investment opportunities in afghan carpet sector afghanistan small and medium enterprise development...
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INVESTMENT OPPORTUNITIES IN AFGHAN CARPET SECTOR
Afghanistan Small and Medium Enterprise Development
ASMED
September 2007
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DISCUSSION OUTLINE
• ASMED BACKGROUND• PROGRAM SUPPORT TO CARPET INDUSTY• VALUE CHAIN ANALYSIS• INVESTMENT OPPORTUNITIES• GDA POSSIBILITY• OPIC/ASMED GDA
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ASMED GEOGRAPHIC FOCUS
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ACTIVITY OVERVIEW TO DATE
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ASMED SUPPORT TO CARPET INDUSTRY
• Training and capacity building• Export Readiness Program• Product quality improvement• Assisting associations in advocacy• Re-establishing market linkages• Support in creation of collateral material for marketing
– Website, brochures, banners• Establishment of a business information center
– Overseas importers directory– Carpet trade data base and design bank
• Participation in international trade fairs• Organizing in-country carpet fairs• Potential grant and GDA (PPP) support
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• 1st International Carpet Fair• $4 million sales (orders)• Co-sponsors
– EPAA– Afghan Carpet Guild– Kabul Carpet Association
• Participation– DoC Delegation
• Facilitated by ASMED• 11 buyers• $1.6 million sales (orders)
– Secretary of Commerce– 110 exhibitors– 50 international buyers
MARKET LINKAGES - EXAMPLE
Sec. Gutierrez inaugurates the Afghanistan International Carpet Fair, August 26, 2007
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CARPET VALUE CHAIN
$0
$2,500
$5,000
$7,500
$10,000
$12,500
$15,000
Wool Cleaning Spinning Dying Weaving Finishing FinishingLahore
Cap-X Op. Costs Net Revenue
Adequate operating capital (LoC) needed.
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SHEEP STOCK AND WOOL PRODUCTION – PHASE 1
• Afghanistan produces 20% of the wool needed for carpet production
• To produce 100,000 m2 of carpet:– 1,400 MT of raw wool needed– 280,000 new sheep required
• Cost of $28 million
• Low investment priority
• Iraq potential source
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IDENTIFIED GDA OPPORTUNITY: IRAQ AND AFG
• Vertically-integrated firm with both Afghan and Iraqi investors who are also American passport holders
• High-quality Iraqi wool would be cleaned by a defunct state-owned enterprise undergoing privatization– Indications are that this will be a low-cost supplier
• Export of cleaned wool to Afghanistan where it moves through the manufacturing process
• Sales of finished carpets occur in high-value markets where these investors have existing relationships
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SHEERING AND CLEANING OF WOOL – PHASE 2
• Without a large stock of sheep improvements in this stage are precluded
• Margins are thin in any case
• Occurs typically only over 4 weeks per year (late April through late May)
• Not an investment opportunity
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SPINNING OF WOOL – PHASE 3
• Machine spinning represents a significant immediate investment opportunity– No known machine spinning occurs in Afghanistan
• Mostly in India, Pakistan and Iran– Demand is strong and consistent – Requires a total capital outlay of only $700,000
• $820,000 net revenue in YR-1• $1.3 million/yr from YR-2 onward
– Strong consistent demand and modest capital investment is a low-risk combination
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DYING OF WOOL – PHASE 4
• Margins are thin• Little value added in this stage• Lack of affordable gas fuel a constraint
– Fire wood used ($140,000 value)– Not environmentally friendly
• Alternative means to be explored
• Not an investment opportunity
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WEAVING OF UNIFINISHED CARPETS – PHASE 5
• Adds the most critical contents for saleable product:– Unique designs– Esteemed history of weaving
• 10,000 weavers (100,000 m2)
– Management of labor force difficult– Existing networks and relationships already exist– Third most profitable stage
• Refer to Exhibits 2 and 3
• Second highest value addition• High input costs• Low investment opportunity
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CARPET FINISHING – PHASE 6
• Greatest investment opportunity• Nearly all finishing and export occurs in Pakistan
– Accounts for 60% of value addition– 85% of annual net revenue in the value chain
• Investment for cut & wash facilities in AFG is modest– $200,000 to $500,000 for 100,000 m2 of finished carpets– Adequate credit needed
• $10.5 million for unfinished carpet• $3.5 million for transport
• Net revenue $11 million in YR-1
• Customs/export challenge