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Introduction of TIGAR ® andresearch activities related to Polish coals TIGAR® (Twin Ihi GAsifie R) is under development.
Copyright © 2014 IHI Corporation All Rights Reserved. 2
1. Introduction of IHI
2. Introduction of TIGAR®
3. Collaboration between Poland and IHI・Back ground・Gasification test results of Polish coals ・Plan of collaboration project
4. Summary
Table of Contents
3
� Net Sales : JPY 1,304,000 mil
(USD 13,165 mil)
� Founded : 1853
� Works : 10
� Branch Offices: 18(Japan) , 14(Overseas)
� Subsidiaries : 251
Overseas Office
Global Subsidiary Company
Global Network
The First Steamship Built by Japanese Private Company – “Tsu-un maru”.
IHI Corporation Profile
Copyright © 2014 IHI Corporation All Rights Reserved.
Furnace
Heat recovery areaCyclone
external heat exchanger
4
Combustion Gasification
CFB gasifier TIGAR®
� Several types of boilers for the best Usage of fuel
� Increasing plant efficiency by the improvement of steam condition
� CO2 capture and storage by Oxy-fuel combustion in Callide, Australia
� Flexible & lower-cost gasifier for effective utilization of low rank coal
PFBCCFB
Pulverized coal fired boiler
IHI’s strategy for CCT
Copyright © 2014 IHI Corporation All Rights Reserved.
5
Characteristics of TIGAR®
Syngas
CTL
DME
MeOH
NH3 product
Fuel cell
SNG
Chemical feedstock
Auto fuel
Shift
Reforming
Synthesis
H2
CH4
Applicable materials
“Fuel diversification”
Coal (low rank coal)
Wood
Palm Waste
・ The low grace energy (lignite, biomass) which was difficult technically/economically for use can be gasified, and it uses effectively for a chemical raw material or fuel.
H251%
CO18%
CO219%
CH49%
Other HC3%
Syngas component at gasifier outlet
Multi product application
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Circulation
Combustor
Gasifier
Fuel/materials
SteamAir
(heat emission)
Operation condition・Atmospheric pressure・Low temperature
Characteristics of TIGAR®
(heat absorption)
Components of TIGAR® are based on mature CFB and BFB technology.
Copyright © 2014 IHI Corporation All Rights Reserved. 7
Characteristics of TIGAR®
① Lower CAPEX and simple Operation & Maintenance- Lower pressure and lower temperature in operating condition
② Simple Fuel preparation- Coarse size and higher moisture are acceptable
③ No N2 contamination in Syn-gas, because of Steam gasification
① Lower CAPEX and simple Operation & Maintenance- Lower pressure and lower temperature in operating condition
② Simple Fuel preparation- Coarse size and higher moisture are acceptable
③ No N2 contamination in Syn-gas, because of Steam gasification
IHI-TIGAR-
Type A Type B Type C
Gasifier type Fluidized bed Entrained bed Moving bed
Pressure Atmospheric >3MPa >3MPa 1-3MPa
Temperature 800-1,000℃℃℃℃ >1,400℃℃℃℃ >1,400℃℃℃℃ >1,200℃℃℃℃
Gasification agent Steam Oxygen Oxygen Oxygen
Fuel particle size <10mm <0.1mm <0.1mm 4~5mm
Fuel configuration Bulk, powder Powder Slurry Bulk
Applicability for lignite coal ◎◎◎◎ ○○○○ △△△△ ○○○○
Residue Dry Ash Slag Slag Dry Ash
Copyright © 2014 IHI Corporation All Rights Reserved. 8
Target of TIGAR®
9
6TPD@Yokohama, JAPAN Commercial plant image
TIGAR××××4units (1 site)
Coal feed : 3000 TPD( Substantially NH 3 : 1000 TPD)
2004~~~~ 2009 2010 2011 2012 2013 2014 2015 2016 2017
Basic Test 6TPD Pilot Plant
50TPD Prototype Plant EPC Demonstration Test
CommercialPlant
at present
Japanese Government (METI*) Support*Ministry of Economy, Trade and Industry
TIGAR® Development schedule
50TPD@Kujang, INDONESIA
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<Plant site>
50t/d prototype plant PJ at Indonesia
【Purpose】
<50t/d plant spec>
Check the maintenance durability in long operation (Total 4,000 hr operation)using Indonesia lignite.
Coal feed rate50ton/day(as received, 43% moisture)
Syngas output 1,800m3N/h-dry
Steam generation
4.5t/h(2.0MPaG,513deg.C)
Site area 100m×80m
Gasifier structure area Gas Purification area
2012 - IHI gave a presentation about TIGAR® for Polish government and AGH
at AGH Univ. and Yokohama
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Collaboration between Poland and IHI
2013 - IHI discussed with AGH, GIG and IChPW about the collaboration project - PGE and GIG provided coal samples to IHI- Gasification tests had been conducted by IHI
2014 - IHI will start the collaboration project with Polish partner about Pre-FS ofTIGAR® applications
All events and research were supported by JCOAL.
・Properties Analysis of Polish coals・Gasification experiments・Prediction of gasification performance
Copyright © 2014 IHI Corporation All Rights Reserved. 12
86%
2%4%
1%7%
Energy balance of Poland
Coal
Oil
Natural gas
Hydro
others
From IEA 2012
163TWh
75%
25%
Natural gas in Poland
From report of Europe Business services
90% of import natural gas depends on Russia.The price of natural gas is higher than that of USA.
14Billion m3
Import
Domestic
25% of coal reserve is lignite.
� If gaseous fuel can be obtained from plentiful Poli sh lignite, that will be greatly beneficial for Poland .
Energy situation in Poland
From report of Europe Business services
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1
Proximate, Ultimate Analysis etc.Investigate the properties of coal that effect the activity of gasification reaction
Properties Analysis of Polish coals
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14
Predicted reactivity for gasification in TIGAR®
Comparison with other Indonesian coal
TUROW has the same reactivity for gasification with Indonesian coal, while BELCHATOW has 30% higher.
Prediction
Prediction of Gasification performance
Polish lignite is applicable to TIGAR ® process.
Gasification temperature 800℃
Normalized by the results of Indonesian coal
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Which applications of TIGAR ® will be suitable in Poland?
Collaboration project with Polish partner
�Title
�Purpose
�Research contents
�Schedule
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Marketing research of TIGAR® in Poland (supported by JCOAL )
Research itemsInvestigation of Polish energy situationInvestigation of market for syngas from TIGAR®
Estimation of feasible CAPEX and OPEXDiscussion with potential customersSummary
Collaboration project with Polish partner
To investigate an appropriate utilization of syngas from TIGAR® in Poland
Gasification test2013
Pre-FS2014
FS2015
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�TIGAR® is expected to become widely used because of lower CAPEX and simple operation, maintenance and fuel pr eparation.
�This year, we will start the demonstration operatio n with 50TPDin Indonesia.
�Polish lignite is applicable to TIGAR ® process.
IHI will continue to conduct a feasibility study of TIGAR® by using Polish coal and keep in touch with Polish par tner.
Summary
Future plan
Copyright © 2014 IHI Corporation All Rights Reserved. 18
Investigation of gasification performance with Poli sh coal is supported by Japan Coal Energy Center. (JCOAL)
TIGAR® Proto-type plant project is supported in part by th e Ministry of Economy Trade and Industry of Japan. (M ETI)
Acknowledgment