interlocking compacted earth blocks (iceb)
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Interlocking Compacted Earth BlocksTRANSCRIPT
Far Eastern University
Institute of Architecture and Fine Arts
Proposed Refuge for Abandoned Street children
Bioclimatic Filipino Architecture
A Thesis Proposal Submitted to the
Faculty of Architecture and Fine Arts
In Partial Fulfillment of the Requirement in
ARCH 511: Pre-Thesis Design Problems
Submitted by:
Zarah Rose De Torres Ramirez
Arch. Gregoria Mercado
Class Adviser, ARCH 511 – AR0953
August 27, 2013
1.1 Research Focus
Title: “Interlocking Compressed Earth Block (ICEB)”
Sources:
Wall Building Technical Brief (n.d.). Building with Interlocking Blocks. Retrieved
August 26, 2013from
http://www.cd3wd.com/cd3wd_40/GATE_DL/BUILDING/IB/EN/IB.HTM
Wheeler, G. (2005). Interlocking Compressed Earth Blocks: Manual of
Construction. Center for Vocational and Building Technology, Volume II. Retrieved
August 26,2013 from http://www.cvbt-web.org/uploads/Pubs/RhinoCwb/CONSTRCT.pdf
Guillaud, H., Joffroy, T., Odul, P., et.al. (1985). Compressed Earth Blocks: Manual
of Design and Construction, Volume II. Retrieved August 26,2013 from
http://www.ecohabitar.org/wp-content/uploads/2012/01/04-5793-1.pdf
Maïni, S. (n.d.). Earthen Architecture For Sustainable Habitat and Compressed
Stabilised Earth Block Technology. India: Auroville Building Centre. Retrieved August
26,2013 from
http://www.ada.gov.sa/idc/groups/public/documents/AR_ADA_Researches/004568.pdf
Why are Bricks Sustainable? Retrieved August 27,2013 from http://www.thinkbrick. com.au/ why-are-bricks-sustainable-4/
Summary:
The research activities that ultimately
led to the development of the interlocking
block technique, which is gaining popularity
in Thailand, as well as Malaysia and the
Figure RF1: Various Types ofInterlocking Blocks
Philippines, date back to the 1960s. In these countries, houses in the rural areas were
traditionally built of timber, which was readily available in the extensive forest areas.
However, the alarming rate of deforestation in Thailand - from 70% forest cover in 1936
to about 55% in 1961 (now it is less than 30%) - led the government to initiate research
into alternative materials for building construction in the rural areas.
o The Interlocking Block Technique
The concept of interlocking blocks is based on the following principles:
The blocks are shaped with projecting parts, which fit exactly into depressions in
the blocks placed above, such that they are automatically aligned horizontally and
vertically
thus bricklaying is possible without special masonry skills.
Since the bricks can be laid dry, no mortar is required and a considerable amount
of cement is saved.
Each block has vertical holes, which serve two purposes: 1. to reduce the weight of
the block, and 2. to insert steel rods or bamboo for reinforcement, and/or to pour
liquid mortar (grout) into the holes, which run through the full height of the wall,
thus increasing its stability.
The length of each block is exactly double its width, in order to achieve accurate
alignment of bricks placed at right angles.
o Types of interlocking blocks
A variety of interlocking blocks have been developed during the past years,
differing in material composition, shape and size, depending on the required strengths and
uses:
Different materials
Soil-cement blocks
Depending on the soil and cement qualities, the cement-to-soil ratio usually lies
between 1: 6 and 1: 10, by volume. (Laboratory tests are essential).
Rice husk ash (RHA) cement blocks:
The cement-to-RHA ratio is generally 1: 4, by volume. Two types of blocks can be
produced: white blocks, with a compressive strength of 4 N/mm, using ash
(amorphous silica) from field kilns, burnt below 900C; black blocks, with a
compressive strength of 1.4 N/mm, using boiler ash (crystalline silica), burnt up to
1200C;
Concrete blocks:
A typical mix proportion of cement-to-sand-to-gravel is 1: 5: 3.
Different shapes and sizes
Full blocks (300x 150x 100 mm) for all standard walls (single or double brick
thick)
Half blocks (150 x 150 x 100 mm), which can be moulded to size, or made by
cutting freshly moulded full blocks in half.
Channel blocks, same sizes as full and half blocks, but with a channel along the
long axis, into which reinforcing steel and concrete can be placed to form lintels or
ring beams.
The vertical sides of the blocks can be flat or have recesses, and the vertical grout
holes can be square or round.
o Advantages
The materials required for block production and building construction are usually
locally available in most regions; therefore, in areas in which timber is scarce and
expensive, construction with interlocking blocks has environmental advantages (no
deforestation, low energy requirement for block production and transportation).
Unlike the case of timber constructions,
termites cannot cause damage to the
blocks.
Compared with conventional masonry, the
dry assembly of interlocking blocks saves
construction time and a large amount of
mortar, which would otherwise be
required for the horizontal and vertical
joints.
Without the need for high-waged skilled masons (except for the base course), by
saving cement (less mortar) and with the speed of construction, the building costs
are lower than for standard masonry construction. Additional costs are saved by
building loadbearing walls, instead of infill walls between structural frameworks.
The structural stability and durability of interlocking block constructions can be far
greater than for comparable timber constructions. Grout holes and channel blocks
provide means to insert steel reinforcements in vulnerable parts of buildings for
increased wind and earthquake resistance.
Interlocking blocks can be produced on a small scale on the building site (for self-
help construction), or on a large scale in centralized production units.
Figure RF2: Typical construction site of anInterlocking soil-cement block house in Thailand
The interlocking block technique is suitable for the construction of multi-storeyed
buildings, in the same way as for standard masonry constructions.
Significance of the Research Focus
The use of Interlocking Compressed Earth Block is greatly significant for it is low-
cost earthquake-resistant using indigenous materials. According to Think Brick Australia’s
report, the bricks’ have sustainable qualities such as:
o Brick lasts for a very long time
Long before 'sustainability' was a priority, builders and home owners were using
clay bricks because they lasted forever and required almost no maintenance over time.
Brick buildings are strong, durable and can resist extreme weather events through
fire-resistant construction and resistance to impacts and wind-borne debris.
o Brick buildings are energy efficient
By using bricks in conjunction with good solar passive design and insulation, home
owners can now create a house that requires no artificial heating or cooling in nearly all
parts of Australia, significantly reducing energy use.
Building with brick helps reduce internal temperature fluctuations ensuring
comfortable living and working conditions throughout the day or year. Brick's
exceptional thermal mass means that it absorbs heat and slows down heat transfer. In
summer, brick gradually absorbs heat from the sun and keeps the building cooler during
the hottest part of the day. In winter, the brick holds the building's heat longer, keeping
occupants warmer.
Over a 50 year period, life cycle analysis (LCA) shows that most energy (89%) is
used in the operational phase of a house, rather than in the building process. In particular,
heating, ventilation and air conditioning represent a bigger source of green house gas
emissions than manufacture and construction, so it makes sense to focus on building your
house to reduce operational energy by using materials with a high thermal mass such as
brick.
o Efficient manufacture has reduced the energy required to make brick
Over the past thirty years the manufacture of bricks has improved dramatically,
contributing to the inherent sustainability of the product. Manufacturing plants have been
re-engineered to make use of highly efficient tunnel kilns, fired using natural gas, and all
waste heat and clay is recycled within the plant. Ongoing innovation in manufacturing
processes means the energy required to make clay bricks is reduced every year.
o Bricks serve multiple functions, reducing environmental impacts
Brick walls fulfill multiple uses including providing structure, finish, acoustic
comfort, thermal comfort, good indoor air quality, fire resistance, impact resistance and
durability, all in one product, reducing environmental impacts and increasing energy and
resource efficiency.
o Bricks can be reused or recycled
Bricks can be reused or recycled in three ways. Firstly because of their longevity
and durability, brick buildings can often be renovated for different purposes, removing the
need to construct a whole new building with all its associated environmental impacts.
Secondly bricks can be salvaged, cleaned and reused to build new buildings. Thirdly old
bricks can be recycled into new bricks or into other building materials such as aggregate
for concrete, for landscaping or as sub-base for pavements or roads.
o Brick buildings provide healthy environments
Brick walls can contribute to improved indoor air quality by eliminating the need
for paints and the resulting volatile organic compounds (VOCs) and by eliminating a food
source for mould.
Objectives of the Research:
o To achieve the abundant advantages of the material in the project in order to
serve the children as well as the other target users the maximum comfort
they deserve.
o To apply harmony to the design of the building with its natural surroundings.
o To take the benefit of the materials’ financial efficiency to contribute to the
operational expenses advantages.
Analytical Framework:
Material 3Material 2Material 1
Chosen Material/s
Building Part/s identification
Solution Identification
Existing Site Problems
Proposed Refuge for Street Children
Comparative analysis of your focus compared with other conventional options.
Interlocking Compressed Earth Block (ICEB)
Concrete Hollow Blocks(Concrete Masonry Unit
CMU)
MaterialsGravel, sand, silt and clay
Made from a mixture of Portland cement, blended cement, various types of aggregates, and water.
Binder Silt and Clay Cement
Laying of blocks
o The blocks have a male top and female bottom
that lock with overlapping blocks.
They are easy to lay and require no mortar.
o Few bars is sufficient
o Need for more steel bars
o Need for forms
Weight Lightweight
FinishingNo Plastering & Paint
RequiredPlastering and Paint
RequiredEconomy efficient efficient
ColumnsThe blocks itself are load-
bearingNeed columns for support
Construction When it is laid it’s doneNeed for the plaster to dry.
Strengths
Blocks alone have a compressive strength suitable
for two or even three story buildings.
CMU reinforced with bars depending on the given stress.
InsulationThe blocks provide thermal
and sound insulationProduce more heat
LifespanCan last up to 400 years with good roofing and
foundation75 years lifespan
Recommendation for Application:
The Interlocking Compressed Earth Block (ICEB) will be applied to walls of the
project. Wherein, ample windows will be situated in the buildings for windward and
leeward considerations. Rectangular shape in plan will be followed for the maximum use
of the blocks. Moreover having this regular shape in plan gives maximum space for the
interiors.