple 10 %

Switch output PNP

Voltage drop <= 2,4 V

CE Symbol 73/23EEC (low voltage)In compliance with EU directive 89/336/EWG (EMV)

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:39:39

Page 93: IO Data Cable Data Sheet

SOEG-RTH-Q20-PP-S-2L-TIDiffuse light sensor

537723

Feature Data/description

Data sheet

Part no.:Page:2

Corrosion resistance classification CRC 2

Protection class IP67

Ambient temperature -5 - 60 °C-20 - 60 °C

Authorisation c UL us - Listed (OL)

Product weight 7 g

Reference material 18 %

Max. grey tone shift 7 %

Max. spot diameter 5 x 5 mm with a sensing range of 60 mm

Working range 25 - 100 mm

Electrical connection M8x1Plug4-pin

Mounting type with through hole

Materials note Copper and Teflon-free

Materials information, housing ABS

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:39:39

Page 94: IO Data Cable Data Sheet

VPPE-3-1/8-6-010Proportional pressure regulator

539639

Feature Data/description

Data sheet

Part no.:Page:1

Nominal diameter, pressurisation 5 mm

Nominal diameter, exhaust 2,5 mm

Type of actuation electrical

Sealing principle soft

Assembly position Any

Design structure Piloted piston regulator

Short circuit strength for all electrical connections

Safety instructions Safety setting, VPPE

Polarity protected for all electrical connections

Pressure control range 0,15 - 6 bar

Inlet pressure 1 7 - 8 bar

Max. pressure hysteresis 0,15 bar

Standard nominal flow rate 600 l/min

Operating voltage DC 21,6 - 26,4 V

Max. electrical power consumption 3,6 W

Residual ripple 10 %

SETPOINT/ACTUAL values Voltage type 0 - 10 V

Operating medium Neutral gasesFiltered compressed air, 40 µm filtration

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Medium temperature 10 - 50 °C

Protection class IP65

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:37:36

Page 95: IO Data Cable Data Sheet

VPPE-3-1/8-6-010Proportional pressure regulator

539639

Feature Data/description

Data sheet

Part no.:Page:2

Ambient temperature 10 - 50 °C

Product weight 420 g

Electrical connection PlugRound designM12x14-pin

Mounting type with through hole

Pneumatic connection, port 1 Female thread G1/8

Pneumatic connection, port 2 Female thread G1/8

Materials information, housing Wrought Aluminium alloy

Materials information for membrane NBR

Festo AG & Co. KGPostfach73734 EsslingenPrinted:10.07.2006 13:37:36

Page 96: IO Data Cable Data Sheet

541148

2/2-way solenoid valve

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

This solenoid valve enables the flow control of neutral gases, vapours and liquids. It can be used as a remotely adjustable final control element or in closed control loops. This solenoid valve is a directly actuated 2/2-way valve. It is closed in the de-energised state and spring returned. In the normal position, the spring presses the armature and seal onto the valve seat, with the medium thereby supporting the sealing action. Once the solenoid coil is switched on, the armature is lifted off the valve seat by the magnetic force und is thereby released. This enables the medium to flow unrestricted from P to A. When the solenoid coil is switched off, the spring presses the armature onto the valve seat and thereby closes the valve.

Versorgungsspannung

1 Supply voltage + 2 Supply voltage -

Function

Connection diagram

Page 97: IO Data Cable Data Sheet

541148 2/2-way solenoid valve

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Directly actuated 2/2-way solenoid valves are equipped with a fully plastic encapsulated DC solenoid, which actuates the solenoid armature. The armature adjustment is effected via a PTFE bellows with an allocated safety membrane for additional protection. The valve seal is directly attached to the bellows.

A = 83 mm ∅B = 38 mm ∅B1 = 45 mm Aggressive, neutral, gaseous and liquid media, that do not adversely affect the physical and chemical properties of the respective housing and sealing material.

Design

Dimensions

Media

Page 98: IO Data Cable Data Sheet

541148

2/2-way solenoid valve

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

Parameter Value

Function Directly actuated, closed in de-energised state

Nominal size of valve seat 4 mm

Voltage supply 24 V DV

Solenoid coil current consumption 5.5 W

Permissible voltage deviation to VDE −10 %/+6 %

Operating pressure 0 – 3 bar

Kv value 0.30 m3/h

Max. ambient temperature 40 °C

Weight 0.21 kg

Connection

Push-in connector for piping diameter, external

G ¼

15 mm

Type of connection Threaded collar

Max. switching frequency 2000 – 3000/hrs (depending on the viscosity

of the flow medium)

Rel. duty cycle 100 %

Valve body material Hard PVC grey

Sealing material FPM

Protection class EN 605229 IP 54

Technical data

Page 99: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Page 100: IO Data Cable Data Sheet

541150

Motor controller

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

The Maxi-1Q-4-30 controller is a motor controller with speed adjustment for 24V DC motors. It ensures the reliable switching on and off of motors. In the off status, the dynamic braking is active. The IxR amplification can be adjusted by means of a bridge between GND and terminal 3 (amplification 1) or terminal 4 (amplification 2). The motor controller is to be mounted on an H-rail.

Bridges Function

None Minimum amplification

GND and terminal 3 Adjustable amplification

GND and terminal 4 Maximum amplification, fixed

Function

Design

IxR amplification

Page 101: IO Data Cable Data Sheet

541150 Motor controller

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

M

Poti zum Einstellender max. Drehzahl

Start

+VCD+VCD

GRD0V

Klemmen zum Brücken der IxR Verstärkung

R+ Ref. 10V

A2 n-setpoint

R- Ref. 0V

Externe potentiometer 10 kΩ.

Speed setpoint adjustment

A1 Start

0V Earth

0V AGNDO (Analogue earth for outputs)

+ +VCC (supply voltage)

4 IxR amplification 2

3 IxR amplification 1

- GND (earth) amplification 1+2

+ Supply voltage

1 Motor (-)

2 Motor (+) Motor connection

- Earth

Anschlussbelegung

Page 102: IO Data Cable Data Sheet

541150

Motor controller

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

Parameter Value

Nominal voltage/triggering voltage 24V DC

Nominal voltage range min./max. 18V – 35V DC

Input current for Vn 10 mA

Analogue input voltage range 0V – 10V DC

Parameter Value

Switching voltage range / motor voltage 18V – 35V DC

Max. Permanent-load current 3.5 A

Current limiter up to therm. cut-off 15 A

Speed 0V – V CC adjustable

Power driver MOS-FET

Technical data: Input circuit

Technical data: Output circuit

Page 103: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Page 104: IO Data Cable Data Sheet

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Page 105: IO Data Cable Data Sheet

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Page 106: IO Data Cable Data Sheet

Data sheet - Ball valve VZBA-R12-63-32L-F0304-R - 542009

Function

Feature values

Design structure 3-way ball valve

L hole

Type of actuation mechanical

Sealing principle soft

Mounting type Line installation

Process valve connection Rp1/2

Switching position indicator Slot direction = flow direction

Flange hole pattern F03

F04

Inside diameter 12.5 mm

Nominal diameter DN 15

Manual override None

Flow direction reversible

Nominal pressure of process valve 63 bar

Actuation torque 8 Nm

Operating medium Neutral liquids

Neutral gases

Medium temperature -10 - 140 °C

Flow rate Kv, L hole 4.7 m3/h

Flow rate tolerance Kv +/- 20 %

Materials note Contains PWIS substances

Materials information, housing High alloy steel, non-corrosive

Material number for housing 1.4408

Materials information for seals PTFE

Material information, globe High alloy steel, non-corrosive

Material number for ball 1.4401

Materials information for shaft High alloy steel, non-corrosive

Material number for shaft 1.4401

Product weight 700 g

Corrosion resistance classification CRC 3

1 / 109.03.2009 - Subject to change Festo AG & Co. KG

Page 107: IO Data Cable Data Sheet

HWS100/A SPECIFICATIONS

A227-01-01/A-C MODEL ITEMS

1 Nominal Output Voltage V2 Maximum Output Current A3 Maximum Output Power W4 Efficiency (Typ) (*1) 100VAC %

200VAC %5 Input Voltage Range (*2) - 85 ~ 265VAC (47 ~ 63Hz) or 120 ~ 370VDC6 Input Current (100/200VAC)(Typ) (*1) A 1.3/0.657 Inrush Current(Typ) (*3) - 14A at 100VAC, 28A at 200VAC, Ta=25°C, Cold Start8 PFHC - Built to meet IEC61000-3-2 9 Power Factor (100/200VAC)(Typ) (*1) -

10 Output Voltage Range V11 Maximum Ripple & Noise 0<Ta<60°C mV

(*4) -10<Ta<0°C mV12 Maximum Line Regulation (*5) mV13 Maximum Load Regulation (*6) mV14 Temperature Coefficient - Less than 0.02% / °C15 Over Current Protection (*7) A16 Over Voltage Protection (*8) V17 Hold-up Time (Typ) (*9) - 20ms18 Leakage Current (*10) - Less than 0.5mA. 0.2mA(Typ) at 100VAC / 0.4mA(Typ) at 230VAC19 Remote Sensing - Possible20 Parallel Operation - -21 Series Operation - Possible22 Operating Temperature (*11) - -10 ~+60°C (-10 ~+40°C:100%,+50°C:60%,+60°C:20%)23 Operating Humidity - 30 ~ 90%RH (No dewdrop) 24 Storage Temperature - -30 ~ +85°C25 Storage Humidity - 10 ~ 95%RH (No dewdrop)26 Cooling - Convection Cooling27 Withstand Voltage - Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA)

Output - FG : 500VAC (100mA) for 1min28 Isolation Resistance - More than 100M at 25°C and 70%RH Output - FG : 500VDC29 Vibration - At no operating, 10 ~ 55Hz (Sweep for 1min)

19.6m/s2 Constant, X,Y,Z 1hour each.30 Shock (In package) - Less than 196.1m/s2

31 Safety (*12) - Approved by UL60950-1, CSA60950-1, EN60950-1, EN50178Built to meet UL508, DENAN

32 Line DIP - Built to meet SEMI-F47 (200VAC Line only)33 Conducted Emission - Built to meet EN55011/EN55022-B, FCC-B, VCCI-B34 Radiated Emission - Built to meet EN55011/EN55022-B, FCC-B, VCCI-B35 Immunity - Built to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3),

-5(Level 3,4), -6(Level 3), -8(Level 4), -1136 Weight(Typ.) - 500g37 Size (W x H x D) mm 33 x 82 x 160 ( Refer to Outline Drawing )

*Read instruction manual carefully, before using the power supply unit. =NOTES=

*1. At 100/200VAC, Ta=25°C and maximum output power.*2. For cases where conformance to various safety specs (UL, CSA, EN) are required,

to be described as 100 ~ 240VAC(50/60Hz).*3. Not applicable for the in-rush current to Noise Filter for less than 0.2ms.*4. Measure with JEITA RC-9131A probe, Bandwidth of scope :100MHz.*5. 85 ~ 265VAC , constant load.*6. No load-Full load, constant input voltage. *7. Constant current limit and Hiccup with automatic recovery.

Not operate at over load or dead short condition for more than 30seconds.*8. OVP circuit will shutdown output, manual reset (Re power on). *9. At 100/200VAC , nominal output voltage and maximum output current.

*10. Measured by the each measuring method of UL,CSA,EN and DENAN(at 60Hz). *11. Ratings - Derating at standard mounting.

- Load (%) is percent of maximum output power or maximum output current, whichever is greater. - As for other mountings, refer to derating curve (A227-01-02/A_).

*12. As for DENAN, built to meet at 100VAC.

81 86 86 86 87 87

6678

10083

10884

10283

HWS100-3/A

HWS100-5/A

520

3.320

HWS100-12/A

128.5

HWS100-15/A

157

10583

100.884

HWS100-24/A

HWS100-48/A

482.1

244.5

0.9/0.45

2.97~3.96120

9.6~14.4150

0.98/0.90 0.99/0.95

40

4.0~6.01201602040

16020

96

12.0~18.015018060

120

18048

192

38.4~52.8200240192384

19.2~28.815018096

21.0 ~4.13~4.95

21.0 ~6.25~7.25

8.92 ~15.0~17.4

7.35 ~18.8~21.8

4.72 ~30.0~34.8

2.20 ~55.2~64.8

Rechteck
Page 108: IO Data Cable Data Sheet

HWS100/A

OUTPUT DERATINGA227-01-02/A

LOAD(%)Ta(°C) MOUNTING A

-10 ~+30

5060 20

MOUNTING B,C,D1008060

20

4010010060

MOUNTING B MOUNTING C MOUNTING D DON'T USEMOUNTING A(STANDARD MOUNTING)

OUTPUT DERATING CURVE

0

20

40

60

80

100

120

-10 0 10 20 30 40 50 60 70

Ta(°C)

LOA

D(%

) MOUNTING AMOUNTING B,C,D

Page 109: IO Data Cable Data Sheet

544245

Flow sensor Type 2

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

The transparent liquid flowing-in in the direction of the arrow adopts a centrifugal motion via the rotating body in the measuring chamber and directed onto the light-weight, three-vane rotor. The speed of the rotor is proportional to flow and is sensed contactlessly via the built-in optoelectronic infrared system (diode and photo transistor). The integral amplifier supplies a steady square-wave signal, whereby the signal level is dependent on the applied supply voltage (8 – 24V DC). Thanks to the special configuration of the rotor, any potential gas bubbles in the liquid (trapped air) are not dispersed, but are transported with the liquid. The assembly position is arbitrary. The direction of flow is indicated by an arrow on the sensor housing. Stabilizing sections upstream or downstream of the measuring device are not required. Volumetric flow rate fluctuations or pulsation does not have a negative effect on the measuring result. A protective filter is mounted on the inlet side. All sensor housing components in contact with media are made of polyvinylidene fluoride (PVDF).

The flow sensor is to be fitted into piping with the help of adapters. Design in use: B.S.P. (British Standard Pipe Thread = Abbreviation for British pipe thread)

Function

Design

Note

Page 110: IO Data Cable Data Sheet

544245 Flow sensor Type 2

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

The polarity of the applied voltage is to be observed during operation. The cable connections are colour coded: • Operating voltage Positive terminal white

Negative terminal green • Output signal Square wave signal brown

Parameter Value

Permissible operating voltage 8 – 24V DC

Current consumption 18 – 30 mA

Frequency range (output) 40 – 1200 Hz

Max. Load 2.2 kΩ

Signal pick-up Infrared (optoelectronic)

K-Factor (pulse / dm3) 8000

Measuring range 0.3 – 9.0 l/min

Measurement uncertainty ± 1 % of measured value, at 20 °C

Linearity ± 1 % of measured value

Viscosity Max. 15 cSt (je nach Messbereich)

Operating pressure Max. 10 bar

Standard temperature range −40 °C – +85 °C

Polarity-reversal protection Yes

Materials:

all components in contact with media

Seals

PVDF

Viton

Dimensions

Length

Connecting thread

47 mm

G ½“

Push-in connection for piping diameter, external 15 mm

Electrical connection Cable

Note

Electrical design

Technical data

Page 111: IO Data Cable Data Sheet

544245

Flow sensor Type 2

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

Sensor

Pressure loss curve

Characteristic curves and scales

Page 112: IO Data Cable Data Sheet

544245 Flow sensor Type 2

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Dimensions for B.S.P (British Standard Pipe Thread = Abbreviation for British pipe thread) and N.P.T. (National Standard Taper Pipe Thread = American tapered pipe thread.) design A 12.7 mm L 47 mm D ½“ d 13 mm The protective filter on the inlet side requires cleaning. Maintenance

Page 113: IO Data Cable Data Sheet

549826

Pressure sensor

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/3

Pressure sensor

The pressure measurement transducer uses ceramic measurement cell as sensor.

The electronics transduces the measured signal into output signals of 0…10 V.

Because of its robust design, this sensor is for use in rough industry environment as

well.

The maximum process temperature range must not exceed 100 °C.

To protect the electronics against vibrations and humidity it is infused.

The sensor can be connected with 2 wire or 3 wire technology.

The pressure compensation is realized by a hole at top of the sensor.

Schematic diagram

Function

Design

Page 114: IO Data Cable Data Sheet

549826

Drucksensor

2/3 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

Watch the polarity of connected voltage supply.

Parameter Value

2-wire technology (4..20mA)

1

2

3

Ground

positive terminal

negative terminal

not used

connected

3-wire technology (0..20mA / 0..10V)

1

2

3

Ground

output signal

negative terminal / output signal

positive terminal

connected

Subject to change

Note

Pin assignment

Technical diagram

Page 115: IO Data Cable Data Sheet

549826

Pressure sensor

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/3

Parameter Value

Measurement range 0 … 400 mbar

Electrical connection Push-in elbow connector to DIN 43650

Protection class IP 65

Process connection G ½

Parts in contact with measured substance Ceramic, stainless steel, NBR-sealing ring

Measurement system Ceramic cell

Temperature ranges

Process temperature (at max.

environment temperature of 50°C)

Storage temperature

permissible environment temperature

compensated temperature range

-25 °C..+100 °C

-40 °C..+85 °C

-25 °C..85 °C

-10 °C..55 °C

Temperature influence

on zero point

on range

‹0,25 % f.E./10 K

‹0,15 % f.E./10 K

Power supply

nominal voltage

voltage range

max. permissible voltage supply

24 V DC

11 V DC..40 V DC

40 V DC

Signal output

2-wire technology

3-wire technology

4..20 mA

0..20 mA or 0..10 V

Current limiting at output signal At 110 % of pressure range

Adjustment range Zero point ± 10 %

Characteristic curve deviation

(Linearity, hysteresis, repeatability)

‹ 0,5% f.E. (zero point adjustment)

Response time ‹ 3 ms

Load RLmax

( )02,0

11sup −plyU

Load at signal output 0..10 V › 2,5 kΩ

Weight approx. 300 g

Noise immunity to DIN 50082

Subject to change

Technical data

Page 116: IO Data Cable Data Sheet

689200

Tank, round

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2

The round tank has a capacity of 3 l (effective operating capacity) and can be used for liquids and solids. The tank cover is provided with several holes with threaded connection for inflow and for sensors. Holes not required are provided with a blanking plug. A connector d40 is fitted at the lower end of the container for discharge. The container is attached laterally to a profile column via brackets, using screws and T-head screws and is then mounted to the profile plate. Different design variants with different profile feet can be used within MPS-PA. Carefully tighten the mounting screws.

Function

Design

Note

Page 117: IO Data Cable Data Sheet

689200 Tank, round

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Parameter Value

Material Macrolon 2805

Permissible operating temperature Max. +65 °C

Capacity

Effective operating capacity

Container scaling

Max. 4 l total volume of container-

3 l

0.5 – 3 l

Dimensions of cylinder approx.

Diameter external/internal

Height external/internal

150 mm/140 mm

210 mm/200 mm

Dimensions of frustum (below) approx.

Diameter external/internal

Height external/internal

60 mm/50 mm

90 mm/80 mm

Push-in connections for piping diameter,

external

15 mm

Technical data

Page 118: IO Data Cable Data Sheet

689201

Tank, rectangular

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2

The rectangular tank has a capacity of 10 l (effective operating capacity) and can be used for fluids and solids. A hole with threaded connection is provided for discharge at the bottom of the container. Holes with threaded connection and water tank connection are located at the side for inflow and sensors. One hole each is provided for the assembly of a heating element and temperature sensor. Holes that are not required are sealed with a blanking plug. The cover has several apertures, so-called stubs. One of the stubs is intended for the stirrer. Different container variants can be used within MPS-PA. The container is attached laterally to two profile columns via brackets, using four screws and T-head nuts, and then mounted onto the slotted profile plate. Different design variants with different profile feet are possible within MPS-PA. Carefully tighten the mounting screws.

Function

Design

Note

Page 119: IO Data Cable Data Sheet

689201 Tank, rectangular

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Parameter Value

Material Macrolon 2805

Permissible operating temperature Max. +65 °C

Capacity

Effective operating capacity

Container scaling

Max. 12 l total volume of container

10 l

0.5 – 10 l

Dimensions

Width external/internal

Depth external/internal

Height external/internal

200 mm/190 mm

200 mm/190 mm

350mm/340 mm

Push-in connections for piping diameter,

external

15 mm

Technical data

Page 120: IO Data Cable Data Sheet

GR

42

, 1

5 -

20

W

GR 42, 15 - 20 W GR 42, 15 - 20 W

Faxial = 30N.Fradial = 60N.

LG/GR 42x25 70±0,8G/GR 42x40 85±0,8

Dimensions in mm / Maßzeichnung in mm

GR 42x25Data / LeistungsdatenRated voltage/Nennspannung Continuous rated speed/NenndrehzahlContinuous rated torque/NenndrehmomentContinuous current/NennstromStarting torque/Anlaufmoment Starting current/Anlaufstrom No load speed/LeerlaufdrehzahlNo load current/LeerlaufstromDemagnetization current/EntmagnetisierstromRotor inertia/Trägheitsmoment Weight of motor/Motorgewicht

rpm*)

Ncm*)

A*)

Ncm**)

A**)

rpm**)

A**)

A**)

gcm2

g

12 VDC

3450

3.9

1.9

19

7.8

4350

0.34

14

71

390

24 VDC

3600

3.8

0.9

20

4

4200

0.17

6.5

71

390

40 VDC

3700

3.9

0.6

22

2.76

4400

0.11

4.1

71

390

GR 42x40Data / LeistungsdatenRated voltage/Nennspannung Continuous rated speed/NenndrehzahlContinuous rated torque/NenndrehmomentContinuous current/NennstromStarting torque/Anlaufmoment Starting current/AnlaufstromNo load speed/LeerlaufdrehzahlNo load current/LeerlaufstromDemagnetization current/EntmagnetisierstromRotor inertia/Trägheitsmoment Weight of motor/Motorgewicht

rpm*)

Ncm*)

A*)

Ncm**)

A**)

rpm**)

A**)

A**)

gcm2

g

12 VDC

3750

5.3

2.7

32

13.2

4550

0.44

24

110

490

24 VDC

3100

5.7

1.2

33

5.68

3800

0.18

10.5

110

490

40 VDC

3400

5.7

0.8

36

3.97

3950

0.12

6.3

110

490

*)∆ϑw =100 K; **) ϑR = 20°C

374854505152

Versions of GR 42 / Ausführungen GR 42With gearbox / Als GetriebemotorWith brake / Als BremsmotorWith controller / Mit RegelelektronikWith tacho generator / Mit TachogeneratorWith magnetic pulse generator / Mit magnetischem ImpulsgeberWith incremental encoder / Mit Inkrementalgeber

Standard/Standard On request/auf Anfrage

P./S.

UL®

Characteristic diagram / Belastungskennlinien In accordance with EN 60034Belastungskennlinien gezeichnet nach VDE 530

-2 0 2 4 6 8 10 12 14 16 18 20Ncm

7000

6000

5000

4000

3000

2000

1000

0

70

60

50

40

30

20

10

0

14

12

10

8

6

4

2

0 rated

spee

d/Dr

ehza

hl n

(rpm)

effic

iency

/Wirk

ungs

grad

η (%

)

curre

nt/S

trom

I (A)

MN

N = f (M)

J = f (M)

η

ϑR = 20°C

∆ϑW = 100K

GR 42x25, 12V

-2 0 2 4 6 8 10 12 14 16 18 20Ncm

7000

6000

5000

4000

3000

2000

1000

0

70

60

50

40

30

20

10

0

2.8

2.4

2

1.8

1.2

0.8

0.4

0 rated

spee

d/Dr

ehza

hl n

(rpm)

effic

iency

/Wirk

ungs

grad

η (%

)

curre

nt/S

trom

I (A)

MN

N = f (M) J = f (M)η

ϑR = 20°C

∆ϑW = 100K

GR 42x25, 40V

-4 0 4 8 12 16 20 24 28 32 36 40Ncm

7000

6000

5000

4000

3000

2000

1000

0

70

60

50

40

30

20

10

0

7

6

5

4

3

2

1

0 rated

spee

d/Dr

ehza

hl n

(rpm)

effic

iency

/Wirk

ungs

grad

η (%

)

curre

nt/S

trom

I (A)

MN

N = f (M) J = f (M)

η

ϑR = 20°C

∆ϑW = 100K

GR 42x40, 24V

-2 0 2 4 6 8 10 12 14 16 18 20Ncm

7000

6000

5000

4000

3000

2000

1000

0

70

60

50

40

30

20

10

0

7

6

5

4

3

2

1

0 rated

spee

d/Dr

ehza

hl n

(rpm)

effic

iency

/Wirk

ungs

grad

η (%

)

curre

nt/S

trom

I (A)

MN

N = f (M)

J = f (M)

η

ϑR = 20°C

∆ϑW = 100K

GR 42x25, 24V

-4 0 4 8 12 16 20 24 28 32 36 40Ncm

7000

6000

5000

4000

3000

2000

1000

0

70

60

50

40

30

20

10

0

14

12

10

8

6

4

2

0 rated

spee

d/Dr

ehza

hl n

(rpm)

effic

iency

/Wirk

ungs

grad

η (%

)

curre

nt/S

trom

I (A)

MN

N = f (M)J = f (M)

η

ϑR = 20°C

∆ϑW = 100K

GR 42x40, 12V

-4 0 4 8 12 16 20 24 28 32 36 40Ncm

7000

6000

5000

4000

3000

2000

1000

0

70

60

50

40

30

20

10

0

7

6

5

4

3

2

1

0 rated

spee

d/Dr

ehza

hl n

(rpm)

effic

iency

/Wirk

ungs

grad

η (%

)

curre

nt/S

trom

I (A)

MN

N = f (M)

J = f (M)

η

ϑR = 20°C

∆ϑW = 100K

GR 42x40, 40V

• General information about the characteristics of our commutated motors, see page 8

• the standard version has leads (300 mm)• special windings available on request• different shaft lengths or shaft on both sides

available as per our program• protection class IP 50, higher class available on

request.• ball bearing in the motor shaft. For projects the

motor is also available with slide bearing (G 42)

• Allgemeine Informationen über die Eigenschaften unserer Kollektormotoren siehe S. 8

• Der Motor wird standardmäßig mit Litzen (300 mm) geliefert

• Sonderwicklungen auf Anfrage erhältlich• Auf Anfrage verschiedene Wellenlängen bzw. beidsei-

tige Wellen gemäß unserem Programm lieferbar• Schutzart IP 50, auf Anfrage auch höher• Die Motorwelle ist kugelgelagert. Projektbezogen ist

der Motor auch mit Gleitlager erhältlich (G 42)

Welle vorne Welle hintenShaft front Shaft back5 x 20 mm -5 x 45 mm -5 x 45 mm 5 x 45 mm3 x 12 mm -

1918

90° ±1°

45°±

*22 -0.05

32 ±0.1

4 mal

0.2

6.5mmDepth/Tiefe

B

2

L

A

Ø 42

±0.3

black/schwarz

-+

7 ±2red/rot

300 ±30

20±1

2

1 ±0.3

Ø 9

Ø 5

g5

0.06

0.03

*22-0.05

32±0.1

27.5

°

2.75-0.15

90°

30°

0.2

M3

A

Leads/Litzen AWG 22 Tr 64 UL Style 1569

A

B

Rechteck
Page 121: IO Data Cable Data Sheet

690579

Stirrer

© Festo Didactic GmbH & Co. KG, 07/2009 Subject to change 1/2

The mixing of liquid in the container is effected by means of the stirrer, using an

unregulated 24V DC motor. The stirrer (impeller) creates a strong, axial dispersal

with a strong circulation, whereby the rotational flow around the stirring axis is

minimal. Mixing is therefore effected mainly by means of vertical circulation.

The stirrer is mounted to the profile of the tank.

Only for low viscosity container contents. The cover must remain closed during

operation.

Function

Design

Note

Page 122: IO Data Cable Data Sheet

690579

Stirrer

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 07/2009

The polarity of the applied voltage must be monitored during operation. The cable

connections are colour coded.

Parameter Value

Positive terminal (+)

Pin 4 / Red

Negative terminal (-) Pin 3 / Black

Parameter Value

Nominal voltage 24V DC

Nominal power consumption 20 W

Revolution per min. 3600- 4200

Connection 2-core cable

Service life Approx. 200 hours

Electrical connections

Technical data

Page 123: IO Data Cable Data Sheet

690588

Capacitive proximity sensor

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

The operational principle of a capacitive proximity sensor is based on the evaluation of a change in capacitance of a capacitor in an RC resonant circuit. If a material approaches the proximity sensor, the capacitance of the capacitor increases. This leads to a change in vibration response of the RC circuit which is then evaluated. The change in capacitance depends mainly on the distance, dimensions and the dielectric constants of the respective materials. The proximity sensor has a PNP output, i.e. the signal line is switched to a positive potential in the switched status. The switch is designed in the form of a normally open contact. The connection of the load is effected between proximity sensor signal output and earth. A yellow light emitting diode (LED) indicates the switching status and the green light emitting diode (LED) the ready status. The sensitivity of the sensor can be individually adapted with the help of a small adjusting screw.. The capacitive proximity sensor cannot be fitted flush. The capacity proximity sensor can be fitted in a mounting bracket using two locking nuts. The proximity sensor is of cylindrical design and has an M 18x1 thread.

Function

Design

Page 124: IO Data Cable Data Sheet

690588 Capacitive proximity sensor

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

The polarity of the applied voltage is to be monitored during operation. The cable connections are colour coded.

Parameter Value

Operating voltage 1 Positive terminal 3 Negative terminal

Brown Blue

4 Load output Black

Note

Connection diagram

Page 125: IO Data Cable Data Sheet

690588

Capacitive proximity sensor

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

Parameter Value

Permissible operating pressure 12 – 48V DC

Switch output PNP, normally open contact

Nominal switching distance (adjustable) 9.5 – 10 mm

Hysteresis (regarding nominal switching

distance)

1.9 – 2 mm

Maximum current on contact 200 mA

Maximum switching frequency 25 Hz

Current consumption when idling (at 55 V) ≤ 20 mA

Permissible operating/ambient temperature -10 °C – +50 °C

Protection class IP 65

Polarity reversal protection, short-circuit proof Resistant to sustained short-circuit and

overload-proof

Materials

Front cap

Housing

PTFE

Brass, nickel-plated

Dimensions of housing M18 x 59.7 mm

Type of mounting Flush

Displays

Supply voltage LED

Switching element „ON“ LED

Green

Yellow

Type of connection Connectors M8

3-ping

Weight 55 g

Electrical connection Cable, 2000 mm long

Technical data

Dimensions

Page 126: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Page 127: IO Data Cable Data Sheet

691225

Float flow sensor

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/4

The device consists of a vertically arranged tapered glass tube opening at the top,

through which the fluid to be measured flows. A conical float within the tube is lifted

by the flow of liquid and kept afloat, if equilibrium exists between the downwards

directed weight of the float on the one hand and the upwards directed force of flow

and buoyancy force on the other.

The volumetric flow can be read off via an externally fitted scale and the float level

marking. Bevelled notches on the float cause the float to rotate and prevent any

jamming.

The flow meter downstream of the flow sensor is fitted with a metering tube made of

Trogamid –T, which is suitable for use with neutral or aggressive media. The

threaded connectors moulded at the ends of the meter tube are used to receive

valve fittings. O-rings embedded at the front ensure a reliable seal between the

meter tube and valve fitting without generating radial forces which could cause the

tube to burst.

The graduated scale printed on the meter tube is adjusted according to the

respective flow medium and indicates the flow volume in l/h or m³/h. Moulded

dovetailed groovess are provided to fit nominal value pointers, limit value and signal

devices.

Function

Design

Page 128: IO Data Cable Data Sheet

691224

Float flow sensor

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

The use of float flow sensors is limited to the measurement of small to medium

volumetric flow of low viscosity liquids without solid particles or of gas flow at low

pressures

1

2

3

4

6

6

4

3

5

5

1 Meter tube 2 Float 3 Screwed connector

4 Locking nut 5 Float trap 6 O-ring (seal)

Note

Technical drawing

Page 129: IO Data Cable Data Sheet

691225

Float flow sensor

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/4

Parameter Value

Measuring range for water. 40 – 400 l/h

Housing shape Tapered bodyr

Meter tube size – nominal size 15 mm

Materials

Meter tube

Connecting piece

Trogamid-T

PVC-U

Type of connection Threaded connector ends with valve fitting

Sealing material EPDM

Operating pressure Max. 10 bar

Dimensions

Internal diameter x length

20 mm x 208 mm (L4)

Weight 0.12 Kg

Push-in connector for piping diameter, external 15 mm

Technical data

Page 130: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

Page 131: IO Data Cable Data Sheet

691282

Float sensor

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

This float sensor is intended for lateral installation in compact tanks. Due to the fact that this sensor is made of polypropylene (PP), this model can be used for temperatures of up to 107 °C in water, oil (except of mineral oils) and all chemicals. These sensors are ideal for use in the food industry, medical engineering, for motor oil and in water treatment. With its long service life, this sensor offers accurate and reproducible results for the monitoring of high, low and intermediate filling levels. Assembly is effected via a ½"-NPT external thread. The sensor operates within an overall range of -40 °C to 107 °C and at a pressure of 7 bar. The mode of operation of the sensor is simple and based directly on the change in fluid level. The magnet integrated in the float actuates the hermetically sealed reed switch in the housing. By turning the switch 180°, the reed switch becomes a normally open contact (NO) or normally closed contact (NC). Arrows are marked on the outside of the housing to facilitate this setting. The electrical connection is effected by means of a 2.5 m long connecting cable. The sensor is attached from the inside.

Function

Page 132: IO Data Cable Data Sheet

691282 Float switch

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Parameter Value

Material

Switching tube/float

Cable sleeve

Polypropylene**

PVC

Temperature

Polypropylene**

-40 °C – 107 °C

Min. density of liquid

Polypropylene**

0.55

Operating pressure 7 bar

Reed switch type 20 VA

Connecting cable (length 2.5 m) 22 AWG

Float travel 55 mm

Protection class DIN 40050 IP64

Shipping weight (approx.) 80 g

** Not suitable for mineral oils

Lg

L

1) 2)

3)

4) Lg 101.6 mm L 69.8 mm 1) 2.5 m

2) Sealing ring Buna ‚N’ 3) 5/8“ 4) Locking nut, Nylon

Technical data

Dimensions

Page 133: IO Data Cable Data Sheet

691282

Float sensor

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

The switching function can be reversed by turning the float switch 180°. The standard switching function is NO (normally open), if the arrow mark on the mounting element points upwards.

If the float switch is mounted such that the float drops with the level of liquid, the switching position is NO (normally open).

If the float switch is mounted such that the float rises with the level of liquid, the switching position is NC (normally closed).

Parameter Value

Positive terminal Red

Plug pin: 1

Negative terminal Black

Plug pin: 3

Plug pin is unallocated

Installation

Electrical pin allocation

Page 134: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Page 135: IO Data Cable Data Sheet

MV-50-1000-en-07 2003-36

1/7

MV Knife gate valve DN 50-1000

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67

The Stafsjö MV knife gate valve is a valve designed for a wide range of process industry applications. Its main applications are fluids and suspensions up to 5%. It is also used in services with sludge, powder, pellets and other solid materials. Common applications are pulp, recycled pulp, waste water and in different types of food industry. The MV is designed of a one piece or a two piece valve body in stainless steel, nodular or cast iron and a stainless steel gate. The retainer ring mechanically locks the seat, making it easy to replace. The unique Stafsjö box packing TwinPackTM gives high operation reliability. Due to the flexible design of the MV, it can be provided with different types of manual and automatic actuators and accessories, such as limit switches. The MV knife gate valve can also be upgraded to be a control valve. The Stafsjö knife gate valve MV is designed, manufactured, inspected and tested according to the European directive Pressure Equipment Directive (PED 97/23/EC) category II module A1 and is therefore CE marked.

0640

Page 136: IO Data Cable Data Sheet

MV-50-1000-en-07 2003-36

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MV Knife gate valve DN 50-1000

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67

Design data Maximum working pressure body at 20°C Maximum differential pressure preferred direction at 20°C DN bar DN bar 50-125 16 50-125 16 150-300 10 150-300 10 350-600 6 350-600 6 700-1000 4 700-1000 4

The MV knife gate valves with seat in E/N/V, also manages a certain differential pressure in the reversed direction. The design varies between valve body in stainless steel (E) and nodular iron (L). Maximum differential pressure reversed direction at 20°C DN Stainless steel (E)

bar Nodular iron (L) bar

50-200 3,5 3,5 250 3,0 3,5 300-450 - 3,0 500-1000 - -

Basic equipment A. Valve body Material Maximum temp. °C Not recommended Stainless steel E W1.4408 300 Nodular iron L GGG50 200 Corrosive media Cast iron DN 750, 900, 1000 A GG20 150 Corrosive media Valve bodies in nodular and cast iron are painted with a wet epoxy colour to a minimum thickness of 80µm. B. Gate Body Material Stainless steel E/L/A SS2347 Stainless steel L DN 50-500 SS2333 C. Retainer ring Body Material Seat Stainless steel E SS2343 E/N/V/P/PV/M Cast iron L/A GG20 E/N/V/P/PV/M Zinced carbon steel E/L/A U Retainer rings in cast iron are painted with a wet epoxy colour to a minimum thickness of 80µm. D. Seat Maximum temp. °C Not recommended EPDM E 120 Oil, grease Nitrile N 100 Viton V 180 PTFE with o-ring nitrile P 100 PTFE with o-ring viton PV 180 Polyurethane U 90 Metal with o-ring nitrile/viton M 100/180 Metal with Grafoil MHT 300(E)/200(L)/150(A) E. Box packing pH Maximum temp. °C TwinPackTM TY 1-13 260 PTFE TF 0-14 280 Garlock 127 TG 1-12 650 F. Flange drilling G. Face-to-face dimensions EN 1092 PN 10 Stafsjö standard – see table p. 6 EN 1092 PN 16 MSS SP-81, TAPPI TIS 405-8 ANSI B16.5 Class 150 JIS B 2238 10K BS 10 Table D

Page 137: IO Data Cable Data Sheet

MV-50-1000-en-07 2003-36

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MV Knife gate valve DN 50-1000

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67

Actuator Manual Automatic Hand wheel HW Pneumatic cylinder AC Hand lever DN 50-150 HL * Electric motor EM Ratchet wrench DN 50-150 RW Hydraulic cylinder MH Chain wheel CW Bevel gear BG

* Differential pressures according to design data are not valid for hand lever (HL). For more information, please contact Stafsjö. Pneumatic cylinder – recommended sizes at 5 bar air pressure DN 50 65 80 100 125 150 200 250 300 350 AC 100-80 100-80 100-100 100-100 100-150 100-150 160-250 160-250 160-300 200-350 Maximum force (kN)

3,5 3,5 3,5 3,5 3,5 3,5 9,0 9,0 9,0 14,1

DN 400 450 500 600 700 750 800 900 1000 AC 200-400 200-450 200-500 250-600 250-700 320-750 320-800 320-900 320-1000 Maximum force (kN)

14,1 14,1 14,1 22,1 22,1 36,2 36,2 36,2 36,2

The table gives recommended cylinder sizes at normal operation at 5 bar air pressure. For other operating conditions, please contact Stafsjö or your local representative for advice. Electric motor – recommended sizes with AUMA multi-turn DN 50 65 80 100 125 150 200 250 300 350 AUMA SA 07.1 SA 07.1 SA 07.1 SA 07.1 SA 07.1 SA 07.1 SA 07.5 SA 07.5 SA 10.1 SA 10.1 Attachment F10/A F10/A F10/A F10/A F10/A F10/A F10/A F10/A F10/A F10/A

DN 400 450 500 600 700 750 800 900 1000 AUMA SA 10.1 SA 10.1 SA 10.1 SA 10.1 SA 14.1 SA 14.1 SA 14.1 SA 14.5 SA 14.5 Attachment F10/A F10/A F10/A F10/A F14/A F14/A F14/A F14/A F14/A

Electric motors are mounted according to standard ISO 5210. The table gives recommended motor sizes at normal operation. For other operating conditions, please contact Stafsjö or your local representative for advice. For other actuators, please contact Stafsjö or your local representative for advice.

Accessories Limit switches Mechanical Ersce E100 Inductive ifm electronic IG-2008-ABOA / IG0006 2-wire 20-250 V AC/DC ifm electronic IG-3008-BPKG / IG5401 3-wire 10-36 V DC PNP Accessories to pneumatic cylinder Solenoid valve Metal Work SOV 35 SOS OO ¼” Metal Work SOV 45 SOS OO ½”

Elobau 102 247 2-wire 10-250 V AC/DC Magnetic limit switch Elobau 102 290 PE 3-wire 10-30 V DC

Control valve Retainer ring V-port DN 50-600 Positioner PMV Palmstierna Purge port The MV knife gate valve DN 500-1000 is equipped with purge ports with pipe thread G1/2” acc. to ISO 228/1. Valve sizes DN 50-450 can be equipped with purge ports on order. For advice regarding accessories, please contact Stafsjö or your local representative.

Page 138: IO Data Cable Data Sheet

MV-50-1000-en-07 2003-36

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MV Knife gate valve DN 50-1000

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67

12

8

STAFSJÖ

13

10

9

5

6

7

17

15

2b

1

16

3

4a

18

5a

5b

2c

2b

4

4b

2a

2

8a

8b

8c

28

20

25

9a

12a

21

Part list DN 50-800 (one piece body) Pos Part Material Pos Part Material

1 Hand wheel DN 50-300 Aluminium, 8b Washer A2

ENAC-AlSi9Cu3(Fe) 8c Nut A2 + zinc

DN>300 Cast iron GG20 9 Box packing* See equipment E 2 Yoke Stainless steel SS2333-02 9a Box bottom Plastic DN 500-800

2a Bearing Brass SS5170-00 10 Valve body See equipment A 2b Slide washer POM 12 Retainer ring See equipment C 2c Bearing Brass SS5170-00 12a Locking screw A2 3 Stem Stainless steel DN50-250 SS2320-02 13 Seat* See equipment D DN>250 SS2383-02 15 Bushing Oil-bronze

4 Stem nut Brass SS5170-00 16 Gate guard Stainless steel SS2333-02 4a Washer A2 not for HW 4b Screw A2 17 Gate clevis Stainless steel SS2346-02 5 Tie rod Stainless steel SS2333-02 18 Cylinder See data sheet

5a Washer A2 20 Clevis pin Stainless steel SS2346-02 5b Nut A2 21 Split pin Stainless steel SS2343-02 6 Gate See equipment B 25 Piston rod Stainless steel SS2383-02 7 Beam Aluminium EN AW-6063-T6 28 Locking nut Stainless steel SS2346-02 8 Gland Stainless steel SS2343

8a Stud bolt A2 + zinc * Recommended spare parts

Page 139: IO Data Cable Data Sheet

MV-50-1000-en-07 2003-36

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MV Knife gate valve DN 50-1000

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67

17

5

8a

18

6

10b13

12

4a

16

15

3

2

1

9

10a 11

14

7

5a

5b

4

4c

4d

4b

8b

8

8c

25

28

20

21

Part list DN 750, 900, 1000 (two piece body) Pos Part Material Pos Part Material

1 Hand wheel Cast iron GG20 8c Nut A2 + zinc 2 Yoke Cast iron GG20 9 Box packing* See equipment E 3 Stem Stainless steel SS 2383-02 10a Valve body See equipment A 4 Stem nut DN750 Brass SS5170-00 10b Valve body See equipment A DN>800 Brass SS5453 11 Body gasket PTFE

4a Stem nut holder Stainless steel SS2333-02 12 Retainer ring See equipment C 4b Screw A2 13 Seat* See equipment D 4c Washer A2 14 Guide strip HD-polyethylene 4d Nut A2 15 Bushing Oil-bronze 5 Tie rod Stainless steel SS2333-02 16 Gate guard,

not for HW Stainless steel SS2333-02

5a Washer A2 17 Gate clevis Stainless steel SS2346-02 5b Nut A2 18 Cylinder See data sheet 6 Gate See equipment B 20 Clevis pin Stainless steel SS2346-02 7 Beam Aluminium EN AW-6063-T6 21 Split pin Stainless steel SS2343-02 8 Gland Stainless steel SS2343 25 Piston rod Stainless steel SS2383-02

8a Stud bolt A2 + zinc 28 Locking nut Stainless steel SS2346-02 8b Washer A2 * Recommended spare parts

Page 140: IO Data Cable Data Sheet

MV-50-1000-en-07 2003-36

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MV Knife gate valve DN 50-1000

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67

STAFSJÖ STAFSJÖ STAFSJÖ

GF

EAC

HD

B J

L

K

Dimensions (mm) DN 50 65 80 100 125 150 200 250 300 350 400 450 A 52 64 79 103 128 153 202 250 302 332 380 428 B 41 41 51 51 56 60 60 69 78 78 89 89 C 91 107 124 154 179 204 267 320 374 419 479 535 D 80 80 80 80 80 80 145 145 145 175 175 200 E 200 200 200 200 250 250 315 315 315 400 400 520 F 56 65 88 102 116 130 160 192 230 210 245 280 G 360 380 405 453 495 550 694 779 879 993 1083 1180 H 475 495 545 593 685 740 1017 1102 1252 1415 1555 1680 J 116 130 135 155 178 205 268 320 375 420 490 560 K 620 650 690 765 830 910 1115 1250 1400 1550 1690 1820 L 230 250 275 323 365 420 555 640 740 820 910 990

DN 500 600 700 750 800 900 1000 A 470 560 665 710 760 855 950 B 114 114 118 118 118 118 150 C 580 680 800 860 900 1010 1110 D 250 260 310 305 310 320 320 E 520 635 635 635 635 635 635 F 313 370 390 490 490 580 640 G 1315 1540 1750 1880 1970 2220 2400 H 1865 2355 2513 2900 3030 3380 3670 J 625 740 865 930 985 1160 1280 K 2010 2340 2650 2830 2970 3340 3630 L 1127 1352 1565 1635 1780 1985 2215

Actuator EM is rotated 45° for DN 50-150.

Weight, valve incl. hand wheel (HW) DN 50 65 80 100 125 150 200 250 300 350 400 450 kg 7 7 8 10 13 15 31 40 55 90 120 180

DN 500 600 700 750 800 900 1000 kg 245 340 460 700 540 900 1500

Page 141: IO Data Cable Data Sheet

MV-50-1000-en-07 2003-36

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MV Knife gate valve DN 50-1000

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67

Pressure tests Pressure tests are performed with water at 20ºC according to ISO 5208 meaning: 1,5 x maximum working pressure for open valve – shell test 1,1 x maximum differential pressure for closed valve – obturator tightness test

Leakage rate For soft sealed valves rate A according to ISO 5208 – no visible leakage for the duration of the test TAPPI TIS 405-8, MSS SP-81

Materials – corresponding foreign materials Sweden Germany USA England Japan

Stafsjö standard

Type of material

SS W. Nr. DIN ASTM AISI UNS BS JIS

A2 Stainless SS2333 W1.4301 X5CrNi18 M 10 304 S30400 304S15 SUS 304 AISI 304 Stainless AISI 304 W1.4301 X5CrNi18 M 10 304 S30400 304S15 SUS 304 EN AW-6063-T6 Aluminium EN AW-6063-T6 AlMgSi 0,5 AA 6063 GG25 Cast iron SS0125-00 0.6025 GG 25 A 48 No 40 B Grade 260 FC 250 GGG50 Nodular iron SS0727 0.7050 GGG 50 Grade 500/7 FCD 500 SS0120-00 Cast iron SS0120-00 0.6020 GG 20 A 48 No 30 B Grade 220 FC 200 SS1312 Carbon steel SS1312 RSt 37-2 A 36 40 B SS2303-03 Stainless SS2303-03 W1.4021 X20Cr13 420 S42010 420S37 SUS 420J1 SS2320-02 Stainless SS2320-02 W1.4016 X6Cr17 430 S43000 430S17 SUS 430 SS2333-02 Stainless SS2333-02 W1.4301 X5CrNi18 M 10 304 S30400 304S15 SUS 304 SS2343-12 Stainless SS2343-12 W1.4408 G-X6CrNiMo 18 10 A 743-91 CF-8M 316 C 16 SCS 14 SS2343-28 Stainless SS2343-28 W1.4436 X3CrNiMo17 13 3 A 240, Type 316 Gr 316 S 33 SS2346-02 Stainless SS2346-02 W1.4305 X10CrNiS 18-9 303 303S31 SUS303 SS2347-02 Stainless SS2347-02 W1.4401 X5CrNiMo17 12 2 316 S31600 316S31 SUS 316 SS2383-02 Stainless SS2383-02 W1.4104 X12CrmOS17 430 F S43020 430 F SS5170-00 Brass SS5170-00 CuZn39Pb3 C 36000 CZ 121 SS2377-02 Stainless SS2377-02 W1.4462 X2CrNiMoN22 5 3 S31803 318S13 W1.4408 Stainless W1.4408 W1.4408 G-X6CrNiMo 18 10 A 743-91 CF-8M 316 C 16 SCS 14

All specifications subject to change without notice. www.stafsjo.com

Page 142: IO Data Cable Data Sheet

691326

Ultrasonic sensor

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/4

The functional principle of an ultrasonic sensor is based on the generation of

acoustic waves and their detection following reflection via an object.

The carrier of acoustic waves is normally the atmospheric air. An ultrasonic

generator is actuated for a brief period and emits a pulse of ultrasonic energy which

is inaudible to the human ear. Once emitted, the pulse of ultrasonic energy is

reflected via an object located within range and bounced back to the receiver. The

duration of the ultrasonic pulse is evaluated by means of downstream electronics.

Within a certain range the output signal is proportional to the signal duration of the

ultrasonic pulse.

The object to be detected can be of different materials. Neither shape or colour, nor

liquid or powdery condition, have any or only a minimal effect on detection. In the

case of an object with a smooth, even surface, the surface must be aligned vertically

to the ultrasonic beam.

In its factory condition, the output signal increases with growing distance between

sensor and the object to be measured.

This setting is not suitable for level measurement in a container.

With increasing filling level, the distance between the sensor and the item to be

measured (water surface), the distance is reduced, whereas the gauge signal should

increase. This is why the setting of the increasing output signal has been reversed.

Similarly the measuring range of the sensor has been adjusted to the container.

Function

Page 143: IO Data Cable Data Sheet

691326

Ultrasonic sensor

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

Parameter Value

Analogue output (VO)

Voltage range

0 – 10 V

Protection class IP 67

Weight Max. 67 g

Ambient temperature -25 – 70 °C

Switching point error ± 2.5 % (-25 to 70 °C)

Rated operating voltage Ve 24V DC

Operating voltage range VB 10 – 35 V DC (at 12 – 20V DC,

sensitivity reduced by up to 20 %)

Permissible residual ripple 10 %

Idle current I0 < 50 mA

Measuring range

programmed

factory setting

48 – 270 mm

50 – 300 mm

Characteristic curve

programmed

factory setting

Falling

Rising

Dimensions diagram, all dimensions in mm

Technical data

Installation

Page 144: IO Data Cable Data Sheet

691326

Ultrasonic sensor

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/4

Keep free space within distance "x" around the sound cone clear of interfering

objects. Angular misalignment of 3° applies for smooth surfaces.

Free spaces

Switching range

(Vendor settings)

Page 145: IO Data Cable Data Sheet

691326

Ultrasonic sensor

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

Pin assignment:

1 24V (brown)

2 n. c.

3 0V (blue)

4 Analogue output (black)

Connection

Page 146: IO Data Cable Data Sheet

Body (1) EN-GJL-2501) JL-1040EN-GJS-400-15 JS-1030GP 240 GH 1.0619

Shaft (4) and Chromium steel X20Cr13 1.4021Pin (5) Stainless steel X5CrNiMo 18/10 1.4401Roll pin (6) Spring steel, galvanizedBushing (7) DU/ plastics 2)

Retaining ring (8) Spring steel, galvanizedKey (10) SteelBushing (11) BronzeScrew (12) Galvanized steel

CENTERLINE-Butterfly Valves Series VIA/RSMaterial Selection DN 40-600

RS

/DB

-000

4-G

B/1

0.01

/GP

1) only wafer body with centering lugs (DN50-300) 2) according to the manufacturer’s choice

Component Material specification Material no.

Parts not in contact withthe medium

DN 40-300

DN 350-600

7

810

4

87

12

3

2

11 6 5

1

7

8

4

87

12

3

2

16

5

1

Page 147: IO Data Cable Data Sheet

Disc (2) Ductile iron, nickel-plated JS-1030 -10 ºC, top temperature limitedGGG-40-gal Ni1) by body linerDuctile iron, VIADUR- JS-1030 -10 ºC bis +80 ºCcoated1)

Ductile iron, ECTFE- JS-1030 -10 ºC, top temperature limitedcoated by body linerDuctile iron, UHMWPE -10 ºC bis +70 ºCHostalen Gur lined Aluminium bronze 2.0975.01 limited by body linerG-CuAl 10NiStainless steel, according to limited by body linermanufacturer’s choice G-X5CrNiMo 19-11-2 1.4408G-X5CrNiMoNb 18/10 1.4581Duplex steel 9.4517 limited by body linerG-X2CrNiMoCuN 27 77 43Hastelloy C* 2.4883 limited by body linerG-NiMo16Cr

Body liner (3) EPDM -34 ºC to +120 ºC(ethylene-propylene-terpolymer)EPDM-H -34 ºC to +140 ºC(ethylene-propylene- (with KTW-approval)terpolymer)NBR (perbunane) -20 ºC to +80 ºC(copolymer of acrylonitrile- (up to 100°C withbutadiene rubber) intermittend operation)HNBR -20 ºC to +120 ºC(hydrogenated acrylonitrile-butadiene rubber)FPM (Viton)* -5 ºC to +150 ºC(copolymer of vinylfluoride)CSM (Hypalon) -20 ºC to +80 ºC(chlorine-sulfonated (up to 100°C withpolyethylene) intermittend operation)

We reserve the right for changes to all technical data.

* or equivalent1) only DN 200-600

Component Material specification Material no. Temperature range

Parts incontact withthe medium

Page 148: IO Data Cable Data Sheet

CENTERLINE-Butterfly Valves Series VIA/RSDimensions/ Weights DN 40-600

RS

/DB

-000

6-G

B/1

0.01

/GPWafer body Shaft end

DN 40-300Shaft end

DN 350-600Lug body

Dimensions in mm, bare shaft

Bare shaft Sizevalve 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600Wafer body* 2,2 2,2 2,8 3,4 4,7 6,8 7,6 11,5 19,6 31,2 50 72 92 111 195

Lug body 3,4 3,4 4,0 4,8 6,9 10,6 11,4 15,9 26,0 38,2 60 92 108 151 245

* version with centering lugs made of GG25 up to DN300

Weights in kg

1) Body made of GGG/GS-C 2) Body made of GG 3)Inner parts DN 50 4) Dimensions in accordance with DIN/ISO

O=numberof bores

Mea- Sizesure- Pressure 403) 50 65 80 100 125 150 200 250 300 350 400 450 500 600ment class 11/2“ 2" 21/2“ 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"A1) 202 202 225 240 268 292 320 386 462 542 627 677 743 793 934A2) 202 202 225 251 286 314 342 401 462 542 - - - - -B 72 72 79 86 101 112 125 156 192 242 277 302 341 366 424C1) 130 130 146 154 167 180 195 230 270 300 350 375 402 427 510C2) 130 130 146 165 185 202 217 245 270 300 - - - - -D4) 65 90 125 175 210E4) 14 15 18 23 25H4) 16 19 24 65 80L4) 43 43 46 52 56 60 68 78 78 102 114 127 154M PN 10 110 125 145 160 180 210 240 295 350 400 460 515 565 620 725M PN 16 110 125 145 160 180 210 240 295 355 410 470 525 585 650 770M ANSI 150 - 120,7 139,7 152,4 190,5 215,9 241,3 298,5 362 431,3 476,3 539,8 577,9 635 749,3N PN 10 M 16 M 20 M 20 M 24 M 27N PN 16 M 16 M 20 M 24 M 27 M 30 M 33N ANSI 150 - 5/8"-11 UNC 3/4"-10 UNC 7/8"-9 UNC 1"-8 UNC 11/8"-7 UNC 11/4"-7

UNCO PN 10 4 8 8 12 16 20O PN 16 4 8 12 12 16 20O ANSI 150 - 4 8 12 16 20P - 14 20R Ø35 Ø55 Ø70 Ø100 Ø130S4) 14-0,1 17-0,1 22-0,1 -T 3,5 5 7U 39 39 56 71 93 117 144 191 240 291 327 371 423 472 575V 7 7 13 19 27 37 49 70 90 111 129 141 162 181 221W - Ø45 Ø70X Ø50/4 x Ø7 Ø70/4 x Ø9 Ø102/4 x Ø11 Ø140/4 x Ø18 Ø165/4

x Ø22F05 F07 F10 F14 F16

Page 149: IO Data Cable Data Sheet

We reserve the right for changes to all technical data.

Valve with hand lever Valve with gear operator Valve with Revo actuator

** Weights apply to valves with wafer body

Weights in kg**

Dimensions in mm*, with actuations

* Dimensions apply to valves PN 10/16 ∆ p 10 bar, Revo actuator, double-acting at 5 bar air supply1) Body made of GGG/GS-C2) Body made of GG

Measurement Size40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

A1) 181 181 197 205 218 231 246 281 - - - - - - -A2) 181 181 197 216 236 253 268 296 - - - - - - -B 200 200 200 200 200 240 240 240 - - - - - - -C1) 206 206 222 230 243 256 271 306 346 376 437 462 489 514 616C2) 206 206 222 241 261 278 293 321 346 376 - - - - -D1) 172 172 188 196 209 222 237 272 312 342 402 427 454 479 560D2) 172 172 188 207 227 244 259 287 312 342 - - - - -E 230 230 230 230 230 230 230 230 230 230 285 285 285 285 366F 200 200 200 200 200 250 250 250 250 250 400 400 400 400 610G 65 65 65 65 65 65 65 65 65 65 96 96 96 96 123H1) 216 216 232 266,5 308 321 361 396 456 486 652 677 704 729 962H2) 216 216 232 277,5 326 343 383 411 456 486 - - - - -L1 38 38 38 52,5 67 67 79 79 94 94 135 135 135 135 211L2 33 33 33 41 55 55 67 67 78 78 119 119 119 119 211M 175 175 175 205 214 214 267 267 355 355 388 388 510 510 533

Valve with Size40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

Hand lever 3,8 3,8 4,4 4,6 5,9 8,5 9,5 13,6 24,5 35,9 - - - - -Gear operator 10,2 10,2 10,8 11,0 12,3 14,8 15,8 19,9 27,6 39,0 66,8 88,8 108,8 127,8 230,0Revo actuator 4,3 4,3 4,9 5,6 8,1 10,6 11,4 19,4 31,2 43,2 76,0 104,0 129,0 148,0 318,0

Page 150: IO Data Cable Data Sheet

2. Size:G = 040 (1,5“)H = 050 (2“)K = 065 (2,5“)L = 080 (3“)M = 100 (4“)N = 125 (5“)P = 150 (6“)R = 200 (8“)S = 250 (10“)T = 300 (12“)

1. Series: A = Series VIA/RS

A M G D 1 E 1 0 0 H1 2 3 4 5 6 7 8 9 10

CENTERLINE-Butterfly Valves Series VIA/RSModel Numbers DN 40-1200

RS

/DB

-000

2-G

B/0

9.01

/GP

Each CENTERLINE Butterfly Valve Series VIA/RS has a nameplate with the model number stamped on. This number is comple-te to such an extent that it specifies each detail of the valve. It canbe taken from the model numbering system above.

Ordering example:CENTERLINE Butterfly Valve Series VIA/RS, DN 100, PN10/16,shutoff pressure of 10 bar, wafer body GGG40, shaft made of Crsteel, stainless steel disc, body liner EPDM, with 10 pos. handlever Modell Number: AMGD1E100H

6. Body Liner Material:B = NBR (Buna-N 4))C = HNBR (only DN40-600)E = EPDMF = EPDM-H with KTW-approvalH = CSM (Hypalon 4))V = FPM (Viton 4))

U = 350 (14“)V = 400 (16“)W = 450 (18“)X = 500 (20“)Y = 600 (24“)Z = 700 (28“)2 = 800 (32“)3 = 900 (36“)4 = 1000 (40“)7 = 1200 (48“)

3. Disc Material and Shutoff Pressure:B = Stainless steel 6) 3,5 barG = Stainless steel 10 barS = Stainless steel 16 barC = Ductile iron, nickel-plated 2) 6) 3,5 barH = Ductile iron, nickel-plated 2) 10 barT = Ductile iron, nickel-plated 2) 16 barA = Aluminium bronze 6) 3,5 barF = Aluminium bronze 10 barR = Aluminium bronze 16 barK = ECTFE, coated 10 barL = Rilsan, coated 2) 10 barP = Hostalen-GUR 3) 10 barN = Duplex 10 barM = Hastelloy 10 bar

Wafer body PN 6* A A - -PN 10 - - B -PN 16 - - C -PN 10/16 D D - -ANSI 150** N N N -MSS-SP 44 - - - -

Lug-type PN10 - B B Bbody/ PN16 - C C CFlanged PN 10/16 D - - -body ANSI 150** N N N -

MSS-SP 44 - - - S

4. Pressure Class: Body DN 40- 200- 500- 700-Design PN 150 450 600 1200

5. Body Design / Material:1 = Wafer body GGG40 (only DN40-600)2 = Wafer body GG25 *5) (only DN40-300)5 = Lug body GGG40 7 = Lug body GS-C25 (only DN40-600) 8 = Flanged body GGG40 (only DN700-1200)

7. Shaft Material: 1 = Cr steel (standard) 2 = CrNi steel

8. + 9. Design 1): 00 = StandardUD = Pressure and leak test BA/BN acc.

to DIN 3230-T3 as well as material certification for body approved acc. to EN 10204- 3.1B

UG = Pressure and leak test BA/BN acc. to DIN 3230-T3 as well as material certification for body approved acc. to EN 10204- 3.1B as well as separate KKS head flange tag

10. Actuation 1):F = bare shaftG = Gear operator with hand wheelH = 10 pos. hand lever (only up to DN200)

* DN50-300 only GG** not DN401) further versions available on request2) not DN40-1503) only DN50-8004) Registered trademark or trade name5) with centering lugs, not DN406) not DN50-80

Page 151: IO Data Cable Data Sheet

We reserve the right for changes to all technical data.

Model Numbers for Gear Operators The model number of the gear operator is composed of a basic number and a specification number. The basicnumber is to be taken from the table below. The specification number is based on the following code:

Design/Equipment:A = bare shaftH = hand wheelJ = hand wheel, lockableK = chain wheel

Version:1 = weatherproof (standard)2 = waterproof

Basic number Specification numberGH2 – 0200A – H 1 0 A

see below:

Attachments:A = withoutC = limit switch IP65,

open positionD = limit switch IP65,

closed positionE = limit switch IP65,

open/closed position

Body finish:0 = primer coat

Basic numbers for gear operators

Selection table hand lever/gear operator The following table is a recommendation

DNShutoff pressure 40-125 150 200 250 300-1200

16 bar10 bar Hand lever

Gear Operator

3,5 barHand lever up to DN200, gear operator available from DN40 on

CENTERLINE Valve Series VIA/RS Gear Operator CENTERLINE Valve Series VIA/RS Gear OperatorDN Shutoff pressure Basic number DN Shutoff pressure Basic number

40-100 3,5 bar, 10 bar, 16 bar GH2-0100A- 700 3,5 bar, 10 bar GH2-0700B-125-200 3,5 bar, 10 bar, 16 bar GH2-0200A- 800 16 bar GH2-0800A-250-300 16 bar GH2-0300A- 10 bar GH2-0800B-

3,5 bar, 10 bar, GH2-0300B- 3,5 bar GH2-0800C-350-400 3,5 bar, 10 bar, 16 bar GH2-0500B- 900 16 bar GH2-0900A-450-500 16 bar GH2-0500A- 10 bar GH2-0900B-

3,5 bar, 10 bar GH2-0500B- 3,5 bar GH2-0900C-600 16 bar GH2-0600A- 1000 3,5 bar, 10 bar GH2-1000A-

3,5 bar, 10 bar GH2-0600B- 1200 3,5 bar, 10 bar GH2-1200B-700 16 bar GH2-0700A-

Page 152: IO Data Cable Data Sheet

We reserve the right for changes to all technical data.

CENTERLINE-Butterfly Valves Series VIA/RSPossible Combinations

RS

/DB

-000

3-G

B/1

2.01

/GP

1) only for shutoff pressure of 10 bar2) or equivalent3) DN 40 only wafer body, not PN 6 and ANSI 150

Component Version DN MaterialActuation Hand lever, 10 positions 40-200 -

Hand lever, infinitely adjustable 40-200 -Gear operator 40-1200 -Pneumatic Revo actuator 40-1200 -Hydraulic actuator 40-1200 -Electric actuator 40-1200 -

Shaft - 40-1200 Chromium steel

40-1200 Cr Ni steel

Body liner - 40-1200 NBR40-500 HNBR40-1200 EPDM40-1200 FPM40-600 CSM40-1200 EPDM-H

Disc - 200-600 Ductile iron, nickel-plated 40-1200 Stainless steel40-700 Aluminium bronze

200-1200 GGG-Rilsan coated 1)

40-1200 GGG-ECTFE coated 1)

40-600 Hastelloy-C 1) 2)

700-1200 Hastelloy-C22C 1) 2)

40-1200 Duplex 9.4517 1)

40-800 Hostalen GUR lined 1)

Lower shaft - 40-1200 Chromium steel

40-700 Cr Ni steel

Body Version Material DN 40-300 DN 350-600 DN 700-900 DN 1000-1200

Wafer GG 25 PN 6/10/16/ANSI 150 - - -body GGG-40 PN 10/16/ANSI 150 PN 10/16/ANSI 150 - -

Lug GGG-40 PN 10/16/ANSI 150 PN 10/16/ANSI 150 PN 16/MSS-SP44 -body GS-C25 PN 10/16/ANSI 150 PN 10/16/ANSI 150 - -

Waferbody with

GG 25 3) PN 6/10/16/ANSI 150 - - -centeringlugs

Flanged GGG 40 - - PN 10 PN 10/16body

Page 153: IO Data Cable Data Sheet

CENTERLINE-Butterfly Valves Series VIA/RSBolt Dimensions DN 50 - 600

RS

/DB

-001

3-G

B/0

2.03

/GPfor wafer bodies for lug bodies

bolt with nut bolt without nutDN PN Qty. thread length Qty. thread length

(mm/inch) (mm/inch)50 2“ PN10 4 M16 100 8 M16 35

PN16 4 M16 100 8 M16 35ANSI 150 4 5⁄8"-11 UNC 4” 8 5⁄8"-11 UNC 11⁄2"

65 2,5“ PN10 4 M16 110 8 M16 35PN16 4 M16 110 8 M16 35ANSI 150 4 5⁄8"-11 UNC 4” 8 5⁄8"-11 UNC 13⁄4"

80 3“ PN10 8 M16 110 16 M16 40PN16 8 M16 110 16 M16 40ANSI 150 4 5⁄8"-11 UNC 5” 8 5⁄8"-11 UNC 13⁄4"

100 4“ PN10 8 M16 120 16 M16 40PN16 8 M16 120 16 M16 40ANSI 150 8 5⁄8"-11 UNC 5” 16 5⁄8"-11 UNC 13⁄4"

125 5“ PN10 8 M16 120 16 M16 45PN16 8 M16 120 16 M16 45ANSI 150 8 3⁄4"-10 UNC 51⁄2” 16 3⁄4"-10 UNC 2"

150 6“ PN10 8 M20 130 16 M20 45PN16 8 M20 130 16 M20 45ANSI 150 8 3⁄4"-10 UNC 5 1⁄2” 16 3⁄4"-10 UNC 2"

200 8“ PN10 8 M20 130 16 M20 50PN16 12 M20 130 24 M20 50ANSI 150 8 3⁄4"-10 UNC 5 1⁄2” 16 3⁄4"-10 UNC 2"

250 10“ PN10 12 M20 150 24 M20 50PN16 12 M24 150 24 M24 50ANSI 150 12 7⁄8"-9 UNC 6 1⁄2” 24 7⁄8"-9 UNC 21⁄2"

300 12“ PN10 12 M20 160 24 M20 60PN16 12 M24 160 24 M24 60ANSI 150 12 7⁄8"-9 UNC 7” 24 7⁄8"-9 UNC 21⁄2"

350 14“ PN10 16 M20 160 32 M20 60PN16 16 M24 170 32 M24 65ANSI 150 12 1"-8 UNC 8” 24 1"-8 UNC 23⁄4"

400 16 PN10 16 M24 180 32 M24 70PN16 16 M27 200 32 M27 75ANSI 150 16 1"-8 UNC 9” 32 1"-8 UNC 23⁄4"

450 18 PN10 20 M24 200 40 M24 70PN16 20 M27 220 40 M27 75ANSI 150 16 11⁄8"-7 UNC 10” 32 11⁄8"-7 UNC 3"

500 20 PN10 20 M24 220 40 M24 70PN16 20 M30 240 40 M30 90ANSI 150 20 11⁄8"-7 UNC 10” 40 11⁄8"-7 UNC 3"

600 24 PN10 20 M27 240 40 M27 90PN16 20 M33 260 40 M33 100ANSI 150 20 11⁄4"-7 UNC 12” 40 11⁄4"-7 UNC 41⁄2"

For weld neck flanges according to DIN 2632 (PN10), DIN 2633 (PN16) or ANSI 150 B 16.5.

We reserve the right for changes to all technical specifications.

DR 20.2.2003

Page 154: IO Data Cable Data Sheet

691383

Float sensor (overflow protection)

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2

The single flow sensor is suitable for flat tanks or in restricted spaces. It is designed solely for vertical installation. The medium to be measured presses the float upwards and, from a specific position, actuates a switch.

Parameter Value

Material

Switching tube

Float

Polysulfone

Polysulfone

Temperature Cable

Stranded wire

−40 °C – +80 °C

−40 °C – +107 °C

Float immersion depth for density 1: ∼15 mm

Operating pressure 3 bar

Min. Density of liquid: 0.75

Reed switch type: SPST 50 VA cable

SPST 20 VA stranded wire

Electr. connection: (length approx. 0.6 m) Cable: 0.34 mm2 PVC

Stranded wire: AWG 22 PVC

Protection type DIN 40050 IP64

Shipping weight (approx.) 20 g

Mounting thread 1/8“ NPT

Function

Technical data

Page 155: IO Data Cable Data Sheet

691383 Float sensor (overflow protection)

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

L1= Switch activation when reaching the nominal filling level (based on specific weight of 1.0) Polysulfone float: 19.0 mm

Parameter Value

Positive terminal Red

Plug pin: 1

Negative terminal Black

Plug pin: 3

Plug pin 2 is unallocated

Technical drawing

Electrical pin allocation

Page 156: IO Data Cable Data Sheet

696655

Measuring transducer PT100/U

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

The measuring transducer converts the measured value of the PT100 resistance into a voltage within the range of 0 to 10 V, whereby the measuring transducer is in the range of 0 to 100 °C. It is operated using a DC voltage of 24V. It can be plugged into the basic terminal block and simply removed again by pulling out.

Parameter Value

Temperature range 0 °C – 100 °C

Operating voltage 24V DC(+/−10 %)

Nominal voltage 30 A

Output 0 – 10 V

Load resistance ≤ 500 kΩ

Error output (positive switching) Ub/max. 20 mA

Transmission error (based on final value) ≤ 0.3 %

Temperature coefficient < 0.02 %/K

Electromagnetic compatibility

Test according to IEC 801-2/4/5

B passed according to EN 50082 P.2 (E3.94)

Permissible ambient temperature 0 °C – + 55 °C

Weight 29.8 g

Colour Grey

ϑU

Function

Technical data Measuring transducer

Page 157: IO Data Cable Data Sheet

696655 Measuring transducer PT 100/U

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

The basic terminal block has a lateral inscription plate. It is equipped with 2-wire terminals. Front wiring; connections: CAGE CLAMP connection

Measuring transducer PT100/U with basic terminal block: 1) Measuring transducer PT100/U (plug-in) 2) Basic terminal block 3) Inscription plate

1 2 3 4

+24V Out Er

r

0V0V

ϑU

R

Note regarding basic terminal block

Electrical pin allocation

Page 158: IO Data Cable Data Sheet

696655

Measuring transducer PT100/U

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

Parameter Value

Cross-section 0.08 – 2.5 mm²

28 – 14 AWG

Rated voltage EN 400 V

Rated transient voltage 6 kV

Degree of contamination 3

Nominal current 10 A

Weight 21.028 g

Colour Grey

Type of wiring Front wiring

Total number of connection points 2

Total number of potentials 2

Height 28 mm/1.1 in

Width 22 mm/0.866 in

Depth 50 mm/1.97 in

Strip length 8 – 9 mm/0.33 in

Technical data Basic terminal block

Page 159: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Page 160: IO Data Cable Data Sheet

696656

Measuring transducer – frequency/voltage

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4

The measuring transducer converts the measured value of the flow sensor into a voltage within a range of 0 to 10 V. It is operated using a DC voltage of 24 V. It can be plugged into the basic terminal block and simply removed using this again by pulling out.

Parameter Value

Permissible ambient temperature 55 °C

Operating voltage 20 – 30V DC

Current consumption 12 mA

Linearity error <0.1 %

Transmission error <0.1 %

Input

Square-wave frequency generator

Signal level

Peak time

0 – 1kHz

6VSS – 30VSS

3s

Output

Output signal

Output load

0 – 10 V

>2kΩ

Colour Grey

fU

Function

Technical data measuring transducer

Page 161: IO Data Cable Data Sheet

696656 Measuring transducer - frequency/voltage

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

The basic terminal block has a lateral inscription plate. It is equipped with 2-wire terminals. Front wiring; connections: CAGE CLAMP connection

Measuring converter f/V with basic terminal block: 1) Measuring converter f/V (plug) 2) Basic terminal block 3) Inscription plate

Note regarding basic terminal block

Electrical pin allocation

Page 162: IO Data Cable Data Sheet

696656

Measuring transducer – frequency/voltage

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4

Parameter Value

Cross-section 0.08 – 2.5 mm²

28 – 14 AWG

Rated voltage EN 400 V

Rated transient voltage 6 kV

Degree of contamination 3

Nominal current 10 A

Weight 21.028 g

Colour Grey

Type of wiring Front wiring

Total number of connection points 2

Total number of potentials 2

Height 28 mm/1.1 in

Width 22 mm/0.866 in

Depth 50 mm/1.97 in

Strip length 8 – 9 mm/0.33 in

Technical data basic terminal block

Page 163: IO Data Cable Data Sheet

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Page 164: IO Data Cable Data Sheet

696660

Filter

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2

This filter offers extremely high germ protection, extensive water throughput of 13 l/min, as well as convenient cartridge replacement. Flow is effected throughout the total length of the filter bed, hence maximum possible molecular sieving and wideband absorption with a retention constant of 0.5 µm. Germ protection for 15,000 litres at constant 30 l/min, 200,000-qm filtering surface. The filter design consists of the filter housing with integrated shut-off valve and exhaust, the filter cartridge, 2 x 10mm-connections, bracket and hose clamps. The filter cartridge is equipped with 3-level filtration. • Level 1

Prefilter against coarse contamination • Level 2

Main filter against chlorine, tank additives, pesticides, industrial chemical contamination, other inorganic chemicals such as atrazine, simazine, lindane, dioxine, etc. Retains germs, bacteria and cysts >=0.5 µm, e.g. e-coli bacteria (∅ 0.5 µm).

• Level 3 Secondary filter against aerosols, with protective mesh made of PP, minerals remain in the drinking water.

Function

Design

Page 165: IO Data Cable Data Sheet

696660

Filter

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006

Parameter Value

Max. Flow volume/water throughput 13.04 l/min

Max. Input pressure 7.6 bar.

Weight 1886 g + 500 g

Max. ambient temperature 50 °C

Dimensions

Height

Diameter

327 mm

130 mm

Push-in connection for piping diameter, external 15 mm

Technical data

Page 166: IO Data Cable Data Sheet

MPS® PA

Compact

Workstation

Page 167: IO Data Cable Data Sheet

Electronic Terminal Block with Miniature Switching Relay 1/2 1 changeover contact D a t a s h e e t

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: [email protected] Hansastr. 27 D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes 29.06.2007 / d630300e.doc

91 mm / 3.58 in

56

mm

/2.2

in

Description Item-No. Pack.-unit pcs

Switching relay terminal block UN IN DC 12 V 17 mA DC 24 V 10 mA

859-303 1 859-304 1

• Switching relay terminal block with miniature switching relay 1 changeover contact for medium switching powers.

• Safe electrical isolation meets DIN VDE 0140, DIN EN 61140.

• Mounting on DIN 35 rail.

DC-Load limiting value graph 10³

10²

0,1 1 10

/ (A)

10

U(V

)

1

Note: Inductive loads have to be attenuated by an appropriate protective circuit in order to protect relay coils and contacts !

Technical Data Contact material AgSnO2 Input nominal voltage UN see description Input voltage range UN -15 %...+20 % Input nominal current IN (coil 20 °C) see description Max. switching voltage AC 250 V Max. continuous current (terminal blocks in a row) (50°C) 5 A (70°C)* 3 A Max. switching power (resistive) AC 1250 VA (resistive) DC see load limiting value graph Making capacity 10 A at max. 4 s and 10 % relative cyclic duration factor Recommended min. load ≥ 100 mA / AC/DC 12 V Max. number of switching operations with/without load 6 min-1 / 20 s-1 Operating power < 320 mW Pull-in/dropout/bounce time typ 5 ms / 6 ms / 5 ms Operation at normal rating 100 % continuous duty Dielectric strength contact/coil 4 kV Surge voltage strength contact/coil (1.2/50 µs) 6 kV Open contact 1 kV Nominal voltage acc. to VDE 0110 Part1/ 4.97 IEC 60664-1 250 V / 4 kV / 3 Mechanical life 2 x 107 switching operations at max. load (resistive) 3 x 105 switching operations Ambient operating temperature at UN -25 °C...+50 °C at 1.2 x UN -25 °C...+40 °C *at 3 A continuous current -25 °C...+70 °C

Page 168: IO Data Cable Data Sheet

Electronic Terminal Block with Miniature Switching Relay 2/2 1 changeover contact D a t a s h e e t

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: [email protected] Hansastr. 27 D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes 29.06.2007 / d630300e.doc

Storage temperature -40 °C...+70 °C Terminal block width 6 mm / 0.236 in Wire connection CAGE CLAMP® 0.08-2.5 mm2 / AWG 28-14 Stripped length 5-6 mm / 0.22 in Standards / prescriptions VDE 0435 Part 201, DIN EN 61810-1 VDE 0140, DIN EN 61140 Approvals CULUS UL508 / CSA22.2 E175199 CB scheme IEC 60947-1 / IEC 60947-5-1 DEMKO DK-7574 AC15 3 A AC 250 V DC13 0.5 A DC 24 V Accessories End and intermediate plate 859-525 Comb type jumper bar 2-way 859-402 3-way 859-403 4-way 859-404 5-way 859-405 10-way 859-410 Test pin 1mm Ø 859-500

Page 169: IO Data Cable Data Sheet

Relay Socket with Small Switching Relay 1/2 Socket with relay (2 changeover contacts) and status indication D a t a s h e e t

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: [email protected] Hansastr. 27 D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes 15.06.2007 / dj31200e.doc

14

24

12

22

11

21

A1+

A2-

Similar photo

Description Item-No. Pack.-unit pcs

Socket with relay, DC 24 V, 2 changeover contacts

788-312 1

• Relay socket for DIN 35 carrier rails.

• Status indication through pluggable LED module (red).

• Insulated, pluggable jumper system suitable for both coil and load side.

• CAGE CLAMP® S connection. Solid wires, fine-stranded wires with crimped ferrules or ultrasonically bonded wire ends can be inserted directly.

• Quick exchange of the relay and the status indication during maintenance, without having to detach the wiring.

• Safe electrical isolation in accordance with DIN VDE 0140 Part 1.

DC-Load limiting value graph

300

200

100

5040

30

20

10

0,1 0,2 0,5 1 2 5 10 20

2 contacts in series

2 poles resistive load

Current [A]

Vo

ltag

e[V

]

1 contact

Note: Inductive loads have to be attenuated by an appropriate protective circuit in order to protect relay coils and contacts !

Technical Data Contact material AgNi 90/10 Input nominal voltage UN DC 24 V Input voltage range UN ± 10 % Current input at UN (20 °C) 19 mA Max. switching voltage AC 250 V Max. making current (resistive) at 10 % continuous duty 4 s (AC) 15 A Max. continuous current 2 x 8 A Max. switching power (resistive) 2 x AC 2000 VA (resistive) DC see load limiting value graph Max. number of switching operations with/without load 6 min-1 / 1200 min-1 Operating power 400 mWtyp. Pull-in/dropout/bounce timetyp. 7 ms / 2 ms / 3 ms Operation at normal rating 100 % continuous duty Dielectric strength contact/coil 5 kV open contact 1 kV Nominal voltage acc. to VDE 0110 Part1 / 4.97 IEC 60664-1 250 V / 4 kV / 3 Mechanical life 30 x 106 switching operations Degree of protection IP 20 Relay type RT 2 Ambient operating temperature -25 °C ... +50 °C Storage temperature -40 °C ... +70 °C Dimensions (WxHxD) (15x53*x86) mm / (0.59x2.09x3.39) in * from upper edge of DIN 35 rail

Page 170: IO Data Cable Data Sheet

Relay Socket with Small Switching Relay 2/2 Socket with relay (2 changeover contacts) and status indication D a t a s h e e t

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: [email protected] Hansastr. 27 D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes 15.06.2007 / dj31200e.doc

Commoning possibilities on the contact side: -relay internal contacts 11/21 -relay spanning contacts 11/11

Commoning possibilities on the coil side: -contacts A2/A2

Wire connection CAGE CLAMP® S 0,34-2,5 mm² / AWG 22-12 Stripped length 9-10 mm / 0.37 in Standards / prescriptions DIN VDE 0140 Part1, DIN EN 61140 DIN VDE 0160, EN 50178 Class of protection II Approvals CULUS UL508 / CSA22.2 E175199 Only use replacement relay 788-156 for UL applications (see accessories) Accessories: Comb type jumper bar 18 A, 2-way 788-113 18 A, 2-way 859-402 Operat. indication DC 12-24 V 788-120 Relay RT2, 2 CO 788-156 WMB Multi marking system (General catalogue W3 Vol.1 Chapt.8)

Page 171: IO Data Cable Data Sheet

BE.EL.0528

Potentiometer

Potentiometer

The potentiometer can be used with a voltage supply of 10VDC or 24VDC. Description By using a series resistance the voltage at the potentiometer can be divided in that way so that if you use 24VDC as input it is possible to reach an adjustable range of the set point from approx. 0…11 V. Electrical connection with clamps, using screws. The installation of the potentiometer is on a top hat rail.

Parameter Value

Resistance 10 kΩ

Tolerance ±20 %

Power of the potentiometer 1 W

Power of the resistance 0,25 W

Temperature range 0...+60°C

Installation Top hat rail, EN 50022

Abmessungen H x B x T 75 x 45 x 65 mm

Subject to change

Technical data

© Festo Didactic GmbH & Co. KG, 11/2004 Subject to change 1/2

Page 172: IO Data Cable Data Sheet

BE.EL.0528 Potentiometerbaustein

Dimensions

Basic circuit diagram

Electrical pin assignment

24V 10V SW 0V

Terminal strip, top view

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 11/2004

Page 173: IO Data Cable Data Sheet

BE.EL.0545

Messwandler Strom/Spannung

© Festo Didactic GmbH & Co. KG, 02/2004 Änderungen vorbehalten 1/3

Messwandler Strom/Spannung

Der Messwandler wandelt den Messwert des Ultraschallsensors in eine Spannung im Bereich von 0 bis 10V. Er wird mit einer Gleichspannung von 24 V betrieben. Er ist steckbar auf dem Basisklemmenblock montiert und kann durch Ziehen einfach aus diesem entfernt werden.

Parameter Wert

Eingangssignal 4...20mA

Eingangsstrom 22 mA

Eingangswiderstand ‹400 O

Spannungsfall Eingang max. ‹8V

Ausgangssignal 0...10V

Bürde ›2kO

Drahtbrucherkennung LED grün = aus

Übertragungsfehler (bezogen auf Endwert) ‹0,15%/‹0,1%

Temperaturkoeffizient (bezogen auf Endwert) ‹0,02%/K

Grenzfrequenz (Sinus) 1 kHz

Isolationsspannung Eingang/Ausgang 4kV, 50Hz, 1min

Versorgungsspannung RW ‹6% DC 20V...30V

Zul. Umgebungstemperatur 0°C...+55°C

Farbe grau

Änderungen vorbehalten

Quelle: WAGO Kontakttechnik GmbH

Funktion

Technische Daten Messwandler

Page 174: IO Data Cable Data Sheet

BE.EL.0545 Messwandler Strom/Spannung

2/3 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 02/2004

Der Basisklemmenblock ist mit seitlicher Beschriftung ausgeführt. Er besitzt 2-Leiter-Klemmen. Frontverdrahtung; Anschlüsse: CAGE CLAMP-Anschluss.

Messwandler f/U mit Basisklemmenblock

1) Messwandler I/U (steckbar) 2) Basisklemmenblock 3) Beschriftungsfeld

Hinweis zum Basisklemmenblock

Page 175: IO Data Cable Data Sheet

BE.EL.0545

Messwandler Strom/Spannung

© Festo Didactic GmbH & Co. KG, 02/2004 Änderungen vorbehalten 3/3

Parameter Wert

Querschnitt von [mm²] 0,08 mm²

Querschnitt bis [mm²] 2,5 mm²

Querschnitt von [AWG] 28 AWG

Querschnitt bis [AWG] 14 AWG

Bemessungsspannung EN 400 V

Bemessungsstoßspannung 6 kV

Verschmutzungsgrad 3

Nennstrom 10 A

Gewicht 21,028 g

Farbe grau

Verdrahtungsart Frontverdrahtung

Gesamte Anzahl der Klemmstellen 2

Gesamte Anzahl der Potenziale 2

Höhe [mm] 28 mm

Höhe [inch] 1,1 in

Breite [mm] 22 mm

Breite [inch] 0,866 in

Tiefe [mm] 50 mm

Tiefe [inch] 1,97 in

Abisolierlänge von [mm] 8 mm

Abisolierlänge bis [mm] 9 mm

Abisolierlänge [inch] 0,33 in

Änderungen vorbehalten

Quelle: WAGO Kontakttechnik GmbH

Technische Daten Basisklemmenblock

Page 176: IO Data Cable Data Sheet

BE.EL.0599

Pressure sensor

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 1/3

Pressure sensor

The pressure measurement transducer uses ceramic measurement cell as sensor.

The electronics transduces the measured signal into output signals of 4…20mA

(optional 0..10 V).

Because of its robust design, this sensor is used in rough industry environment as

well.

To protect the electronics against vibrations and humidity it is compound-filled.

The sensor can be connected with 3 wire technology. The pressure compensation is

realized by a hole at the top of the sensor

Do not use force at mounting the sensor.

Use a screwdriver to fix the pressure transducer (Max. torque 50Nm).

You reach the complete impermeability if the pressure transducer is hand-screwed.

Go easy with the equipment, it is very damageable.

Watch the polarity of connected voltage supply.

Parameter Value

3-wire-technology ( 0..10 V)

1

2

3

Earthing

feed-in +

feed-in -

signal +

Ground

Subject to change

Function

Design

Note

Pin assignement

Page 177: IO Data Cable Data Sheet

BE.EL.0599

Pressure sensor

2/3 Subject to change © Festo Didactic GmbH & Co. KG, 03/2006

Technical drawing

Page 178: IO Data Cable Data Sheet

BE.EL.0599

Pressure sensor

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 3/3

Parameter Value

Measurement range 0 ... 50 mbar

Output signal

Feed-in

0 ... 10 V/3-wire

14…36 VDC

Accuracy ≤ ±0,5 % FSO IEC 60770

Response time ‹ 5 ms

Current consumption

Signal output current:

Signal output voltage:

max. 25 mA

max. 7 mA

Electrical connection Male and female plug DIN 43650

Protection class IP 65

Short-circuit resistance Permanent

Inverse-polarity protection Permutation causes no damage, but sensor is

out of order

Mechanical connection G 1/2 DIN 3852

Materials

Pressure connection/box

Seals (medium-contacted)

Dividing membrane

Stainless steel 1.4571

O-rings FKM

Ceramics Al2O3

Temperature range

Medium

Storage

Electronics

-25 °C..+125 °C

-40 °C..+125 °C

-25 °C..+85 °C

Temperature error

zero point and range

compensated range

≤ ±0,3 % FSO/10 K

-25...85 °C

Weight ca. 200 g

Fitting position any

Product life ›100x106 Lastzyklen

Mechanical stability

Vibration

Shock

10 g RMS (20...2000 Hz )

100 g/11 ms

Subject to change

Technical data

Page 179: IO Data Cable Data Sheet

BE.PC.0002

Pipe, transparent

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/1

Pipe, transparent

The transparent pipe is used for flow inspection of the liquid medium.

Parameter Value

Material PMMA

Softening temperature › 100 °C

Flash point › 250 °C (ASTM D1929-68)

Ignition temperature › 400 °C (ASTM D1929-68)

Density 1,18 g/cm3 bei 20 °C

Thermal disruption › 250 °C

Subject to change

Function

Technical data

Page 180: IO Data Cable Data Sheet

BE.SI.0193

Ultrasonic sensor

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 1/4

Ultrasonic sensor

The operational principle of an ultrasonic sensor is based on the generation of acoustic waves and their detection following reflection by an object. Normally, atmospheric air acts as a carrier of the ultrasonic waves. A sound generator is actuated for a short period of time and emits an ultrasonic pulse which is inaudible to the human ear. Following emission, the ultrasonic pulse is reflected by an object located within range and echoed back to the receiver. The duration of the ultrasonic pulse is evaluated electronically. Within a certain range, the output signal is proportional to the signal duration of the ultrasonic pulse. The object to be detected can be made of different materials. The shape or colour, solid, fluid or powdery condition do not have any or a very minimal effect on detection. In the case of objects of smooth, even surface, the surface must be aligned vertically to the ultrasonic beam. With this kind of sensor you are able to do two kinds of measurements: First you can measure the distance between the sensor and an object. The manufacturer setup of the sensor is ideal for this kind of measurement. Rising output signal at rising distance to the object. But for measuring the filling level of a container a different setup is necessary because with a rising filling level the distance of the measured object (water surface) to the sensor is getting smaller. Therefore the signal output was changed from rising to falling characteristics. Also the measurement range was changed so that we can get maximum output signal at maximum and the minimum output signal at minimum filling level. See the explanations at pages 3 and 4 for detailed information.

Function

Page 181: IO Data Cable Data Sheet

BE.SI.0193 Ultrasonic sensor

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2006

Parameter Value

Protection class IP 67

Weight max. 67 g

Ambient temperature -25 to 70 °C

Switching point error ± 2,5 % (-25 to 70 °C)

Rated operation voltage UE 24 VDC

Operation voltage range UB 20...30 VDC (at 12...20 VDC reduced

sensitivity up to 20 %)

Permissible residual ripple 10 %

Idle current consuption I0 ‹ 50 mA

Switch output (NC/NO) / Frequency output (FA)

Rated operating current Ie

Voltage drop Ud

≤ 150 mA

≤ 3 V at 150 mA

Analog output (UA/IA)

Current range

Shunt

4...20 mA

0...300 Ω

Sensor activ Operating voltage or high impedance

input current IE max. 16 mA

Sensor not activ 0...3 V

Input current IE max 11 mA

Subject to change

figure of the sensor, all dimensions in mm

Technical data

Mounting & dimensions

Page 182: IO Data Cable Data Sheet

BE.SI.0193

Ultrasonic sensor

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 3/4

Free space

Free space at distance „x“ around the sonic lobe axis has to be free of disturbing objects. Angular misallignment of 3° is for smooth surfaces. There are two different setups of the sensors (manufacturer and Adiro). See the diagrams below for detailed information! From April, 1st. 2004 all ultrasonic sensors, mounted in our products, will have the Adiro setup. Sensors with Adiro setup can be identified by a special label.

Free space diagram

Switching range (manufacturer setup)

Page 183: IO Data Cable Data Sheet

BE.SI.0193 Ultrasonic sensor

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2006

Parameter Value

Measurement range From: 50 mm

To: 345 mm

Max. measurement range From: 46 mm

To: 346 mm

Output (current) 4…20 mA

Subject to change

A Beginning of switching range (programmable) E End of switching range

Pin assignment 1 24 V (brown) 3 0 V (blue) 4 analog output (black) The connections are polarity-safe, short circuit proof and overload-proof. At occurrence of disturbances screened cables are recommended.

Switching range (Adiro setup)

Adiro setup details

Connection

Page 184: IO Data Cable Data Sheet

BG.EL.0162

Float switch, heater protective switch

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/3

Float switch

See data sheet of 691282.

The assembly is made of the float switch 691282 which is using a pluggable

connector. Therefore the float switch can be used as a protection for the heater

(170713).

The float switch (S117/LA-101.4) has to be mounted into the tank in normally-open

position. The float switch shall switch on at the secured water-level. At the secured

water level the heating (170713) is totally submerged into water.

Therefore the heater can be switched on only, if the heating rod is completely

surrounded by water. See also safety instructions of the heating.

See data sheet of 691282.

See data sheet of 691282.

Please note: The heater protective switch must be mounted as normally open

contact (NO). See also data sheet of 691282.

Example PI diagram temperature workstation

Function

Technical Data

Dimension

Mounting

Page 185: IO Data Cable Data Sheet

BG.EL.0162

Float switch, heater protective switch

2/3 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009

Float switch

To heater To XMA1

red

blac

k

Pin 4 (black)

Pin 3 (blue)

Pin 1 (brown) Pin 1 (free)

Pin 3

Pin 4

Wiring diagram

Cable layout

Page 186: IO Data Cable Data Sheet

BG.EL.0162

Float switch, heater protective switch

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/3

1. Switch off supply voltage of station and empty tank.

2. Remove straight connection from pump (P101) to tank (B101) and also the

plug below the temperature sensor (B104).

3. Remove 90° angle joint and short tube section (85 mm)

4. Connect 90° angle with long tube section (195 mm) and plug in to the lower

tank connector.

5. Connect float switch (normally open contact) within tank (B101) above

temperature sensor. Screw box nut from the outside.

6. Remove port at heater (E104) and connect this port to plug at switch cable.

7. Attach switch cable’s connector to heater.

8. Test for leaks

Assembly instructions

for upgrade

old tanks PN 170707

Page 187: IO Data Cable Data Sheet

Refrigeration engineering for laboratory Refrigeration engineering for laboratory Refrigeration engineering for laboratory Refrigeration engineering for laboratory and analytical applicationsand analytical applicationsand analytical applicationsand analytical applications

Operating manualOperating manualOperating manualOperating manual

Circulating cooler DLK 402

Version 080312

Page 188: IO Data Cable Data Sheet

Operating manual

Circulating cooler DLK 402 Scope of application As a substitute for cooling systems that are cooled with mains water; to dissipate process heat; to thermostat equipment such as centrifuges, microscopes, spectrometers, distillation apparatus, rotary evaporators, electrophoresis apparatus, reaction vessels. All circulating coolers can be used as closed or open systems. Installation The unit must be installed so that optimum air circulation is guaranteed, i.e. there must be a gap of at least 20 cm on all sides. Installation sites which are exposed to excessive thermal loads (max. +28°C) or direct sunlight must be avoided because this could cause the cooler to malfunction. Technical design The refrigeration module in the cooler consists of a hermetically sealed refrigerant circuit that is air-cooled with an axial fan. The heat exchanger is made of non-ferrous metal and has one 3/4" filling port as well as two 1/4" threaded female connections. A variety of hose connector fittings is available for the 1/4" coolant inlet/outlet connections. The unit is also fitted with a circulating pump that is not self-priming; however, after the heat exchanger has been filled and closed, the cooler can also be operated with open systems as long as the open bath is at a higher level than the cooler. In this case, the system can be vented via the vent screw on the filling port and it must be filled from an external bath. Start-up If the cooler is being used in a closed system, connect the hoses, i.e. from your system to the inlet (left-hand connector) and then from the outlet (right-hand connector) back to your system. Make sure there is sufficient coolant at hand and that it is suitable for the temperature range (risk of freezing). Temperature range -10°C / +40°C! Caution! Do not use silicone fluid or distilled / demineralised water because this may cause the unit to malfunction. (Silicone hoses and copper piping are used in the unit). Connect the unit to the power supply using the cable (IEC C14 socket with two micro fuses at the top of the rear side). Make sure that the supply voltage is correct (230 V / 50 Hz) - otherwise the unit may malfunction. With voltage supplied to the unit, there is a blue dot in the display when the unit is switched off. The system can now be filled with the coolant through the 3/4" filling port. Fill the unit's coolant tank up to the "max" mark. Now switch the unit on using the ON/OFF standby button on the membrane keypad of the control panel. The current coolant temperature is shown on the display, and the refrigeration module starts cooling (provided that the displayed temperature is higher than the SET temperature). Now manually switch on the circulating pump by pressing the PUMP button on the control panel. The external cooling system is vented as the coolant circulates. Finally, check the filling level and top up with coolant to the "max" mark, if necessary. Caution! Do not connect the cooling system to the water mains to fill it because the maximum pressure in the cooler's heat exchanger is 0.5 bar!

Page 189: IO Data Cable Data Sheet

Level indicator The level of coolant is shown by the level indicator behind the blue window. "min" = minimum level of coolant to ensure the unit functions correctly, although with a reduced cooling capacity. "max" = maximum filling level. This guarantees 100 % cooling capacity. Filling level alarm "Flo" A float switch is installed in the coolant tank (underneath the "min" mark). This signals an alarm if the level of coolant is too low. In this case, "Flo" flashes in the display and an alarm buzzes. The alarm buzzer can be silenced by pressing the DOWN arrow button on the control panel. If the coolant level is too low, the float switch turns off the refrigeration module and the circulating pump to protect them against technical defects. The cooling and circulating sections only operate if there is sufficient coolant. If the unit is started without coolant, the coolant alarm is activated immediately after the ON/OFF button has been pressed. Coolant must then be filled into the unit. When the corresponding level is reached, the float switch turns on the cooling system and re-enables the pump. However, the circulating pump has to be switched on manually by pressing the PUMP button. Control system The system is consisting of a electronic on/off controller with digital display, setpoint adjustment (SET button) and an internal PT-100 temperature sensor. Control accuracy +/-1 K. The controller displays the actual value after the unit has been switched on. To adjust the setpoint, press the SET button and then change the displayed value using the arrow buttons. After completing the setting procedure, check the setpoint value by briefly pressing the SET button. The setpoint can be adjusted within the operating range. The blue LEDs on the right-hand side of the display have the following meanings: "1" = cooling on "pump" = circulating pump on "alarm" = filling level or temperature alarm. Temperature alarm An operating range of -10 / +40°C has been programmed into the temperature controller. If the temperature goes beyond these limits to -12 or +42°C, the temperature controller signals a temperature limit alarm. The temperature shown in the display flashes, an alarm buzzer sounds and the "alarm" LED lights up. The temperature alarm is automatically canceled once the displayed temperature returns to the permitted operating range. Draining out the coolant Switch off the circulation pump with the PUMP button ("pump" LED goes out). Disconnect the return hose (attached to the inlet of the cooler) and place the end into a appropriately sized container. Switch on the circulation pump with the PUMP button. The coolant will now be pumped out of the cooler into the external container. This continues until the float switch automatically switches off and the "Flo" alarm appears. Press the ON/OFF button to switch off the controller. The remaining coolant can then stay in the tank after closing the filling port or it can be completely drained out through the 3/4" port.

Page 190: IO Data Cable Data Sheet

Decommissioning If the cooler is to be switched off for a short time, it can remain in the standby mode (small blue dot in the display). However, if the cooler is not going to be used for a long period or is to be transported, it must be disconnected from the power supply (pull out the mains plug) and the coolant must be completely drained out. Maintenance The fully hermetic refrigerant circuit is suitable for continuous operation and does not require any maintenance. The black cooling air condenser inside the unit, behind the protective screen, should be checked and cleaned at regular intervals (depending on the amount of soiling at the point of installation). To do this, first disconnect the mains plug. Then remove the four screws fastening the screen to the back wall of the unit and pull the screen out backwards. The black fin condenser is now accessible and can be cleaned with a brush or compressed air. Caution! If the condenser is not cleaned regularly it may overheat and cause the unit to malfunction.

Page 191: IO Data Cable Data Sheet

Refrigerant circuit Circuit diagram

M1

V1 Ft

W1

Y1

M2

W2

Refrigerant R 134 a Terminal strip:

Capacity: 120 grams Voltage: 230 V / 50 Hz Amperage: 1.5 A

Parts list M 1 Compressor TL 4 GX

W 1 Condenser FCE 12.1.180

V 1 Ventilator EM 3020-4001

Ft Filter dryer 10-6-2

Y 1 Capillary tube

W 2 Evaporator

M 2 Refrigerant pump 1048-21

SW Float switch LS03 hinged

Ks IEC C14 socket with fuses and line filter KFA / 6.3 AT

F 1 Temperature sensor PT 100-J 0.6m

R 1 Thermostat ST71-KD1AAR.03FS

Qty. Code Designation

3’08 Parts list (elect. + refrig.) DLK 402

1 2 3 6 7 8 9 10 11 12

K1R1

PT100

230V

M1 V1

M2F1

KsE1

SW

L

N

4 5

K2

PE L N PE PE

Page 192: IO Data Cable Data Sheet

ST71-KD1AAR.03FS Thermostatic controller Order number 900210.034 Connection diagram Product description The microprocessor-based controller ST71-KD1AAR.03FS is used for thermostatic temperature control and is fitted with the corresponding connection for a Pt100 resistive sensor. The unit requires a 230V AC voltage supply and it has two output relays to control a compressor, a fan and a water pump. The float switch is connected to the digital input. The controller can be connected to a network via an ST bus interface. Sensor: Pt100-2L Measuring range: -50...130°C Front panel dimensions: 72mm x 36mm Mounting dimensions: 67.5mm x 31.5mm Protection rating: IP65 (front) Connections: screw terminals

Page 193: IO Data Cable Data Sheet

SOFTWARE .03 Setting options

UP button • Increases the setpoint value • In the menu: selects the next parameter level (P-- or A--) or the next parameter name (P 1, P 2, ...) • In the menu: increases the parameter value DOWN button • Decreases the setpoint value • In the menu: selects the previous parameter level (A-- or P--) or the previous parameter name (P 2, P

1, ...) • In the menu: decreases the parameter value • Acknowledges alarms SET button • Displays the current setpoint value • In the menu: confirms the selected parameter level or parameter name • Can be used in conjunction with the the UP and DOWN buttons to change parameter values or

setpoint values. Function button 2 – default setting: water pump ON/OFF • Switches the water pump ON/OFF during normal operation • Switches the controller ON/OFF (standby) • Setting setpoint P1 • Coupled to an output relay Function button 1 – default setting: standby • Switches the water pump ON/OFF during normal operation • Switches the controller ON/OFF • Toggles between setpoints • Coupled to an output relay

Display 3-digit 7-segment display for measured values and parameters 3 parameter display LEDs • compressor (blue) • pump (blue) • alarm (red) – illuminated if there is a pending error message

(temperature limit, F1H, F1L, FLO – see under Status messages)

set

pump

on/off

Page 194: IO Data Cable Data Sheet

Status messages

Message Cause

Action

OFF, ' .' Standby mode, no temperature control Switch on with button or control input

Temperature indicator flashes, buzzer sounds

1 sec on : 1 sec off

Cooling chamber temperature outside the alarm limits defined by parameters P30, P31

-----

F 1H or F1L display flashes, buzzer sounds 1 sec on : 1 sec off

Sensor error F1

(H: break or L: short-circuit on sensor F1)

Check the sensor

FLo

Buzzer sounds 1 sec on : 1 sec off

Tank is empty Switch off unit using the ON/OFF standby button or top up the tank

EP Data lost in parameter memory

(control contacts 1 and 2 are zero-current)

If the error cannot be remedied by switching the unit OFF and back ON, the controller needs to be repaired

After the error has been remedied, the previously-set display mode is activated again. The alarm buzzer can be switched off by pressing the UP or DOWN button. The buzzer switches on again if there is a new or additional alarm.