interchangeability.pptx
TRANSCRIPT
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Machined parts
I.C engine
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Fig. Coupling
Fig. Turbine
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Fig. Lathe machine
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if a shaft is to rotate in a hole, there must be enough
clearance between the shaft and hole to allow the oil film
to be maintained for lubrication.
If the clearance is too small, excessive force would be
required in rotation of shaft.
If clearance is too wide, there would be vibrations and
rapid wearand ultimate failure
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Interchangeability
This term is normally employed for the mass production of
identical items.
The sizes of parts are within a close degree of accuracy.
But even then there will be small variations.
If the variations are within certain limits, all parts of
equivalent size will be equally fit for operating in machines
and mechanisms.
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Generally in engineering, any component manufactured is required to fit
or match with some other component.
The correct and prolonged functioning of the two components in match
depends upon the correct size relationships between the two, i.e., theparts must fit with each other in a desired way
Limit and Fit
Fig. Machined parts and assembly
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Nominal size: Size of a part specified in the drawing as a matter of
convience.
Limits of sizes: There are two extreme permissable sizes for a
dimensions of the part as shown in Fig.
The largest permissable size for a dimesnsion of the part is called
upper limit, where as smallest size of the part is known as lower
limit.
Fig.
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Tolerance: It is the difference between the upper and lower limit of the
dimension. The tolerence can be unilateral and bilateral.
When tolerance is allowed one side of the nominal size. Then it is said to
have unilateral system of tolerence.
When the tolerence is allowed on both sides of the of the nominal size,
then it is said to have bilateral system of tolerance.
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Basic size It is the size of a part to which all limits of variations (i.e.
tolerances) are applied to arrive at final dimensioning of parts. The
nominal size or basic size of a part is often same.
Actual size It is the actual measured dimension of the part.
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Allowance It is the difference between the basic dimensios of the
mating parts. The allowance may be positive or nagative .
When the shaft size is less than the hole size allowance is positive
When the shaft size is greater than the hole size allowance is
negative
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Tolerence Zone: It is the zone between the maximim limit and minimum
limit size as shown in Fig
Zero line: It is the straight line corresponding to the basic size. The
deviations are measured from this line.
Upper deviation: It is the difference of dimension between the maximum
possible size of the component and its nominal size.
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Fundamental deviation : It defines the location of the tolerance zone
with respect to the nominal size. For that matter, either of the deviations
may be considered.
Lower deviation : Similarly, it is the difference of dimension
between the minimum possible size of the component and its
nominal size.
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In this type of fit, the shaft of largest possible diameter can
also be fitted easily even in the hole of smallest possible
diameter
Clearance Fit
Fig. Schematic view of fit system
Fit: The degreeof tightness or looseness between two mating
parts is known as fit of the part.
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Transition Fit : In this case, there will be a clearance between
the minimum dimension of the shaft and the minimum
dimension of the hole.
Fig. Schematic view of fit systemInterference Fit
In this case, no matter whatever may be the tolerance level in
shaft and the hole, there is always a overlapping of the mating
parts. This is known as interference fit. Interference fit is a form
of a tight fit.
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Hole and Shaft Basis System
HOLE BASED SYSTEM
Size of hole is kept constant, shaft size is varied to get
different fits.
Fig. Hole basis system
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SHAFT BASED SYSTEM
Size of shaft is kept constant, hole size is varied to get
different fits
Fig. Shaft basis system