intelligent servo motor! - festo · intelligent servo motor! the motor unit mtr-eci is an...
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MTR-ECI Integrated EtherNet/IP Enabled Servo Motor
Intelligent Servo Motor!The motor unit MTR-ECI is an innovative motor with integrated gearbox, power
electronics and controller for positioning tasks.
Four components in one housing
Integrated in the MTR-ECI are the
motor, gear unit, controller and power
electronics. This means that there is no
need for a control cabinet or extensive
cabling.
Reliable and powerful
The integrated power electronics and
controller removes the need for motor
cables and improves the electromagnetic
compatibility. Additional monitoring
functions are integrated.
Easy Integration
The configuration of the motor is done
via the user-friendly menus in the FCT
(Festo Configuration Tool). The motor is
simple to use and easy to integrate into
any EtherNet/IP network using the Festo
AOIs for RSLogix.
2
At a Glance
Benefits
• Multi-turn absolute encoder: No homing routine saves time on
machine start-up
• Excellent repeatability: Improves quality of products and reduces
waste
• Compact design: Saves cabinet space
• Smooth housing prevents the ingress of dirt: Easy to clean
• EC brushless motor: Long service life
• Gear unit ratio: 7:1; 14:1; 25:1; 169:1: Choose the performance that
fits the application
• Protection class IP65: Use in dirty and wet environments
• FDA approved lubrication: Use in food applications
Positioning functionality
• Positioning control
• 16 configurable traversing
records (including homing)
• Constant acceleration and
braking
Protective functions
• Temperature monitoring
• Current monitoring
• Voltage failure detection
• Following error monitoring
• Software end-position
detection
Type Codes
Type
MTR Motor
Connection
R Round Connectors (M12/M16)
Measuring system
M Multi Turn Absolute Encoder
Gear unit ratio
G7 7:1
G14 14:1
G25 25:1
Parameterization interface
R2 RS232 (No HMI/Keypad)
Fieldbus interface
EP EtherNet/IP interface
MTR ECI 52 R M G14 R2 EP
Motor type
ECI Brushless electronically commutated
Size
52 Gear unit diameter
Key Features
3
Input for reference/limit switches
EtherNet/IP interface
RS232 configuration interface
Power supply
Gear unit
Automating manual change-overs
In general, consider the MTR-ECI for:
• Automating manual changeovers
• Positioning applications
• Low duty cycle applications
• Light clamping applications
Aplications in General
Automating valve adjustments
Setting up actuator positions in solar cell
bonding applications
Adjusting hard-stop in key production
• Guide adjustment on saws in wood working and metal
working
• Guide adjustments on conveyors in packaging machines
• Hard-stop adjustments on volumetric filling machines
• Printer head adjustments in printing applications
• Tensioner adjustment on belt guides
• Optical scanner positioning for quality inspection
• Incrementing stacks of wafers in solar and
semiconductor applications
Positioning belt tensioners
Focus Applications
Applications
4
Electric Actuator DNCE
Description Features Range of applications
The electric actuator DNCE is a mechanical linear axis with piston rod. The drive components consists of an electrically driven lead screw, which converts the linear motion of the piston rod.
• Select from two sizes:
- DNCE-40-...-LS
- DNCE-63-...-LS
• Optional IP65 protection for use in
dirty and wet environments
• Wide variety of mounting
accessories
• Electric actuator with lead screw– For applications with slow feed speeds
Rodless Electric Actuator DMES
Description Features Range of applications
DMES positioning axes are mechanical linear drives that are specially designed for movements involving high forces.
• Available in size DMES-40-...
• Lead screw drive is not back
driveable
• Choice of plain bearing or ball
bearing guiding
• Available with protected slide to
keep dirt out of the guiding
• For format adjustment:– in printing, paper and foil
wrapping machines– in packaging machines– in feed technology
Electric Slide EGSL
Description Features Range of applications
The slide’s precision, load capacity and dynamic response with strokes of up to 300 mm makes the EGSL aperfect component for compact positioning systems. It lends itselfparticularly well to vertical applications and short-stroke slidefunctions with variable positioning.
• Select from two sizes:
- EGSL-55...
- EGSL-75-...
• Compact actuator
• Repeatability of ±15 µm
• Multitude of mounting options
• Perfect for vertical applications• System product for handling and
assembly technology
The MTR-ECI can be used with a variety of Festo actuators to meet the needs of the application. Benefits include:
• Festo motors and actuators are designed to work together
• Wide variety of actuators available, including:
- electric cylinders
- rodless electric actuators
- electric slides
• Take advantage of unique actuator options
Electromechanical Actuators Integration
Easy Integration with Festo Actuators
• Standard stainless steel shaft
• IP65 protection class
• Food grade lubrication
• Higher gear ratios are available
on request
• Isolated power supply for
control and power electronics
Technical Data
5
General Technical Data
Size 52
Encoder type Magnetic absolute encoder (integrated)1
Resolution 10/15 bit (10 bit resolution per turn / 15 bit number of turns)
Controller operating mode PWM MOSFET power amplifier
Gearing unit type Planetary gearbox
Gear unit ratio G7 27/4 (7:1); 1-stage
G14 3969/289 (14:1); 2-stage
G25 1701/68 (25:1); 2-stage
G169 45927/272 (169:1); 3-stage
Electrical Data
Motor
Nominal voltage [V DC] 24 ±10%
Nominal current (motor) [A] 7
Peak current [A] 15A
Motor constant [Ncm/A] 4.28
Nominal power (motor) [W] 125
Logic
Nominal voltage logic supply [V DC] 24 ±10%
Nominal current logic supply [mA] 150
Parameterization interface RS232; 9,600 baud
1) Min. data holding time → 10 years maintenance free by Li cell
Mechanical Data
Gear unit ratio G7 G14 G25 G169
Gearing unit output speed [rpm] 592 290 160 23
Gearing unit torsional backlash [°] ≤ 0.7 ≤ 0.75 ≤ 0.75 ≤ 0.8
Gearing unit output torque [Nm] 1.62 3.08 5.60 35.00
Gearing unit efficiency 0.8 0.75 0.75 0.7
Mass moment of inertia (rotor) [kg cm2] 1.9x10-4
Mass moment of inertia (gearing unit) [kg cm2] 0.01711 0.01711 0.01711 0.00947
Max. radial shaft load [N] 200 320 320 450
Max. axial shaft load [N] 60 100 100 150
Product weight [kg] 3.300 3.080 2.945 n/a
Operating and Environmental Conditions
Insulation protection class to VDE 60034 [°] F
Protection class IP65
Protective functions I2T monitoring
Following error monitoring
Software end position detection
Voltage failure detection
Current monitoring /Over current
Temperature monitoring / Over temperature
Ambient temperature [°C] 0 ... +40
Storage temperature [°C] –25 ... +60
Relative air humidity [%] 95% (non-condensing) at 25°C
CE mark (see declaration of conformity) In accordance with EU EMC directive
Note on materials Contains paint wetting impairment substances
6
Materials
Motor unit housing Anodized aluminum
Motor unit cover Aluminum, precision casting, coated
Motor shaft Stainless steel
Lubrication USDA-H1 Certified
Fieldbus Interface
Interface EtherNet/IP (integrated)
Communication profile FHPP
Max. fieldbus transmission rate [Mbps] 100
Safety Characteristics
Safety integrity level (SIL) SIL 2
Performance Level (PL) Category 3 Performance Level d
Safe State Disconnection of load power to the drive electronics
Technical Data
Torque M as a Function of Rotational Speed n
0 70605040302010 80
spee
d (r
pm)
0
500
400
300
200
100
600
700
Speed in rpm (G25)
torque (Nm)
Speed in rpm (G169)
Speed in rpm (G14)
Speed in rpm (G7)
current (A)
torq
ue (
Nm
)
0
50
40
30
20
10
60
70
80
Torque in Nm (G25)
0 1412108642 16
Torque in Nm (G7)
Torque in Nm (G14)
Torque in Nm (G169)
7
Pin Allocation
M12-D-code-EtherNet/IP-connector
M8 3-pin reference switch connector
M16 3-pol. power connector
M8 4-pin RS232 connector
1
2 3
4
EtherNet/IP interface, 4-pin M12 D-Code socket
Pin Function
1 Tx+
2 Tx-
3 Rx+
4 Rx-
5 Shield
Reference switch, 3-pin M8 socket
Pin Function
1 24 V
2 Signal input
3 0 V
4 -
RS232 interface, 4-pin M8 socket
Pin Function
1 0 V
2 Transmitted data (TxD)
3 Received data (RxD)
4 Programming Pin
Power supply, 3-pin plug M16 socket
Pin Function
1 24 V DC Load Supply
2 0 V
3 24 V DC Logic Supply
4 FE/PE
Dimensions Download CAD DATA www.festo.us/mtreci
M12-D-code-EP-connector
M8 3-pin reference switch connector
M16 3-pol. power connector
M8 4-pin RS232 connector
1
2 3
4
Ø 5
2g10
50.8
21.5
Product label
20
Ø 1
2h7
Ø 3
2h8
77
30
D1 212
D2
19.53
20
69.5
4xM5
Type D1 D2
MTR-DCI-52R-MG7-R2-EP-SA 59 324
MTR-DCI-52R-MG14-R2-EP-SA 53 317
MTR-DCI-52R-MG25-R2-EP-SA 53 317
MTR-DCI-52R-MG169-R2-EP-SA 67 332
M12-D-code-EP-connector
M8 3-pin reference switch connector
M16 3-pol. power connector
M8 4-pin RS232 connector
1
2 3
4
Ø 52
g10
50.8
21.5
Product label
20
Ø 12
h7
Ø 32
h8
77
30
D1 212
D2
19.53
20
69.5
4xM5
8
Accessories
Ordering Data - Motor Gear Ratio Part No. Type Code
G7 8025943 MTR-ECI-52R-MG7-R2EP-SA
G14 8025942 MTR-ECI-52R-MG14-R2EP-SA
G25 8028019 MTR-ECI-52R-MG25-R2EP-SA
G169 8001879 1 MTR-ECI-52R-MG169-R2EP-SA
Brief Description
Required software can be downloaded from www.festo.us/mtreci
Resource DVD contains:• Quick start guide • FCT (Festo Configuration Tool) configuration software• FCT Plug-In for MTR-DCI (also used for MTR-ECI)• EDS file • AOI for RSLogix
Ordering Data - Cables
Cable length Part No. Type
Power supply cable 5 m 2802464 KPWR-MC-1-M16-3B-5D-SA
10 m 2802472 KPWR-MC-1-M16-3B-10D-SA
EtherNet/IP cable (D-Coded) 5 m 13101413 M12-RJ45-5M-SA
10 m 13101414 M12-RJ45-10M-SA
Programming cableFor parameterization and commissioning via the RS232 interface using FCT software
2.5 m 537926 KDI-MC-M8-SUB-9-2, 5
1) Not available as a standard. Contact festo to order.
1310
6310
10/2
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Festo - Your Partner in Automation
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ect t
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www.festo.us
Festo Regional Contact Center
Customer ServiceTel:1 800 99 FESTO (1 800 993 3786)Fax:1 800 96 FESTO (1 800 963 3786)Email: [email protected]
Festo Corporation United
States Headquarters
395 Moreland Road
Hauppauge, NY 11788
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4935 Southfront Road, Suite F
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Troy, MI 48098
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Greenville, WI 54942
Product SupportTel:1 866 GO FESTO (1 866 463 3786)Fax:1800 96 FESTO(1 800 963 3786)Email: [email protected]
Ordering Data